Sunjoy berkley jensen 185650 User manual

If you have any issues with the product, do not return the product back to the store.
For any questions, replacement parts or issues about our product, call Sunjoy Customer
Service 1(866) 578-6569.
For further assistance, please email us at [email protected].
For comments or questions, please contact BJ's Wholesale Club 1-800-934-1204.
Note : The gazebo needs to be installed in cooperation with five people.
Need for assembly : (The following tools not included)
Tape Measure Hammer Screwdriver
Ladder 5 people
HARDTOP GAZEBO WITH WOOD POLES
SKU #: 185650
ASSEMBLY INSTRUCTIONS
Production Number :20191540
Pistol Drill

Warning! To reduce the risk of serious injury, read the following safety instructions before
assembling and using the gazebo.
Caution! Always keep children under close supervision while they are using or around this
product. Never leave children unattended.
•This product is intended for domestic outdoor use only.
• The product should be placed on a flat horizontal ground.
•Ensure enough clearance around the product. Before assembling the product, find level
ground not less than 1.8 m (6 ft) away from any structures or obstructions, such as fences,
garages, houses, overhanging branches, laundry lines, or electrical wires.
• The gazebo must be anchored with stakes onto the ground for added safety. It cannot be
permanently attached to a concrete floor or platform. Do not assemble the gazebo on sandy,
muddy or loose soil, as stakes do not have enough anchorage in these types of soil.
• In case you setup more than one gazebo, keep a minimum distance of 3 m (10 ft) between
the gazebos.
• Any assembly or maintenance of the product must be carried out by adults only.
• Arrange necessary manpower when assembling or moving the product (at least 5 adults).
• Some parts may contain sharp edges. Wear protective gloves if necessary.
• Keep children and pets away while setting up the gazebo.
• Check all nuts and bolts periodically for tightness. When required, tighten them again.
• Reparing and replacing parts should be done by a qualified technician.
• This gazebo is intended for decorative and sunshade purposes only, and is not designed to
withstand harsh weather, including high winds, rain, and snow.
• Always remove the roof in heavy wind conditions, otherwise it might tip over and cause
damage to the product or injuries to passersby.
•
Remove accumulated water on the roof immediately, or disassemble the gazebo in order to
avoid damages.
•
If the product will not be used for a longer period (e.g. winter time), it should be stored in a
clean, dry environment.
•Do not light any fires inside or near the product!
• Stay calm if fire breaks out. Search for the nearest exit. Do not return to the gazebo before
firemen allow you to do so.
•Do not hang any weights on the roof frame.
• Do not climb onto the roof of the gazebo. Falling off the gazebo can result in serious injury.
• Retain the original packaging to store the gazebo.
•

Description
Label
Part Number
Qty
Part Image
Long left beam
01
P11064D10186
2
Long right beam
02
P11065D10186
2
Short left beam
03
P11066D10186
2
Short right beam
04
P11067D10186
2
Long beam
05
P11068D10186
4
Short beam 1
06
P11069D10186
4
Short beam 2
07
P11070D10186
4
Post
08
P11111C10186
4
Base cover
09
P11561A10186
16
Arc support 1
10
P11831B10186
4
Arc support 2
11
P11832B10186
4
Big top frame
A1
P10180B01146
2
Big top bar
B1
P10181B01146
2
Small top support
beam
C1
P10281A01146
4
Small top connector
D1
P10182B01146
1
Hook
E1
P12601C01146
1
Top roof small panel 1
F1
P11956C01146
2
Top roof small panel 2
G1
P11957C01146
2
Small top cover
H1
P12010A01146
4
Small top roof cover
I1
P12011A01146
1
Base
E2
P11673A01146
4

Slanting bar
connector
F2
P10755A01146
4
Middle beam
connector
G2
P10848A01146
4
Long pipe 1 R2a P12195A01146 2
Long pipe 2
R2b
P12196A01146
2
Short pipe 1
S2a
P12197A01146
2
Short pipe 2
S2b
P12198A01146
2
Top slanting bar
P3
P10363B01146
4
Big top middle beam
B3
P10430B01146
4
Long side left roof
panel 1
C3
P11958C01146
2
Long side right roof
panel 1
D3
P11959C01146
2
Long side left roof
panel 2
E3
P11960C01146
2
Long side right roof
panel 2
F3
P11961C01146
2
Long side left roof
panel 3
G3
P11962C01146
2
Long side right roof
panel 3
H3
P11963C01146
2
Short side roof panel
I3
P11964C01146
2
Short side left roof
panel 1
J3
P11965C01146
2
Short side right roof
panel 2
K3
P11966C01146
2
Short side left roof
panel 2
L3
P11967C01146
2
Short side right roof
panel 3
M3
P11968C01146
2
Big roof panel cover N3
P12012A01146
4
Top slanting bar O3
P12013A01146
4

