Suncast Everett BMS6312 User manual

BMS6312 Shed — EverettTM
ASSEMBLY INSTRUCTIONS
Tools Required
INCLUDED IN KIT
Easy Bolt Easy Driver
010210410
Brilliant
by Design' un
0 2023 Suncast Corporation, Batavia, IL 0361309C

Register your product for Limited Warranty!
Must register product within 90 days of purchase for limited warranty
Scan for updated Limited Warranty
www.suncast.com/warranty or call US 1 ( 800) 846-2345
Have Questions?
We are here to help. Check out our resource library along with helpful tips,
videos and FAQ's at https://support.suncast.com
You may call the Customer Care Center directly at: 1 ( 800) 846-2345 or write
Suncast Corporation, Customer Care Center, 701 N. Kirk Road, Batavia, IL 60510 ( USA)
To purchase Suncast replacement parts and learn about other Suncast products visit us online or call.
www.suncastcom
1-800-846-2345 or 1-630-381-6309.
2

A Before You Begin...
• Consult your local authorities for any permits required to construct shed.
Prior to the construction of your shed, check with the local building code official to review any required
permits or building limitations.
• A level and sturdy foundation is required before shed construction can begin.
Site preparation information is available on later in this manual. A foundation that differs from the
specifications described within this manual could prevent proper assembly and may damage parts.
• Read instructions thoroughly prior to assembly.
This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence.
• Please follow instructions.
Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly.
• Check for all parts before you begin assembly.
Using the provided parts check list, verify that you have all the parts required to construct your shed model.
COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS.
• •
• Assistance is required during entire assembly. elleX
)1
A Caution
• Proper site preparation required.
• Shed not intended for storage of flammable or caustic chemicals.
• Hot items, such as recently used grills, blowtorches, etc., must not be stored in the shed.
• Shed not intended for use by children.
• DO NOT stand, sit, or store items on storage shed roof.
• Repair or replace broken parts immediately.
• Suncast is not responsible for damage caused by weather or misuse.
• At regular intervals, inspect your shed to make sure that assembly integrity has been maintained.
3

Assembly Day Tips
• Complete site preparation and foundation construction before unpacking parts and beginning assembly.
• Make sure you have assistance nearby to lift and secure parts in place.
• Once roof is assembled, a flashlight may be of use when assembling smaller components inside shed.
• DO NOT use a torque wrench or hand drill to tighten provided Easy Bolts. Use provided Easy Bolt Easy
Driver tool ONLY.
• For customer convenience, Suncast provides extra hardware. In some cases, there will be small fasteners
remaining, after assembly is complete.
Maintenance
• To maintain the look of your product, we recommend cleaning it at regular intervals with mild soap and
water. DO NOT use bleach, ammonia or other caustic cleaners, and DO NOT use stiff bristle brushes.
Failure to perform cleaning at regular intervals could result in permanent staining of the plastic. This type
of damage is not covered under warranty..
4

IMPORTANT
OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH
BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY
ALL PARTS ARE PRESENT.
COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE
UNPACKING ALL PARTS.
Parts - Walls and Floor BMS6312
o
OB00342
Left front corner
o
OB00334
Left back corner
-1- -:- - 1-
-1- -:-
„ s • o „ • o oi
°- _0 - 1- -:- -°- - 1- -:-
°
-:- - 1-
-1-
-1- -:- - 1- -:
-:-
OB00147
Floor
o
0B0 0344
Back Back panel
OB00343
Right front corner
OB00335
Right back corner

Parts - BMS6312 Doors
IMPORTANT
OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED
IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY
ALL PARTS ARE PRESENT.
COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE
UNPACKING ALL PARTS.
o
OB00336
Left door
o
0440546A
Window gasket
x1 set
0440631
D- ring slide bolt
x1 set
o
0440690A
Window
x1 set
OB00337
Right door
0102354
Right Door Handle
0102353
Left Door Handle
6

Parts - BMS6312 Roof
IMPORTANT
OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED
IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY
ALL PARTS ARE PRESENT.
COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE
UNPACKING ALL PARTS.
o
OMR001006
Ridge beam
1 M RG09004
Roof Support
x2
o
OB00331
Left roof
OB00332
Front header
OB00330
Right roof
o
1MRG00001
Header Bracket
x1 set
0440630
Vent screen
x1 set
o o
0102231 OB00333
Skylight Rear header
0010350
Gasket
1MRG02002
Header Beam
x2
7

