Stewart Filmscreen LCD Rear-Projection TV User manual

TO THE INSTALLER: BE SURE TO LEAVE THIS MANUAL WITH THE OWNER.
RP-1005
Rigid Rear
Projection Screens
To the Owner
Installation Instructions
Frame Types
Maintenance
OWNER’S MANUAL

Printed in U.S.A.
©2004 - 2005 Stewart Filmscreen Corporation
Stewart Filmscreen reserves the right to make changes to the product specified in this document.
From time to time, this document is updated. Current versions of documentation are posted on the Stewart Filmscreen website at
www.stewartfilm.com.

Contents
To the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Frame Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Screen Care and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Product Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Rigid Rear Projection Screens: Owner’s Manual 1
Rigid Rear
Projection Screens
OWNER’S MANUAL

Congratulations on your purchase of the finest optical viewing screen
available anywhere in the world!
To create Rigid Rear Projection Screens, Stewart Filmscreen fuses
advanced optical coatings to various glass and plastic substrates. This
provides optimized image fidelity for any viewing environment.
Please take a moment to review this manual; it will help ensure you many
years of trouble-free service from your new Stewart Filmscreen product.
Preparation
Specifications regarding the individual screen dimensions, weight, and
frame type are provided by the factory when the unit is ordered. Before
beginning the installation:
Check the specifications for the frame type. Ensure that the
aperture is the right size. (Refer to the section on frame types,
starting on page 4.)
Ensure that the area is prepared. In general, the screen should
be installed after electricians, painters, carpet-layers, and other
craftspeople have completed their work. This minimizes the risk
of damage to the optical surface.
Especially with large screens, ensure there is adequate access to
the installation area (e.g., door heights, width of hallways,
elevator capacity).
Check the size and weight of the screen to be installed so that
you can plan for the number of people and equipment required
for the installation.
You will need:
Clean gloves for handling the screen
Suction cups of the type typically used by glass and window
installers
A level
Appropriate fasteners (for installations that require them)
Appropriate tools for any fasteners used
Sufficient ladders, if required, for the personnel supporting the
screen during the installation.
A fork lift for very large or heavy screens
2Stewart Filmscreen Corporation
TO THE OWNER
Before proceeding with the installation of this screen, take
time to thoroughly read and understand these installation
and operation instructions.
PREPARING FOR INSTALLATION

Professional mounting techniques should be used. Stewart Filmscreen
Corporation cannot be liable for substandard or faulty installations.
General notes
The screen and frame are typically shipped as one complete unit. In some
instances, knocked-down, pre-drilled frame components and hardware are
shipped ready for assembly.
In some cases, no frame is supplied, as the screen is built in as part of the
installation.
Coated side
One side of the screen has a special optical coating. Whenever possible,
the screen should be installed with the coated side toward the audience.
The picture is more pleasing because there is no imaging reflection of
lighted objects in the audience. Exceptions are:
Where the screen environment is uncontrolled and potential
abuse of the coating is a concern.
Screen marking pens are used during projection.
Unpacking and handling
Keep the screen protected until the environment is clean and
there is no danger of damage to the optical coating.
Open the crate as indicated, as this will expose the non-coated
side of the screen.
If the screen is already attached to the frame, do not lift the
screen by the upper frame member, as the frame may pull off the
screen, damaging the coating.
Use suction cups to remove and install the screen. Use the
suction cups only on the non-coated side of the screen.
Keep hands and tools off the optical coating. Use cotton gloves
when installing the screen.
Installing the screen in the aperture
In general, the installation of a rigid rear projection screen is similar to the
process used when installing a window in a house. Use care when
handling the screen, especially the coated side, as mentioned above.
Once the screen is in place, make sure that it is level and plumb. Use
shims as needed.
Rigid Rear Projection Screens: Owner’s Manual 3Rigid Rear Projection Screens: Owner’s Manual
INSTALLATION

