Sunjoy D-GZ841PST-E User manual

Assembly Instructions
Item# D-GZ841PST-E (PC Top)
Congratulations on your purchase of our SUNJOY 12’x10’ Hardtop Gazebo. Our clear, easy to
follow, step-by-step instructions will guide you through the assembly process from start to
finish.
WARNING:
●This unit is heavy. Do not assemble this item alone. 6-8 people are recommended for safe
assembly.
●Keep all children and pets away from assembly area. Children and pets should be supervised
when they are in the area of the Gazebo construction.
●Keep assembly area at least 6 feet from any obstruction such as a fence, garage, house,
overhanging branches, laundry line or electrical wires.
●Some parts may contain sharp edges. When assembling and using this product, basic safety
precautions should always be followed to reduce the risk of personal injury and damage to the
product. Please read all instructions before assembly and use.
●Check all bolts for tightness before use, and periodically check and tighten bolts as necessary.
●Assemble on level ground.
IMPORTANT
Please take time to read these instructions thoroughly and follow each step carefully for safe and easy
operation. Keep this manual for future reference.
For technical assistance on assembly or replacement parts, call Sunjoy Industries at 1-866-578-6569 from
8:30AM to 5:30PM EST, or email us at [e-mail], or visit www.sunjoydirect.com
for assistance.

Post
A
4
Beam connector
B
8
Base cover
C
4
Base
D
4
Slanting bar connector
E
4
Lower connector
Ｆ
4
Lower beam
connector
F1
4
Short beam
Ｇ1
4
Long beam
G2
4
Supporter bar
H
8
Long top bar
I1
2
Corner frame
I2
2
Slanting beam
J
4
Middle beam 1
K1
2
Middle beam 2
K2
2
PC piece 1
M1
4
PC piece 2
M2
4
PC piece 3
M3
4
PC piece 4
M4
4
PC piece 5
M5
4
PC piece 6
M6
2
PC piece 7
M7
2
Parts List

Brace 1
N1
4
Brace 2
N2
4
Brace 3
N3
2
Brace 4
O1
2
Brace 5
O2
2
Left rail
P1
4
Right rail
P2
4
Middle rail
P3
2
Center plate
Q1
2
Corner plate
Q2
2
Hook
R
1
Small top connector
S
1
Cover
T
1
Small slanted beam
U
4
Netting tube 1
W1
2
Netting tube 2
W2
2
Netting tube 3
W3
2
Netting tube 4
W4
2
Cover flap 1
X1
2
Cover flap 2
X2
4
Cover flap 3
X3
4

AA
M6X15 Screw
16 PCS
BB
M6 Flat washer
144 PCS
DD
Nut
16PCS
FF
M6X15 Bolt
64 PCS
GG
M6X70 Bolt
16 PCS
II
M6X45 Bolt
32 PCS
Z
M6 Wrench
2 PCS
Hardware Pack 1
Fig.1: Fix beam connector (B) to
post (A) by using bolts (FF) and
flat washers (BB)
Fig.2: Fix slanting bar connector
(E) to post (A) by using bolts (FF)
and flat washers (BB)
Fig.3: Attach base (D) to post (A)
by using screws (AA) and flat
washers (BB). Cover the base (D)
by base cover (C)

Hardware Pack 2
AA
M6X15 Screw
24 PCS
BB
M6 Flat washer
80 PCS
FF
M6X15 Bolt
4 PCS
DD
Nut
16 PCS
EE
M6X20 Bolt
20 PCS
JJ
M6X60 Screw
16 pcs
Fig.4: Fix lower connector (F) and
lower beam connector (F1) onto short
beam / long beam (G1/G2) by using bolts
(GG), flat washers (BB), nuts (DD).
Fig.5: Connect short beam/long
beam (G1/G2) to beam connector
(B) by using bolts (FF) and flat
washers (BB)
Fig.6: Fix supporter bar (H) to post
(A) and short beam/long beam
(G1/G2) by using bolts (II) and flat
washers (BB).

Fig.7: Fix Slanting
beam (J) to corner
frame (I2) by using
bolts (EE) and flat
washers (BB).
Fig.8:Connect cover flap 3 (X3) to
the lower end of Slanting beam
(J) and fix Slanting beam (J),
cover flap 3 (X3), top connector
(E) by using bolts (JJ), nuts (DD),
flat washers (BB).
Fig.9: Attach middle beam
1 (K1) to (I2) by using by
using bolts (EE) and flat
washers (BB)
Fig.10: Connect cover flap 1 (X1)
to middle beam 1 (K1), and fix
cover flap 1 (X1) to middle beam
1 (K1), lower connector (F) by
using screws (JJ), nuts (DD), flat
washers (BB).
Fig.11: Attach the upper side of middle beam 2
(K2) to long top bar (I1) by using bolts (EE), flat
washers (BB)
Fig.11-1: Attach the lower side of
middle beam 2 (K2) to lower
connector (F) by using bolts (JJ),
flat washers (BB), nuts (DD)
Fig.14: Fig.14: Fix
small slanted beam (U)
and corner frame (I2)
by using bolts (FF), flat
washers (BB).
Fig.13: Connect cover flap
(X2) to small slanted beam
(U) and fix small slanted
beam (U), cover flap 2 (X2),
small top connector (S) by
using screws (JJ), nuts (DD),
flat washers (BB)
Fig.15: Insert and screw
the hook (R) tightly into
the corresponding hole
on the small top
connector (S).
Fig.6-1: Insert long top bar (I1) into corner frame (I2) and fix them by using bolts (AA) and flat washers (BB).
Fig.12-1: Attach netting
bar1/2/3/4(W1/W2/W3/W4) to
middle beam 1/2 (K1/K2) by
using bolts (AA), flat washers
(BB).
Fig.12-1: Attach netting
bar1/2/3/4(W1/W2/W3/W4) to
middle beam 1/2 (K1/K2) by
using bolts (AA), flat washers
(BB).
Fig.12-2: Fix the other side
of netting bar 1/2/3/4
(W1/W2/W3/W4) to
Slanting beam (J) by using
bolts (AA), flat washers
(BB).
K2