Big roof top beam
(short side) 1
W1
P13080B01146
4
Big roof top beam
(short side) 2
W3
P13081B01146
4
Big roof top beam
(short side) 3
W5
P13082B01146
4
Big roof top beam
(long side) 1
X1
P13083B01146
4
Big roof top beam
(long side) 2
X3
P13084B01146
4
Big roof top beam
(long side) 3
X5
P13085B01146
4
Hardware Pack1
AA
Bolt M10*200 H01200E11
8
CC
Screw M5*35 H18035B11 64
EE
Screw M5*25 H18025B11
64
HH
Bolt M8*30
H06030D11
16
II
Screw M8*35
H08035D11
16
KK
Bolt M8*20
H06020D11
24
LL
Nut M10
H22001E11
8
MM
Flat washer M8
H19001D11
56
NN
Flat washer M10
H19001E11
24
OO
Screw M10*80
H03080E11
8
Z2Wrench M8 H00002D12 1
Z4Wrench M10 H00001E12 2
RR M3 Drill 2
H26000N20

Fig.1: Fasten the stake base
(E2) to the bottom of post (08)
using screws (EE).
Fig.2-1: Attach the short left beam (03) to right beam (04) using bolts (KK) and washers (MM),then put aside to use.
Fig.3-1: Attach the long left beam (01) to long right beam (02) using bolts (KK) and washers (MM), then put
aside to use.
Fig.2-3: Fasten the assembled short beams using screws (CC),please aming the indicatrix when assembing .
Fig.2-2: Attach short beam 2(07) to long beam (05) using bolts (KK) and washers (MM), then put aside to use.
Fig.3-2: Attach the short beam 1(06) to long beam (05) using bolts (KK) and washers (MM)，then put
aside to use.

Fig.5 Fasten the assembled
short beam to the post using
bolt (AA),screw (OO) and
washers (NN), then tighten
them with nuts(LL).
Fig.6: Fasten the assembled long
beam to the post using bolt
(AA), screw (OO) and washers
(NN), then tighten them with
nuts(LL).
Fig.8: Fasten the arc support
(10,11) to short beam
(06,07) using screws
(HH) and washers (MM).
Fig.7: Fix the slanting bar
connector (F2) to the post (08)
using screws (EE).
Fig.3-2: Fasten the assembled long beams using screws (CC),please aming the indicatrix when assembing .
Fig.4 Pease aiming the middle beam
connector (G2) with the indicatrix on
the beam (05) before assembling ,
then using drill (RR) to make a pilot
hole in the beam.Fasten the middle
beam connector (G2) to the middle
beam using screws(EE).
Fig.9: Fix the bottom of arc
support (10,11) to the post
using screws(II) and washers
(MM).
Fig.10: Measure the distance from the inside of the
post to post using band tape to ensure L1 equals
to L2. Then measure the angle between post and
ground to be 90°.
HH

Hardware Pack2
BB
Fat washer M6
H19001C11
64
DD
Nut M6
H14001C11
12
FF
Bolt M6*15
H02015C11
40
JJ
Bolt M6*55
H02055C11
12
Z1
Wrench M6
H00001C12
2

Fig.8: Insert the big top bar (B1) into big top frame (A1)
using bolts(FF)and washers(BB).
Fig.14:Fasten the small top
support beam (C1) to small
top connector (D1) using
bolt (JJ),washer (BB) and
nut (DD).
Fig.15:Assemble the hook
(E1) to the small top
connector (D1).
Fig.12-2: Fix the bottom of top
slanting bar (A3) to slanting
bar connector (F2) using
bolts(FF) and washers
(BB).
Fig.12-1: Fix the assembled small top
to top slanting bar (A3) using
bolt (FF) and washer (BB).
Fig.13-1: Fix the upper side of
middle beam (B3) to the big
top bar (B1) and big top
frame (A1) using bolts(FF)
and washers(BB).
Fig.13-2: Fix the bottom side of
middle beam (B3) to the
middle beam connector (G2)
using bolts(JJ), washers(BB)
and nuts(DD).
Fig.16: Fix the assembled small
top to the big top using bolt
(FF) ,washer (BB).