SUTO S601 Manual

English
Instruction and operation manual
S601
Stationary compressed air purity analyzer

Dear Customer,
Thank you for choosing our product.
Please read the manual in full and carefully observe operating
instructions stated before you start up the device. The manufacturer
cannot be held liable for any damage that occurs as a result of non-
observance or non-compliance with this manual.
Should the device be tampered with in any manner other than a
procedure which is described and specified in the manual, the warranty
is canceled and the manufacturer is e empt from liability.
The device is destined e clusively for the described application.
SUTO offers no guarantee for the suitability for any other purpose.
SUTO is also not liable for consequential damage resulting from the
delivery, capability or use of this device.
2 S601

Table of Contents
1. Safety instructions.......................................................................4
2. Application.................................................................................7
3. Features.....................................................................................7
4. Technical Data............................................................................8
4.1 General data..........................................................................8
4.2 Electrical data........................................................................9
4.3 Accuracy...............................................................................9
5. Dimensions...............................................................................10
6. Installation on site.....................................................................11
6.1 Selecting the installation location............................................11
6.2 Mounting the unit at the wall..................................................12
6.3 Electrical connections............................................................13
6.3.1 Power supply..................................................................13
6.3.2 RS-485 networking (Modbus RTU).....................................14
6.3.3 TCP/IP networking (Modbus TCP)......................................15
6.3.4 Alarm outputs.................................................................15
6.4 Compressed air connection....................................................16
7. Setup.......................................................................................18
8. Operations and configurations.....................................................19
8.1 Main screen.........................................................................20
8.1.1 Quick buttons and icons...................................................20
8.1.2 Icons in the status bar.....................................................20
8.2 Value screen........................................................................21
8.3 Graphic screen.....................................................................22
8.4 Menu...................................................................................22
8.4.1 Sensor settings...............................................................23
8.4.2 Alarm setting..................................................................24
8.4.3 Logger setting................................................................24
8.4.4 Files..............................................................................25
8.4.5 Service info ...................................................................26
8.4.6 System setting...............................................................26
8.4.7 Communication...............................................................27
8.5 Configuring S601 using S4C-Display........................................28
8.5.1 RS-485 settings..............................................................28
8.5.2 Ethernet settings............................................................29
9. Software Installation..................................................................31
10. Optional accessories.................................................................31
11. Maintenance............................................................................31
12. Disposal or waste.....................................................................31
13. Calibration..............................................................................32
14. Warranty................................................................................32
S601 3

1. Safety instructions
1. Safety instructions
Please check if this instruction manual accords to the
product type.
Please observe all notes and instructions indicated in this
manual. It contains essential information which must be
observed before and during installation, operation and
maintenance. Therefore this instruction manual must be read carefully
by the technician as well as by the responsible user / qualified
personnel.
This instruction manual must be available at the operation site of the
flow sensor at any time. In case of any obscurities or questions,
regarding this manual or the product, please contact the manufacturer.
W RNING!
Compressed air!
ny contact with quickly escaping air or bursting
parts of the compressed air system can lead to
serious injuries or even death!
•Do not e ceed the ma imum permitted pressure range (see
sensors label).
•Only use pressure tight installation material.
•Avoid that persons get hit by escaping air or bursting parts of the
instrument.
•The system must be pressure less during maintenance work.
•W RNING!
•Voltage used for supply!
•ny contact with energized parts of the
product, may lead to a electrical shock which
can lead to serious injuries or even death!
•Consider all regulations for electrical installations.
•The system must be disconnected from any power supply during
maintenance work.
4 S601

1. Safety instructions
TTENTION!
Permitted operating parameters!
Observe the permitted operating parameters, any
operation exceeding this parameters can lead to
malfunctions and may lead to damage on the
instrument or the system.
•Do not e ceed the permitted operating parameters.
•Make sure the product is operated in its permitted limitations.
•Do not e ceed or undercut the permitted storage and operation
temperature and pressure.
The product should be maintained and calibrated frequently, at least
annually.
General safety instructions
•It is not allowed to use the product in e plosive areas.
•Please observe the national regulations before/during installation
and operation.
Remarks
•It is not allowed to disassemble the product.
•Always check the compressed air connectors in terms of stability
and tightness.
TTENTION!
Measurement values can be affected by malfunction!
The product must be installed properly and
frequently maintained, otherwise it may lead to
wrong measurement values, which can lead to
wrong results.
•Always observe the direction of the flow when installing the
sensor. The direction is indicated on the housing.
•Do not e ceed the ma imum operation temperature at the sensors
tip.
•Avoid condensation on the sensor element as this will affect the
accuracy enormously.
S601 5