Hardware Pack 3
AA
M6X15 Screw
14 PCS
BB
M6 Flat washer
16 PCS
HH
M6X60Bolt
2 PCS
Fig.16: Insert the PC piece
(M6/M7) into the rail on the
small slanted beam (U).
Fig.17: Insert the Brace 4 / Brace 5 (O1 and
O2) into the lower of the PC piece 6/7 (M6
and M7), then secure the corner plate (Q2)
to the small slanted beam (U) through three
holes with screws (AA) and flat washers
(BB).
Fig.18: Secure the cover (T) to the
small top connector (S) with bolts
(HH) and flat washers (BB)
Fig.19: Insert the PC piece 3/4
(M3/M4) into the middle beam
(K1/K2) and slanted beam (J),
then insert the rails (P1/P2)
into it. Insert the PC piece 1/2
(M1/M2) into the middle beam
(K1/K2) and slanted beam (J).
Repeat this step to install the
right roof pieces.
Fig.20: Insert the PC
piece 5 (M5) into the
middle beam 2 (K2);
then insert the middle
rail (P3) into it. Insert the
PC piece (M5) into the
middle beam 2 (K2).
Fig.21: Insert the Brace
1/2/3 (N1, N2 and N3) into
the lower of PC pieces; then
secure the center plate (Q1)
to the middle beam 2 (K2)
through three holes with
screws (AA) and flat
washers (BB).
Fig.22: Secure the
corner plate (Q2) to
the slanted beam (J)
through three holes
with screws (AA) and
flat washers (BB).

Hardware Pack 4
KK
Φ8X180 stake
16 PCS
Fig.23: Secure the whole
gazebo to the ground with
stakes (KK).

IMPORTANT:
1. Keep all children and pets away from assembly area. Children and pets should be
supervised while gazebo is being assembled.
2. The assembled gazebo should be located at least 6 feet (2 m) from any obstruction such as
a fence, garage, and house, overhanging branches, laundry lines or electrical wires.
3. This unit is heavy. Do not assemble this item alone. Six people are recommended for safe
assembly.
4. Some parts may contain sharp edges. Wear protective gloves if necessary during assembly.
5. When assembling and using this product, basic safety precautions should always be
followed to reduce the risk of personal injury and damage to equipment. Please read all
instructions before assembly and use.
6. For outdoor use only. Install on level ground. 16 stakes are provided to secure the gazebo in
the ground. If you wish to secure the pavilion to a wood deck or concrete surface, use 16
anchors suited for these surfaces (anchors not included).
7. Check all bolts for tightness before and during usage.
8. Please check your state and local regulations prior to purchasing. Some jurisdictions may
require permits for installation and use. Some special procedures may be valid in your area.
9. While this gazebo is manufactured to withstand strong force winds through only the supplied
ground stakes, securing the gazebo to a deck, concrete patio or a stronger base, in areas
subject to frequent severe weather should be considered.
NOTE: The gazebo’s roof and structure are not guaranteed against extreme weather
conditions (storms, high winds, etc.). If the gazebo is not dismantled for the winter, snow must
be cleaned off regularly. Any damage caused by snow accumulation is not covered by the
warranty.
Limited Warranty:
This limited warranty is extended to the original purchaser and applies to defects in materials
and workmanship of your item provided the item is maintained with care and used only for
personal, residential purposes.
The item is warranted to be free from defects in material or workmanship for a period of one (1)
year. We don't reimburse for transportation or delivery costs, or compensate the individual or
any outside party for assembling or disassembling the product.
Exclusions:
Items used for commercial, contract, or other non-residential purposes, or items damaged due
to acts of nature, vandalism, misuse, or improper assembly are not covered. Corrosion or
rusting of hardware is not covered. Proof of purchase (dated register receipt) is required for
warranty claims. Warranty is to the original purchaser and is non-transferable. Any
replacement of warranted items will be in the original style and color, or a similar style and
color if the original is unavailable or has been discontinued. As some states do not allow
exclusions or limitations on an implied warranty, the above exclusions and limitations may not
apply. This warranty gives you specific rights, and you may also have other rights, which vary
from state to state.

Maintenance:
Our iron/steel components for garden accessories and patio items are coated with rust
inhibiting paint that protects it from rusting. However, due to the nature of iron, surface
oxidation (rusting) will occur once these protective coatings are scratched. This is a natural
process and is not a defect! To minimize this condition, we recommend care when assembling
& handling the product to prevent scratching the paint. Should any scratching or damage occur,
we recommend immediate touch-up with rust inhibiting paint. Surface rust can also be easily
removed with a very light application of common cooking oil. If surface oxidation (rusting)
occurs and if no measure is taken to prevent this, the oxidation may start dripping on to deck or
patio and cause damaging stains, which may be difficult to remove. This can be prevented if
measure is taken to keep the product from oxidizing.
Important: For technical assistance on assembly or replacement parts. Please call Sunjoy
Industries at 1(866) 578-6569 from 8:30 AM to 5:30 PM EST Monday to Friday or fax the
replacement part form which is in the box to (740)-283-3549 or Email
[e-mail] for assistance.
Made in China