SUTO S 600 Manual

English
Instruction and operation manual
S 600
Portable compressed air purity analyzer

Dear Customer,
Thank you for choosing our product.
Please read the operating instructions in full and carefully observe them
before starting up the device. The manufacturer cannot be held liable
for any damage which occurs as a result of non-observance or non-
compliance with this manual.
Should the device be tampered with in any manner other than a
procedure which is described and specified in the manual, the warranty
is cancelled and the manufacturer is e empt from liability.
The device is designed e clusively for the described application.
SUTO offers no guarantee for the suitability for any other purpose.
SUTO is also not liable for consequential damage resulting from the
delivery, capability or use of this device.
2 S 600

Table of contents
1. Safety instructions.......................................................................4
2. Application.................................................................................8
3. Features.....................................................................................8
4. Technical data.............................................................................9
4.1 General data..........................................................................9
4.2 Electrical data .....................................................................10
4.3 Accuracy..............................................................................10
5. Dimensions...............................................................................11
6. Installation on site.....................................................................14
6.1 Installation requirements.......................................................14
6.2 Connection with the optional isokinetic sampling device.............17
6.3 Connection without the isokinetic sampling device....................18
6.4 Electrical connections............................................................19
6.5 Compressed air connections (inlet and outlet)..........................20
7. Setup and configuration.............................................................22
8. Operation.................................................................................22
8.1 Value view...........................................................................23
8.2 Graphic view........................................................................24
8.3 Main menu...........................................................................24
8.3.1 Files..............................................................................25
8.3.2 Service Info ...................................................................25
8.3.3 System Setting...............................................................26
8.4 Icons in the status bar...........................................................27
9. Guided measurement.................................................................27
9.1 Steps for guided measurement...............................................29
9.2 Reports for guided measurements...........................................33
10. Optional accessories.................................................................34
11. Maintenance............................................................................34
12. Disposal or waste.....................................................................34
13. Warranty................................................................................34
S 600 3

1. Safety instructions
1. Safety instructions
Please check if this instruction manual accords to the
product type.
Please observe all notes and instructions indicated in this
manual. It contains essential information which must be
observed before and during installation, operation and
maintenance. Therefore this instruction manual must be read carefully
by the technician as well as by the responsible user / qualified
personnel.
This instruction manual must be available at the operation site of the
flow sensor at any time. In case of any obscurities or questions,
regarding this manual or the product, please contact the manufacturer.
WA NING!
Compressed air!
Any contact with quickly escaping air or bursting
parts of the compressed air system can lead to
serious injuries or even death!
•Do not e ceed the ma imum permitted pressure range (see
sensors label).
•Only use pressure tight installation material.
•Avoid that persons get hit by escaping air or bursting parts of the
instrument.
•The system must be pressure less during maintenance work.
•WA NING!
•Voltage used for supply!
•Any contact with energized parts of the
product, may lead to a electrical shock which
can lead to serious injuries or even death!
•Consider all regulations for electrical installations.
•The system must be disconnected from any power supply during
maintenance work.
4 S 600

1. Safety instructions
WA NING!
Permitted operating parameters!
Observe the permitted operating parameters, any
operation exceeding this parameters can lead to
malfunctions and may lead to damage on the
instrument or the system.
•Do not e ceed the permitted operating parameters.
•Make sure the product is operated in its permitted limitations.
•Do not e ceed or undercut the permitted storage and operation
temperature and pressure.
The product should be maintained and calibrated frequently, at least
annually.
General safety instructions
•It is not allowed to use the product in e plosive areas.
•Please observe the national regulations before/during installation
and operation.
emarks
•It is not allowed to disassemble the product.
•Always check the compressed air connectors in terms of stability
and tightness.
ATTENTION!
Measurement values can be affected by malfunction!
The product must be installed properly and
frequently maintained, otherwise it may lead to
wrong measurement values, which can lead to
wrong results.
•Always observe the direction of the flow when installing the
sensor. The direction is indicated on the housing.
•Do not e ceed the ma imum operation temperature at the sensors
tip.
•Avoid condensation on the sensor element as this will affect the
accuracy enormously.
S 600 5

1. Safety instructions
Storage and transportation
•Make sure that the transportation temperature is between
-10 °C ... 70 °C.
•For transportation it is recommended to use the packaging which
comes with the sensor.
•Please make sure that the storage temperature of the sensor is
between -10 °C ... 50 °C.
•Avoid direct UV and solar radiation during storage.
•For the storage the humidity must be < 90%, no condensation.
ATTENTION!
Equipment may get damaged!
Please make sure, that your measuring point is free
of excessive contamination/dirt. This should
maintained before every measurement.
•Observe the measuring point always before measurement if it is
free of contamination like water drops, oil drops or other rough
contaminations.
•Should water hit the inner electronics, the senors could be
seriously damaged.
•Check your measurement point with the enclosed test kit.
6 S 600