Hardware - BMS6312
OMP000002 - Hardware
Metal hinge
x6
bag
plate
0480337 -
Hardware
Machine
.25
bag
nut
0480341 -
Hardware
.75"
bag
Rubber
screw
Arr •
eiet .
.......,
gi l l)
.25 x
x6
Locking
x6
w.-.. ,
.75"
screw
Sea
x3
ing
washer
x3
Hardware
Hardware
bag
7/8"
driver
actual size (* Unless
0480216A
.
•
.625" Truss
x92
otherwise
- Hardware bag
.
1
head screw
noted.) Extra
0480351 -
•
1
.625" Truss
x12
hardware
Hardware
.
1
head
provided.
bag
screw
Not all
0480374
bag
.25
.25
are
- Hardware
ic -- -)
bolt
nut
,`,;›.. , -...5..
,'----
: -- '•_:_- ., ,:d,, --
‘•°••••:.-,',
1
x
2"
x2
Locking
x2
used.
,
1
Hex
Easy bolt
x18
Ell)
*Easy bolt
shown
-
easy
at
8

Door Handle Kit - BMS6312
0463282
Hardware
0480370
x4 x4
Hardware shown at actual size (* Unless otherwise noted.) Extra hardware provided. Not all are used.
9

Site Preparation and Platform Construction
Materials NOT supplied with Shed Kit
Important:
• Site preparation is required for this shed. Placing the shed on a properly constructed, square, flat and
level foundation, as described below, is required. Without a properly constructed, square, flat and level
foundation, settling will eventually occur, causing distortion and damage to the shed. Suncast is not
responsible for replacing parts damaged or property lost due to incorrect foundation construction. War-
ranty requires a properly constructed foundation as described below.
• Complete the site preparation and foundation construction before unpacking parts and beginning
assembly. For tips on site preparation, go to www.suncast.com, consult retailer, or local codes.
Site Preparation
1. Consult your local authorities for building codes and covenants before beginning foundation or erecting shed.
2. Before any digging, check with local utilities to determine location of buried cables, pipes, etc.
3. Decide which type of foundation is most suitable for your installation. The foundation surface must be square, flat and level.
Follow the below guidelines for foundation options:
Concrete Slab
• Construct a slab of at least 4" thickness.
• The use of reinforcement bar is recommended.
Wood Platform
• Use exterior grade wood.
• Set the wood platform on pier blocks or footing.
4. Complete the foundation preparations as follows:
• A vapor barrier may be applied over the foundation to prevent excessive condensation in the shed.
Follow local building codes for a proper vapor barrier.
• The ground should slope away from the foundation area to provide drainage.
Anchoring the Floor Panels to the Foundation
• Shed floor panels include flattened areas where anchors or lag screws are to be secured.
These flat areas must be drilled through prior to securing the floor panels to the foundation.
Concrete Slab
• Secure shed to concrete slab using 3/8" masonry anchors
with 1" washers. Masonry anchors and 1" washers are
available at most local hardware retailers. 4 masonry
anchors are required for the Suncast BMS6312 Shed.
Concrete
Anchor section example
Wood Platform
• Secure shed to wood platform using 1/4" - 3/8" x 3" lag screws
with 1" washers. Lag screws and 1" washers are available at
most local hardware retailers. 4 lag screws are required for
the Suncast BMS6312 Shed.
Note: Shed floor fastening locations are designed to align with
the under- structure layout. Be sure the front of the base panels
are oriented correctly on the platform to ensure lag bolts
engage with the under- structure.
Wood
" Dimensions allow for shed to fit within the nearest 1" on each side.
10

Site Preparation and Platform Construction ( continued)
Materials NOT supplied with BMS631 2 Shed Kit
Wood platform critical spacing
4 111 4
I
32 1"
I
!
12"
8 1 „
2
(APPROXIMATE)
FRONT 1
• Check all critical spacing measurements.
72"
v
t
12"
Wood platform materials list
Item
A
Qty
1
Size
32 1/2" x 72" x 3 A"
B 4 2" x 6" x 69"
C 4
2" x 6" x 9"
D 2 2"x 6"x 32 1/2"
11

Door Pre- Assembly
Lay parts on a non- marking surface to avoid damage to exterior surfaces during preassernbly steps.
Peel film from both sides of window ( B).
Lay left door ( N) with window screw attachments facing up
(backside). Place window gasket ( A) into door channel. Cut
excess gasket length.
Place window ( B) over gasket. Through backside of door,
secure window and gasket with eleven screws ( BB).
DO NOT over tighten screws. Repeat on right door ( M).
Notes: 1) The cut portion of window gasket ( A) MUST be
assembled on top of door channel. 2) When securing the
window, start with four corner screws and then finish with
remaining screws.
At top interior side of left door, attach D- ring slide
bolt ( E) with four screws ( BB) through provided holes.
At bottom interior side of left door, attach D- ring slide
bolt ( E) with four screws ( BB) through provided holes.
12