1. Safety instructions
Storage and transportation
•Make sure that the transportation temperature is between -10 ...
+70°C.
•For transportation it is recommended to use the packaging which
comes with the sensor.
•Please make sure that the storage temperature of the sensor is
between -10 ... +50°C.
•Avoid direct UV and solar radiation during storage.
•For the storage the humidity must be <90%, no condensation.
TTENTION!
Equipment may get damaged!
Please make sure, that your measuring point is free
of excessive contamination/dirt. This should
maintained before every measurement.
•Observe the measuring point always before measurement if it is
free of contamination like water drops, oil drops or other rough
contamination.
•Should water hit the inner electronics, the senors could be
seriously damaged.
•Check your measurement point with the enclosed test kit.
6 S601

2. Application
2. pplication
The compressed air purity analyzer S601 is a compact wall-mounted
device that measures and records three major quality parameters of
compressed air (particle quantity, dew point and temperature).
The S601 is mainly used in industrial environments, and not developed
to be used in e plosive areas.
3. Features
•All-in-one device measures particle concentration, dew point and
oil vapor
•Measures additionally the temperature and pressure
•Open protocol outputs enables the integration with your
management system
•Modbus/RTU (RS 485) and Modbus TCP (Ethernet) included
•Compact design and easy setup
•Compressed air connection via 6 mm tube
•Integrated data logger saves data for later analysis
•Dew point measurement from -100 ... +20°C Td
•Oil vapor measurement from 0.003... 10.000 mg/m³
•Particle measurement in two versions:
◦A1260: 0.3 < d ≤ 5.0 µm
◦A1263: 0.1 < d ≤ 5.0 µm
S601 7

4. Technical Data
4. Technical Data
4.1 General data
Data logger Internal, 100-million values
Parameter Measuring
parameter
Range Reference
Particle Option A:
0.3 < d ≤ 0.5 µm
0.5 < d ≤ 1.0 µm
1.0 < d ≤ 5.0 µm
Anne 1 /
DIN 14644
Option D:
0.1 < d ≤ 0.5 µm
0.5 < d ≤ 1.0 µm
1.0 < d ≤ 5.0 µm
Dew point -100 ... +20°C Td DIN 8573
Oil vapor 0.003 ... 10.000
mg/m3
ZLG/AIM
07120604
Pressure 0.3 … 1.5 MPa DIN 1301
Temperature 0 ... +50°C DIN 60751
Reference settings ISO 1217, 20°C 1000 mbar
Measurement
principle
Parameter Principle
Particle
quantity
Laser optical detection
Dew point Ceramic humidity sensor,
oscillating crystal
Oil vapor PID
Medium Compressed air, non corrosive components
Humidity of the
medium
< 40% rH, non condensation
Temp. of the
medium
0 ... +50°C
Operation pressure 0.3 ... 1.5 MPa / 43.5 ... 217.6 psig
8 S601

4. Technical Data
UV lamp lifetime
(oil vapor)
6,000 working hours or 1 year, whichever comes
first
Housing material Sheet steel, powder-coated on the outside
Protection class IP54
Dimension Please observe the drawings on the ne t page
Display 5” graphics color display, 800 480 Pi el with
touch screen interface
Weight 15 kg
4.2 Electrical data
Power supply Input: 100 ... 240 VAC, 50/60 Hz, 120 VA
4.3 ccuracy
Parameter Accuracy
Particle
Option A 50% @ 0.3 < d ≤ 0.45 µm per JIS
100% @ 0.45 µm < d per JIS
Option D 50% @ 0.1 < d ≤ 0.15 µm per JIS
100% @ 0.15 µm < d per JIS
Dew point ± 2°C Td
Oil vapor 5% of value ± 0.003 mg/m3
Temperature ± 0.2 K
Pressure ± 0.08 bar
S601 9

5. Dimensions
5. Dimensions
Dimensions in mm:
10 S601