1. Safety instructions
ATTENTION!
Overpressure!
emove always all protection caps before connecting
the compressed air to the inlet.
S 600 7

2. Application
2. Application
The portable compressed air purity analyzer S 600 can measure, record
and verify the quality parameters including particle quantity, dew point,
temperature, pressure, oil vapor content for a compressed air system.
The S 600 is mainly used in industrial environments, and is not
developed to be used in e plosive areas. For the use in e plosive areas,
please contact the manufacturer.
3. Features
•High-resolution 5” color touchscreen display and interface.
•USB port for transferring the data to a memory stick.
•Ethernet (Modbus / TCP and SUTO-Bus) interface for transferring
the data to SCADA systems.
•Data logger with the capacity of 100 million values.
•Integrated report generator for compressed air audits, used to
generate PDF files and copy them to a USB memory stick.
•All-in-one portable hand carried measurement device.
•TÜV approved measurement technology and quality assurance.
•Multi-dew-point measurement system for a wide range of
measurement and a very high accuracy.
•Latest PID sensor technology for oil vapor measurement.
•All-in-One device measuring five parameters in a single device:
Particle counter, dew point/humidity, oil vapor, temperature and
pressure (flow measurement as option).
•Isokinetic sampling tube for particle measurement as option.
8 S 600

4. Technical data
4. Technical data
4.1 General data
Data logger Internal, 100-million values
Parameter Measuring
parameter
Range Reference
Particle 0.3 ... 0.5 µm
0.5 ... 1.0 µm
1.0 ... 5.0 µm
> 5.0 µm
Anne 1 /
DIN 14644
(with isokinetic
sampling device
DIN 8573)
Dew point -100 °C ... +20 °C DIN 8573
Oil vapor 0.003 ... 10 mg/m3ZLG/
AIM 07120604
Pressure 3 ... 15 barg DIN 1301
Temperature 0 ... 50 °C DIN 60751
Reference settings ISO 1217, 20 °C 1000 mbar
DIN 1343, 0 °C 1013 mbar
Measurement
principle Parameter Principle
Particle
quantity
Laser optical detection
Dew point Ceramic humidity sensor,
oscillating crystal
Oil vapor PID
Volume flow Thermal mass flow (Anemometer)
Medium Compressed air, non corrosive components
Humidity of the
medium
< 40%, non condensation
Temp. of the
medium
0 °C ... 50 °C
S 600 9

4. Technical data
Operation pressure 3 ... 15 barg
Oil vapor sensor
durability
6,000 operating hours
Housing material PC + ABS, Aluminum
Protection class IP 65 (cover closed)
Dimension Please observe the drawings on the ne t page
Display 5” color graphic display, 800 4800 Pi els with
touchscreen interface
Weight 6.80 kg
4.2 Electrical data
Power supply Mains supply adapter (AC/DC)
Input: 100 ... 240 VAC, 50/60 Hz, 1.4 A
Output: 24 VDC, 2.5 A, 60 W ma .
4.3 Accuracy
Accuracy Parameter Accuracy
Particle
quantity
50% @ 0.3 ... 0.4 µm (per JIS)
100% @ 0.4 ... 5.0 µm (per JIS)
Dew point ± 2° C
Oil vapor 5% of value ± 0.003 mg/m3
Volume flow ± 2 % of value ± 0.3 % of range
Temperature ± 0.1 K
Pressure ± 0.08 bar
10 S 600

