Stewart Filmscreen Balon Series User manual

Balón Series
Borderless, or Minimally Bordered Flexible Screen System
OWNER’S MANUAL

Stewart Filmscreen – Balón 2
Printed in the USA. ©2021 Stewart Filmscreen Corporation
Stewart Filmscreen reserves the right to make changes to the product specified in this document.
Sizes and specifications are subject to change without notice at Stewart’s discretion. From time to time, this
document is updated. Current versions of this documentation are posted on the Stewart Filmscreen website at:
www.StewartFilmscreen.com

Stewart Filmscreen – Balón 3
Balón Series
O W N E R’ S M A N U A L
Contents
To the Owner 4
About the Balón Series 5
Installation Preparation 6
Frame Assembly 7
Flush Mount Bracket System 9
LED Kit Installation Guide 10
Attaching the Screen to the Frame (Vinyl & Woven Materials) 12
Attaching the Screen to the Frame (BlackHawk UST Material) 14
Attaching the Border Trim (Balón Edge Only) 17
Installation Troubleshooting 18
Caring for and Cleaning the Screen 19
One (1) Year Limited Warranty 20

Stewart Filmscreen – Balón 4
TO THE OWNER
Congratulations on purchasing the finest optical viewing screen in the world.
Your hand-crafted, Balón Series projection screen has been carefully inspected to ensure you will
have an optimal viewing experience that will last many years. Please take a moment to review this
manual. It will guide you through the installation and the operation of your screen, and will also
provide you with detailed instructions on how to care for your screen’s viewing surface.
From all of us at Stewart Filmscreen, we would like to thank you for choosing the Balón Series. Should
you have any questions, please don’t hesitate to contact our customer service department at 1 (310)
784-5300, or toll free at 1 [phone]. We’re here to help.
Mary Stewart Frank Gomez
CEO and Owner Fixed Frame Masking Specialist

Stewart Filmscreen – Balón 5
ABOUT THE BALÓN SERIES
This is the most progressive wraparound frame available on the market. With optional LED lighting
capability, great scalability and offered with Stewart's most in-demand screen materials, the new
Balón Series checks all the boxes — all with keeping the image plane within one and one-half inches
off the wall’s surface. Choose Balón Edge with a minimal, half-inch black over scan border, giving on-
screen content perceived contrast and a crisp edge. Or choose Balón Borderless where there is no
black border, allowing the image on the screen to appear to float in the room.
USING THIS MANUAL FOR INSTALLATION
Before proceeding with the installation, please take a few moments to thoroughly read and understand
these instructions.
This owner’s manual covers the Balón Series family of products. Each headline to the sections will make
it clear which Balón specification the respective steps refer to.

Stewart Filmscreen – Balón 6
INSTALLATION PREPARATION
Before proceeding with the installation of the screen, take time to thoroughly read and understand
these installation instructions. Failure to comply with the instructions contained in this manual
may result in voiding your warranty.
1. Make sure there is a clean surface on which to unroll the screen and assemble the frame.
2. Check the size and weight of the screen to be installed so that you can plan for the number of
people required for installation. Specifications regarding the individual screen dimensions,
weight, etc. are provided by the factory when the screen is ordered.
3. You will need at least two people to mount the screen,depending on the size and weight of the unit. More
are needed for larger, heavier screens.
What’s Inside the Box?
Inside the box you will find everything needed to get started on enjoying your Balón screen.
‣Screen material placed in a tube with packing material for protection
‣Disassembled frame and all necessary hardware to re-assemble frame
‣Hanging bar and mounting hardware
‣LED lighting kit, if ordered
‣White cloth gloves (for UST Material only)
‣Quick Start Guide
You Will Need:
‣A level
‣A drill
‣A drop cloth
‣Tools for tightening fasteners
‣Lint-free, clean cloth gloves for handling the screen
‣Ladders for the personnel supporting the screen during the mounting process
‣Fasteners appropriate for the surface on which the screen is being mounted
Note: Bolts and other fasteners for the screen are standard gauge and are sized for use in the
USA. For this reason, the sizes are expressed in inches rather than metric measurements.

