Sunjoy CHATHAM User manual

www.sunjoydirect.com
1-866-578-6569
MONDAY-FRIDAY 11:30 AM TO 8:30 PM PACIFIC STANDARD TIME
MONDAY-FRIDAY 8:30 AM TO 4:30 PM EASTERN STANDARD TIME
SUNJOY INDUSTRIES GROUP LIMITED
619 Slack Street
Steubenville, Ohio 43952 USA
DO NOT RETURN TO RETAILER
IF YOU HAVE ANY QUESTIONS OR CONCERNS
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ASSEMBLY INSTRUCTIONS
ITEM# L-GZ340PST-3A
SKU# 108718
THIS UNIT IS HEAVY!
CHATHAM HARDTOP GAZEBO 10’x12’
WARNING:
In order to reduce the risk of personal injury and damage to equipment, basic safety precautions should always
be followed when assembling and using this product. Read all instructions carefully before assembly and use.
All you will need is a screwdriver, a hammer and two ladders.
NOTE: DO NOT ASSEMBLE THIS ITEM ALONE FOR SAFETY.
IMPORTANT:
1. Keep all children and pets away from assembly area. Children and pets should be supervised when they are
in the area of gazebo construction.
2. The area for assembly should not be less than 6 feet from any obstruction such as fence, garage, house,
overhanging branches, laundry line or electrical wires.
3. This unit is heavy. Do not assemble this item alone. Six people are recommended for safe assembly.
4. Some parts may contain sharp edges. Wear protective gloves if necessary during assembly.
5. When assembling and using this product, basic safety precautions should always be followed to reduce the
risk of personal injury and damage to equipment. Please read all instructions before assembly and use.
6. For outdoor use only. Install on level ground. Stakes are provided to secure the gazebo in grass ground. If you
wish to secure the gazebo to a wood deck or concrete surface, you will need to purchase fasteners appropriate
for these surfaces. These are readily available at your local hardware store or home center.
7. Check all bolts for tightness before and during usage.
8. Please check your state and local regulations prior to purchasing. Some jurisdictions may require permits for,
or otherwise regulate, installation and use.
9. In areas subject to frequent severe weather, securing the gazebo to a deck, concrete patio or footings is
recommended.
10. Removal of accumulated snow on the gazebo roof with a roof rake is recommended. In areas that are
regularly subject to blizzard conditions however, removal of the roof panel is suggested. The assembled roof
structure can simply be left in tact until warmer conditions return.

Short big top frame bar A1 2
Long big top frame bar B1 2
Small top slanting bar C1 4
Small top connector D1 1
Pothook E1 1
Small top roof panel 1 F1 2
Small top roof panel 2 G1 2
Small top roof panel cover H1 4
Small top roof cover I1 1
Post A2 4
Post connector B2 4
Corner beam connector C2 8
Base cover D2 4
Post Base E2 4
Slanting bar connector F2 4
Middle beam connector
(upper) G2 4
Middle beam connector
(down) H2 4
Short beam I2 4
Long beam J2 4
Support piece K2 8
Long netting bar 1 L2a 2
Long netting bar 2 L2b 2
Parts List

Short netting bar 1 M2a 2
Short netting bar 2 M2b 2
Big top slanting bar A3 4
Big top middle beam B3 4
Long side left roof panel 1 C3 2
Long side right roof panel 1 D3 2
Long side left roof panel 2 E3 2
Long side right roof panel 2 F3 2
Long side left roof panel 3 G3 2
Long side right roof panel 3 H3 2
Short side roof panel 1 I3 2
Short side left roof panel 2 J3 2
Short side right roof panel 2 K3 2
Short side left roof panel 3 L3 2
Short side right roof panel 3 M3 2
Big roof panel cover (corner) N3 4
Big roof panel cover (middle) O3 4
Big top beam (short side) (1) W1 2
Big top beam (short side)
(2) W2 2
Big top beam (short side)
(3) W3 2
Big top beam (short side)
(4) W4 2
Big top beam (short side)
(5) W5 2
Big roof top beam (short
side) (6) W6 2
Big top beam(long side) (1) X1 2

AA 1/4"-20X0.6 Bolt 80 PCS
BB Φ1/4" Bigger flat washer 222 PCS
CC 1/4"-20X2.125 Bolt 22 PCS
DD Φ1/4" Nut 36 PCS
EE 1/4"-20X1.4 Bolt 8 PCS
FF 1/4"-20X0.6 Bolt 80 PCS
GG 1/4"-20X2.6 Bolt 16 PCS
Z Φ1/4" Wrench 2 PCS
Hardware Pack 1
Big top beam (long side) (2) X2 2
Big top beam (long side) (3) X3 2
Big top beam (long side) (4) X4 2
Big top beam (long side) (5) X5 2
Big top beam (long side) (6) X6 2
Mosquito netting R 1
Vented roof netting T1 1
Magnet T2 16