Header Pre- Assembly
Lay front header ( K) on with lettering facing up. Place
vent screen ( P) into rear opening in front header ( K). Secure
through back of header with eight screws ( BB).
DO NOT over tighten screws.
Slide roof ridge beam bracket ( I) under tabs on inside
peak of front header ( K) and secure with two screws ( BB).
DO NOT over tighten screws.
Insert header beam ( Y) into front header ( K). Attach using
six screws ( BB). DO NOT over tighten screws.
Repeat steps 4-6 for rear header ( L).
13

Shed Assembly - Walls
Align tab on bottom right side of left front corner ( D) with
slot on floor ( S) front. Lower panel into slot and lock in
place by sliding panel toward door opening.
Note: Use a rubber mallet to " push" left front corner ( D)
into locked position.
Tip left front corner ( D) back to vertical position and align
lower tabs on right side with slots in floor.
Tip left front corner ( D) outward slightly and bend the
corner hinge.
Topyiew e %
Side view
'MP=
Before proceeding, make sure corner is square
(top view) where it meets the floor and that panel
is flush ( side view) with floor.
If not, repeat Steps 7-9 until square and flush.
Repeat confirmation of square corners
throughout installation.
14

Shed Assembly - Walls ( continued)
-1-
. . .
Align tabs on bottom right side of left back corner ( F) with
slots along floor ( S) rear. Lower panel into slots and lock in
place by sliding panel toward corner.
7
Note: Use a rubber mallet to " push" left back
corner ( F) into locked position.
Tip left back corner ( F) back to vertical position and align
lower tabs on left side with slots in floor. Left back corner
should align and overlap previously installed side panel.
Tip left back corner ( F) outward slightly and bend
corner hinge.
Secure panels with four easy bolts ( R), working from floor
to roof. DO NOT use torque wrench. Use easy bolt easy
driver and hand tighten. Easy bolt head will be flush when
fully seated. DO NOT over tighten easy bolts.
Note: You may hear a click when easy bolt has been
tightened completely.
15

Shed Assembly - Walls ( continued)
Align tabs on bottom of back panel ( G) with slots along
floor. Lower back panel into slots and lock in place by
sliding panel toward corner.
Note: To allow back panel to overlap left back corner, tilt
out slightly as you slide it into position.
7
Note: Use a rubber mallet to " push" back panel ( G)
into locked position, aligned with left back corner.
Secure back panel with four easy bolts ( R). Work from floor
to roof. DO NOT use torque wrench. Use easy bolt easy
driver and hand tighten. Easy bolt head will be flush when
fully seated. DO NOT over tighten easy bolts.
Note: You may hear a click when easy bolt has been
tightened completely.
16

16
Material Necessary
8
Repeat Steps 14-15 for remaining panels.
17

Shed Assembly - Headers and Truss
Place front header ( K) over door opening and fit the two
protruding support legs on left and right front corners into
pockets molded in front header. Tabs on front header must
be seated in header channel pocket. Secure using two
screws ( BB).
hie*
Place rear header ( L) over back walls and fit the two
protruding support legs on left and right back corners into
pockets molded in rear header. Tabs on rear header must
be seated in header channel pocket. Secure using eight
screws ( BB).
18

Shed Assembly - Headers ( continued)
Raise ridge beam ( T) up and into rear roof ridge beam
bracket. Secure with one 2" hex bolt ( W) and one nut ( Z).
Note: Alignment of ridge beam to bracket may require
header panels to be pushed inwards or outwards slightly
as ridge beam is slid into place.
Slide ridge beam ( T) into front roof ridge beam bracket.
Secure with one 2" hex bolt ( W) and one nut ( Z).
Note: Alignment of ridge beam to bracket may require
header panels to be pushed inwards or outwards slightly
as ridge beam is slid into place.
Attach roof support bracket ( HH) to front and rear headers.
Secure with two screws ( BB).
Repeat for remaining roof support.
19

Shed Assembly - Roof
Place skylight gasket ( GG) into skylight ( FF). Place skylight
(FF) onto right roof panel ( 0). Secure from underside with
eight screws ( BB). Make sure rib on roof panel is seated
fully against gasket on skylight.
Before proceeding, ocate and identify the six front header
tabs and six rear header tabs.
Before proceeding, locate and identify channels on
interior side of right roof ( 0) and left roof ( Q). Locate three
underside tabs contained within each channel.
Lay right roof ( 0) direct y over the three tabs on right side
of front header ( K). With right roof channel seated over/on
header tabs.
20