Stewart Filmscreen – Balón 7
FRAME ASSEMBLY
Unpacking
Use a drop cloth to protect all surrounding surfaces and be sure to unpack carefully in a clean area.
Use special care when handling the screen material so that it does not become soiled or damaged. If
you plan to repack your screen and hardware for transportation to another location, you may wish to
photograph or make a note regarding how it was packed. Keep the original packing material for future
use, if desired.
Frame Assembly Instructions
1. Connect the frame members by matching numbered dots on the ends of the members (see
Figure 1).
⚠
CAUTION
Do not stand on the screen tube or store it on its end. This will cause screen damage. If you are
not installing the screen immediately, make sure it remains horizontal during storage.
Figure 1: Frame assembly rear view
1
4
4
3
3
2
2
1

Stewart Filmscreen – Balón 8
FRAME ASSEMBLY (CONT.)
2. Secure the frame members with the supplied 1/4” - 20 x 3/8” bottom socket head bolts (see
Figure 2).
3. Some of the larger Balón screen frames will require a back brace (included) to keep the integrity
of the frame intact. The brace will also attach to the frame with the above type bolts. Make sure
to install any provided back braces. Once all corners of the frame are secure, you are now ready
to temporarily hang the frame to the wall. Please note that the screen material and optional
LED lighting kit, should not be attached at this point.
Figure 2: Fastener locations

Stewart Filmscreen – Balón 9
FLUSH MOUNT BRACKET SYSTEM
Note: Professional mounting techniques should be used. Stewart Filmscreen cannot be liable for
substandard or faulty installations. Failure to comply with the instructions and guidance contained
in this manual may result in voiding your warranty.
To accurately position the Balón Series frame, you will need to mount the Flush Mount hanging bar
and temporarily hang the frame prior to attaching the screen material.
Note: The screen material should not be attached to the frame at this point.
1. Identify the location of wall studs where you can securely mount the Flush Mount hanging bar.
2. Use a level to accurately position the Flush Mount hanging bar on the wall.
3. Drill holes through the bar into the studs.
4. Use the provided 2” screws or other appropriate fasteners to secure the Flush Mount hanging bar
to the wall studs (see Figure 3).
Figure 3: Flush Mount hanging bar
Note: A minimum of three (3) screws are recommended to safely secure the frame.
5. Check to make sure the bar is level.

Stewart Filmscreen – Balón 10
FLUSH MOUNT BRACKET SYSTEM (CONT.)
6. Without the screen attached, hang the assembled frame onto the Flush Mount hanging bar to
ensure that it is correctly mounted (see Figure 4).
Figure 4: Cross section of frame mounted on Flush Mount hanging bar
7. Remove the frame and follow the steps for attaching the screen to the frame.*
(For vinyl & woven snap material, refer to page 15. For BlackHawk UST lace and grommet material,
refer to page 16).
*Note: If an LED kit was purchased, please follow the install guide on the next page before
proceeding to screen attachment.

Stewart Filmscreen – Balón 11
LED KIT INSTALLATION GUIDE
Use the following steps to connect the LED kit to the Balón Series.
Note: This step should always precede screen material attachment.
1. Start at either bottom corner of the back of the Balón frame, depending on which side you would
like your power supply to run on (see Figure 5).
Figure 5: Start and end of LED strip attachment
2. Begin at the LED rail and start laying down the adhesive side of the LED strip, about 1/4” away from
the edge (see Figure 6).
Figure 6: Cross section of Balón frame indicating LED rail
LED rail
¼” from back edge

Stewart Filmscreen – Balón 12
LED KIT INSTALLATION GUIDE (CONT.)
3. Once you reach the corner/turn on the frame, make a wide loop with the LED strip so that at least
4-5 LED diodes are hanging in the corner to even out the light field coverage (see Figure 7).
Figure 7: Corner loop for LED coverage
4. Repeat on all four sides, as well as the corners, until you reach the initial starting point.
5. Test out the LED kit with the provided power source before screen material attachment to ensure
the LEDs are working as intended.