Fig.1: Connect Short big top frame bar (A1) and Long big top frame bar (B1) by using bolt (AA) and washer
(BB).
Fig.2: Attach Small top slanting bar (C1) to Short big top frame bar (A1) by using bolt (AA) and washer (BB).
Please do not tighten the bolts.
Fig.3: Connect Small top slanting bar (C1) and Small top connector (D1) by using bolt (CC), washer (BB) and
nut (DD).
Fig.4: Screw the Pothook (E1) to Small top connector (D1).
Fig.5: Connect Corner beam connector (C2) and Post connector (B2) by using bolt (FF) and washer (BB).
Fig.6: Attach Slanting bar connector (F2) to Post connector (B2) by using bolt (FF) and washer (BB).
Fig.7: Attach Middle beam connector (G2, H2) to Long beam (J2)/short beam(I2) by using bolt (GG), washer
(BB) and nut (DD).
Fig.7-1: Fix Short beam (I2), Long beam (J2) and Corner beam connector (C2) by using bolt (FF) and washer
(BB).

Fig.8-1: Attach Big top slanting bar (A3) and Big top middle beam (B3) to Short big top frame bar (A1) and Long big
top frame bar (B1) by using bolt (FF) and washer (BB).
Fig.8-2: Attach Big top slanting bar (A3) to Slanting bar connector (F2) and Big top middle beam (B3) to Middle
beam connector (G2) by using bolt (CC), washer (BB) and nut (DD).
Fig.12: Connect Big top beam (X5) and Big top middle beam (B3) by using bolt (AA) and washer (BB). (Use the
same way to assemble X1, X2, X3, X4, X6, W1, W2, W3, W4, W5 and W6 respectively.)
Fig.13: Attach Big top beam X4 and Big top slanting bar (A3) by using bolt (AA) and washer (BB). (Use the same
way to assemble X1,X2, X3, X4,W1, W2, W3 and W4 respectively.)
Fig.13-1: Attach one end of Long netting bar L2a (L2b), Short netting bar M2a (M2b) to Big top middle beam (B3) by
using bolt (AA) and washer (BB).
Fig.13-2: Attach another end of Long netting bar L2a (L2b), Short netting bar M2a (M2b) to Big top slanting bar (A3)
by using bolt (AA) and washer (BB).
Fig.9: Attach Small top roof panel 1 (F1) and Small top
roof panel 2 (G1) to Small top slanting bar (C1) by using
bolt (AA) and washer (BB).
Fig.10: Attach Small top roof panel cover (H1) to Small top slanting bar (C1) by using bolt (EE) and washer (BB),
then attach Small top roof cover (I1) to Small top connector (D1) by using bolt (CC) and washer (BB).
Fig.11: Attach Big top beam X6 (X5, W5, W6) to Big top slanting bar (A3) by using bolt (AA) and washer (BB).

AA 1/4"-20X0.6 Bolt 44 PCS
BB Φ1/4" Bigger flat washer 60 PCS
EE 1/4"-20X1.4 Bolt 16 PCS
Hardware Pack 2
Fig. 14-1: Attach Long side left roof panel (C3) to Long side left roof panel (E3) as one piece.
Fig. 14-2: Attach Long side left roof panel (C3) and Long side left roof panel (E3) to assembled top frame by using
bolt (AA) and washer (BB). (Use the same way to assemble D3, F3, G3, H3, I3, J3, K3, L3 and M3 respectively.)
Fig.15-1: Insert one end of Big roof panel cover (N3) into the hole of Small top slanting bar (C1).
Fig.15-2: Attach another end of Big roof panel cover (N3) to Big top slanting bar (A3) by using bolt (EE) and
washer (BB). (Use the same way to assemble Big roof panel cover (O3) to Big top middle beam (B3).

AA 1/4"-20X0.6 Bolt 16 PCS
BB Φ1/4" Bigger flat washer 64 PCS
FF 1/4"-20X0.6 Bolt 16 PCS
HH 1/4"-20X1.75 Bolt 32 PCS
II Φ5/16”X10.24 Stake 16 PCS
JJ Plastic ring 52 PCS
Hardware Pack 3

`
Made in China
Fig. 16: Fit Base cover (D2) to Post (A2), attach Post base (E2) to Post (A2) by using bolt (AA) and washer
(BB).
Fig. 17: Lift whole assembled top, insert Post connector (B2) into Post (A2), fix them by using bolt (FF) and
washer (BB).
Fig. 18: Attach Support piece (K2) to Post (A2) and Beam I2 (J2) by bolt (HH) and washer (BB).
Fig.19: Place the Magnet (T2) into the pockets of the vented roof netting (T1).
Fig.19-1: Attach the magnet end of vented roof netting (T1) to the small top roof panel (F1 & G1).
Fig.19-2 : Attach another velcro end of vented roof netting (T1) to the big top frame bar (A1 & B1).
Fig.20: Hang mosquito net (R) to the netting bar (L2a, L2b, M2a, M2b) by using plastic ring (JJ).
You also can hang the privacy panels (not included) to another pipe of netting bar.
Fig.21: Lift Base cover (D2), fix the gazebo on the ground with peg (II).
Now, your gazebo is ready for use.