5. Dimensions
5. Dimensions
Dimensions S 600 in mm (cover closed):
S 600 11

5. Dimensions
Dimensions isokinetic sampling device (option) in mm:
12 S 600

5. Dimensions
3D view of the S 600 and the isokinetic sampling device:
S 600 13

6. Installation on site
6. Installation on site
Please make sure that all components listed below are included in your
package.
Qty. Description Item No.
1 S 600 portable compressed air analyzer in a hand
carry case with handle and shoulder belt
P560 0600
1 USB OTG memory stick A554 0087
1 Operation and instruction manual PDF no P/N
1 Purge filter for pre-measurement (test kit) A554 0604
5 6mm Teflon hose adapter, stainless steal C219 0197
1 Power supply, 230 VAC / 24 VDC A554 0086
1 2 m Teflon hose, 6 OD 4 ID mm, free adjustable C193 0002
1 1.5 m Teflon hose with quick connector A554 0003
The following items are included only if you have ordered the isokinetic
sampling device (A554 0600)
1 Isokinetic sampling device, including a flow sensor A554 0600
1 M12 connection cable for isokinetic sampling device A553 0134
If you need replacement materials for items in the preceding list or if
you need further useful accessories, please contact the manufacturer or
your local distributor.
6.1 Installation requirements
The device needs to be set up ne t to the measuring point. Please make
sure that the device is put on a flat surface. In case you are using the
additional isokinetic sampling devices, you must make sure that they
are also put on a flat surface ne t to the S 600.
The tubes should be not bended too strong and be installed with a big
curve radius to avoid turbulence in the air flow.
The isokinetic sampling device must be set up ne t to the S 600 to get
a straight and short connection. Please observe the following chapter,
connecting the isokinetic sampling device to the S 600.
Please connect the S 600 to the power during the measurement, and
make sure that the device is not turned off or plugged off during the
measurement because the data will then be lost and not saved.
14 S 600

6. Installation on site
ATTENTION!
If the device is not installed properly it may lead to
wrong measurement results.
•The device is designed to be operated indoors only. To use the
device outdoors, please protect the device from direct sunlight and
rain.
ATTENTION!
Before you connect the device to your point of
measurement, make sure that there is no rough
contamination like water/oil drops or heavy dust.
This may damage the sensor units. For this please
use the purge filter test kit.
Before you start the measurement, check your point of measurement:
1. Connect the purge filter test kit onto your measuring point first.
Open the purge valve on the test kit and purge air for a short
period.
2. Check the filter in the test kit to see if it shows high contamination
of water, oil or dust.
3. If the filter is contaminated severely, stop using the S 600 for
measurement because this may lead to serious damage to the
device. In case you are not sure, please contact the manufacturer.
S 600 15

6. Installation on site
ATTENTION!
Before connecting the
compressed air, make sure
that all protection caps are
opened/removed!
Remove the protection caps from all parts of both sides of the
instrument. If not removed, the device may get damaged and the risk
of bursting parts under high pressure can even lead to personal injuries.
All e haust outlets will pass air during the measurement, if not, please
contact the manufacturer.
ATTENTION!
Always use the 6 mm Teflon hose adapter to
connect the teflon hoses to the S 600 and to the
isokinetic sampling device! You may damage the
device if not used.
Directly plugging and pulling the teflon hose more than once may lead
to particle contamination, which can affect the measurement. To avoid
this problem, please use the included adapter plugs and keep them on
your tubes.
16 S 600

6. Installation on site
6.2 Connection with the optional isokinetic sampling device
The picture above shows the S 600 setup with the isokinetic sampling
device connected. Please connect the isokinetic sampling device using
the teflon hose delivered with the device. On the ne t page you can
find the detailed description of the sampling device. Also you can find
which outlets of the sampling device need to be connected to which
input at the S 600.
The following diagram helps you better understand the setup
connection.
S 600 17

6. Installation on site
1. Before connecting the S 600 to your compressed air, make sure
ball valve 2 and 4 are closed.
2. Close the needle valve 3.
3. The connection to your compressed air system is achieved through
the correct fitting (quick connector, teflon hose, etc.). Connect
your compressed air system to the inlet 1 using the correct
fitting.
4. Connect the outlet valve 2 to the inlet for dew point and oil
vapor measurement at the S 600 using a teflon hose.
5. Connect the isokinetic outlet 4 with the inlet for the particle
counting at the S 600.
6. Now open outlet valve 2 and 4 to start your measurementfollow
the instructions on the screen.
6.3 Connection without the isokinetic sampling device
Connect your compressed air system using two teflon hoses to the
corresponding inlets at the S 600. They are marked: Gas inlet Oil / Dew
point measurement and Gas inlet Particle measurement.
18 S 600

6. Installation on site
6.4 Electrical connections
The S 600 offers three types of electrical connections. The power
supply connector 1, the communication port for the isokinetic
sampling device 2 and an Ethernet port 3 to communicate with
network devices.
ATTENTION!
Only use the power supply which comes with the
S 600!
S 600 19

6. Installation on site
6.5 Compressed air connections (inlet and outlet)
The S 600 offers two compressed air inputs on the right side of the
housing. The inlets are shown on the picture above and are marked
respectively to their functions: Gas inlet Oil / Dew point measurement
and Gas inlet Particle measurement.
ATTENTION!
Permissible pressure!
Please observe the maximum permissible incoming
pressure. It must be in between 3 and 15 bar
overpressure. If the pressure exceeds this range, it
will damage the device. If the pressure is too low,
the volumetric flow will not be high enough which
will lead to wrong results.
20 S 600