P1000, P1500, and P2000
The P1000 frame requires a wall opening 2 5/8” (6.668 cm) larger in both
height and width than the screen image size.
The P1500 frame requires a wall opening 3.5” (8.89 cm) larger in both
height and width than the screen image.
The P2000 frame requires a wall opening 4” (10.16 cm) larger In both
height and width than the screen image.
4Stewart Filmscreen Corporation
FRAME TYPES
Figure 3. P2000
Figure 1. P1000
Figure 2. P1500

Deluxe frame
The Deluxe frame is 3 1/4” (8.255 cm) wide, with mitered corners and a
beveled edge. It can be set into a wall or cabinet. There are also free-
standing or suspended (flying) systems.
Rigid Rear Projection Screens: Owner’s Manual 5Rigid Rear Projection Screens: Owner’s Manual
Figure 4. Deluxe frame
Figure 5. Cross section detail
of Deluxe frame; top
frame member
Figure 6. Cross section detail of
suspended Deluxe frame;
top frame member

Wedge frame
The wedge frame is used in videowalls, simulators, and command and
control centers. The wedge profile tapers down on the image side to a knife
edge where it contacts the screen.
Multiple wedge frames can be installed in a containment frame.
Quick-Stall
The Quick-Stall frame allows for easy installation of a rigid rear screen by
eliminating the need for a finish trim. The Quick-Stall frame covers
unfinished molding with a built-in 5/8" (1.6 cm) trim.
The Quick-Stall frame requires a wall opening 5” (12.7 cm) larger in both
height and width than the screen image.
6Stewart Filmscreen Corporation
Figure 9. Quick-Stall
Figure 7. Wedge frame Figure 8. Detail of two Wedge frames in a
partial containment frame

With reasonable care, you may expect many years of trouble-free use of
your Stewart projection screen.
We encourage you to keep your screen clean. Avoid getting any foreign
material on the screen, as cleaning may prove very difficult. It may not be
possible to remove scratches, paint, ink, etc.
General maintenance
The uncoated side of the screen requires only the care normally given to
glass or acrylic surfaces.
Pay special attention to these instructions when cleaning the surface with
the optical coating.
Use a draftsman-style brush to lightly whisk away any loose dirt
or dust particles. (This type of brush is usually available at office
supply stores.) Stewart Filmscreen has an optional screen
cleaning kit that contains the proper type of brush. Contact your
dealer if you would like to obtain this cleaning kit.
For tougher spots, use a solution of mild detergent and water.
Rub lightly using a sponge or clean cotton cloth. Do not use
aggressive or excessive pressure as the optical characteristics
could be degraded. Blot with a damp sponge to absorb excess
water. Any residual water marks or streaks will evaporate in a
few minutes.
Do not use any other cleaning materials on the screen, especially
chemicals, solvents, and abrasive cleansers. Contact the factory if you have
questions about removing difficult spots.
Replacement parts and service
No user-serviceable parts are contained within the unit. Contact your dealer
or the factory if you require part replacement or service.
Rigid Rear Projection Screens: Owner’s Manual 7Rigid Rear Projection Screens: Owner’s Manual
SCREEN CARE AND CLEANING

This warranty covers defects in materials and workmanship for a period of
one (1) year from the date of installation, not to exceed fifteen (15) months
from the date of shipment, provided this product is installed in a normal
environment and maintained according to written instructions in the product
Owner’s Manual. Stewart Filmscreen warrants against loss of usefulness,
discoloration or deterioration of optical quality within the warranty period as
a result of manufacturing or material defects.
A factory authorized returned screen arriving prepaid to our facility for
inspection and proved defective due to an inherent manufacturing fault will
be repaired or replaced by Stewart Filmscreen Corp. This warranty
expressly does not cover any costs of removal, installation, framing, or other
incidental costs to replacing the screen or returning it to the manufacturer.
Should you encounter a perceived product fault or problem, contact your
dealer regarding application of this warranty.
8Stewart Filmscreen Corporation
PRODUCT WARRANTY

MAINTENANCE NOTES

www.stewartfilm.com
800-762-4999 Fax [phone]