Stewart Filmscreen – Balón 13
LED KIT DIAGRAM
The Stewart Filmscreen 14.6 Amp 24 VDC power supply is used to provide power to all our LED lighting
kits with 1-2 32 foot LED rolls. This ultra-high capacity power supply is perfect for small to large-scale
applications requiring multiple LED lighting hardware, by providing a single power source instead of
multiple low capacity DC power supplies. Three position terminals for the +V and –V 24 VDC output
connections are available for various connectivity configurations. There is also a vented chassis to
regulate air flow through the internal electronics for added efficiency and reliability. Please read all
information in the instructions for proper wiring and connectivity (see Figure 8).
Figure 8: LED wiring diagram
Warning!
All Wiring should
be done by a
certified
professional.
24V
6.25 Amp DC
Power
Supply
IR L.E.D CONTROLLER
Input/Output Voltage DC: 12V-24V
Total Output Current: 12 Amps
POWER SUPPLY
LED
AMPLIFIER
One or more LED controllers should not
exceed over 6 amps of total current draw.
4 Conductor, 16-18 Awg. Cable for 32 ft. LED roll x2
Warning!
All wiring should be
performed by a qualified
t hii
Please Note:
This power supply should be
enclosed in a proper metal enclosure
and not exposed to the elements.
Never mount in an open area or in an
attic space.
3 Prong AC Cord
Two rolls max LED strip in series
per controller for power supply.
If LED strip is too long, it
may be cut to length only
along indicated cut line.
Power Cable

Stewart Filmscreen – Balón 14
ATTACHING THE SCREEN TO THE FRAME (VINYL & WOVEN)
DO NOT perform this step until instructed to do so in the mounting section. Remember that the
optional LED light kit, if ordered, should already be installed prior to putting on the screen material.
Unpacking and Unrolling the Screen
The viewing side of the projection screen is rolled to the inside to protect the optical coating. The
screen is rolled lengthwise.
1. Remove the screen from the cardboard shipping tube.
2. On a clean surface, unroll the screen viewing side down.
3. Leave the protective packing material under the screen material to protect the screen. Make sure
that the top and bottom of both the screen material and the frame are both in the same direction
(see Figure 9).
Figure 9: Unrolling the screen material, viewing side down
⚠
CAUTION
‣Be careful not to touch or scratch the viewing surface
‣Do not use any tools to fasten the screen to the frame
‣Do not fold or crease the screen
‣
Wear lint-free gloves

Stewart Filmscreen – Balón 15
ATTACHING THE SCREEN TO THE FRAME (CONT.)
4. Lay the frame on top of the screen, mounting side up. Starting with the snaps on each of the corners,
lift the screen and snap the screen onto each snap. Then, snap the rest of the screen starting with
the snaps in the middle of the frame and move out towards the corners. Be careful not to jerk,
wrinkle, or crease the screen material.
Note: For vinyl and woven screen materials: If there are any wrinkles or puckers in the screen,
adjust the snaps on the frame from side to side. Lay the frame viewing side down on a clean
surface. A movement of 1/16” to 1/8” (1.6mm to 3.2mm) is usually sufficient to eliminate any
puckers.
6. If your screen material has tension tabs in the corners of the frame (vinyl materials only), gently fold
each tension tab over to help close any gaps created while wrapping (see Figure 10).
Figure 10: Screen corner tension tab

Stewart Filmscreen – Balón 16
ATTACHING THE SCREEN TO THE FRAME (BLACKHAWK UST
MATERIAL)
1. Roll the screen out onto a drop cloth on the floor with the viewing side facing down (see Figure 11).
a. The BlackHawk UST comes pre-rolled with a foam liner on the viewing side.
For added protection, lay a plastic liner or clean sheet on the floor.
Simply roll the screen out on the clean surface, and the liner will shield the
viewing surface from contact with the floor.
b. White gloves (provided) should ALWAYS be worn when handling the screen material
to prevent damage to screen surface.
Note: The screen is labelled “Top” and “Bottom.” These MUST match the “Top” and “Bottom”
labels on the frame for proper viewing.
Figure 11: Roll screen out, viewing side down
⚠
CAUTION
‣The BlackHawk UST screen material is unlike any other screen material. Special
handling is required. Please read all directions before attempting to install.
‣
A minimum of two people (preferably more) are required to install the BlackHawk UST
screen material.
‣White gloves (included) are needed to protect the screen surface. Improper handling
will cause permanent damage to the screen.
‣Do not fold or crease the screen.

Stewart Filmscreen – Balón 17
ATTACHING THE SCREEN TO THE FRAME (BLACKHAWK UST)
(CONT.)
IMPORTANT:For best results in maintaining screen alignment on the frame, have at least two
or more people work on opposite edges of the screen at the same time.
2. Carefully lay the frame on the screen, with the lacing cord facing up.
a. Once again, ensure the “Top” and “Bottom” labels on the screen align with the “Top” and
“Bottom” labels on the frame.
b. Align all four corners of the screen with the corners of the frame (see Figure 12).
Figure 12: Align corners of screen with corners of frame
3. How to lace the screen to the frame.
a. For this step, Stewart recommends at least two people (preferably more) working on
opposite sides of the screen to assist in maintaining proper alignment of the screen onto
the frame.
b. Start by connecting each red S-hook with each of the red grommets, located at the center
of each frame section.
IMPORTANT: For best results, connect either all four red hooks at once. Or, connect two red
hooks at a time, located on opposite sides of the frame.
c. Once all four red hooks have been connected, double check the corner alignment and
adjust if necessary.
d. Lace the rest of the screen by working outward from the center red hooks towards each
corner. Remember, hooks should be connected simultaneously on both sides of the center
hook to assure that tension is accumulated on the screen from the center of the screen
and outward.

Stewart Filmscreen – Balón 18
ATTACHING THE SCREEN TO THE FRAME (BLACKHAWK UST)
(CONT.)
e. Repeat this process until the first four hooks on either side of each red hook have been
laced.
IMPORTANT:By this point, you should have enough uniform tension on the screen to lace
the remaining hooks without causing misalignment of the screen and frame.
f. The final hooks at each corner should be connected to the screen by crossing the
lacings. The final S-hook on the vertical frame connects to the final grommet on the
horizontal screen edge and vice versa (see Figure 13).
Figure 13: Cross lace corner hooks
4. Attach the border trim to the screen assembly. See following page.

Stewart Filmscreen – Balón 19
ATTACHING THE BORDER TRIM (BALÓN EDGE ONLY)
Use the following steps to connect the border trim to the Balón Edge.
1. Unscrew the preinstalled cap screws on the frame.
2. Place front edge of the border onto the screen material.
3. Make sure the border trim is centered along the side on the screen.
4. Keeping your fingers off of the screen material, lay trim piece into place.
5. Secure the trim in place using screws previously removed during Step 1 (see Figure 14).
Figure 14: Border trim installed onto frame

Stewart Filmscreen – Balón 20
INSTALLATION TROUBLE SHOOTING
(Vinyl) screen material doesn’t fit or it seems too small (see Figure 15).
1. Make sure the screen material has been correctly installed onto the screen frame. Refer to
pages 15-16.
2. If screen was installed starting with the middle snaps, the whole screen must be
removed/unsnapped and reinstalled starting with the snaps on the corners of the screen.
Note: The snaps on the frame may have moved from the first installation. Make sure
corners are in place and snapped first. To determine final position of snaps on rail, start
with the middle snap on each side.
Figure 15: Example of overstretched screen material
Screen corner being pulled
from the opposite end
causing this corner to be
pulled into the image area