SUTO S601 Manual

English
Instruction and operation manual
S601
Stationary compressed air purity analyzer

Dear Customer,
Thank you for choosing our product.
Please read the manual in full and carefully observe operating
instructions stated before you start up the device. The manufacturer
cannot be held liable for any damage that occurs as a result of non-
observance or non-compliance with this manual.
Should the device be tampered with in any manner other than a
procedure which is described and specified in the manual, the warranty
is canceled and the manufacturer is e empt from liability.
The device is destined e clusively for the described application.
SUTO offers no guarantee for the suitability for any other purpose.
SUTO is also not liable for consequential damage resulting from the
delivery, capability or use of this device.
2 S601

Table of Contents
1. Safety instructions.......................................................................4
2. Application.................................................................................7
3. Features.....................................................................................7
4. Technical Data............................................................................8
4.1 General data..........................................................................8
4.2 Electrical data........................................................................9
4.3 Accuracy...............................................................................9
5. Dimensions...............................................................................10
6. Installation on site.....................................................................11
6.1 Selecting the installation location............................................11
6.2 Mounting the unit at the wall..................................................12
6.3 Electrical connections............................................................13
6.3.1 Power supply..................................................................13
6.3.2 RS-485 networking (Modbus RTU).....................................14
6.3.3 TCP/IP networking (Modbus TCP)......................................15
6.3.4 Alarm outputs.................................................................15
6.4 Compressed air connection....................................................16
7. Setup.......................................................................................18
8. Operations and configurations.....................................................19
8.1 Main screen.........................................................................20
8.1.1 Quick buttons and icons...................................................20
8.1.2 Icons in the status bar.....................................................20
8.2 Value screen........................................................................21
8.3 Graphic screen.....................................................................22
8.4 Menu...................................................................................22
8.4.1 Sensor settings...............................................................23
8.4.2 Alarm setting..................................................................24
8.4.3 Logger setting................................................................24
8.4.4 Files..............................................................................25
8.4.5 Service info ...................................................................26
8.4.6 System setting...............................................................26
8.4.7 Communication...............................................................27
8.5 Configuring S601 using S4C-Display........................................28
8.5.1 RS-485 settings..............................................................28
8.5.2 Ethernet settings............................................................29
9. Software Installation..................................................................31
10. Optional accessories.................................................................31
11. Maintenance............................................................................31
12. Disposal or waste.....................................................................31
13. Calibration..............................................................................32
14. Warranty................................................................................32
S601 3

1. Safety instructions
1. Safety instructions
Please check if this instruction manual accords to the
product type.
Please observe all notes and instructions indicated in this
manual. It contains essential information which must be
observed before and during installation, operation and
maintenance. Therefore this instruction manual must be read carefully
by the technician as well as by the responsible user / qualified
personnel.
This instruction manual must be available at the operation site of the
flow sensor at any time. In case of any obscurities or questions,
regarding this manual or the product, please contact the manufacturer.
W RNING!
Compressed air!
ny contact with quickly escaping air or bursting
parts of the compressed air system can lead to
serious injuries or even death!
•Do not e ceed the ma imum permitted pressure range (see
sensors label).
•Only use pressure tight installation material.
•Avoid that persons get hit by escaping air or bursting parts of the
instrument.
•The system must be pressure less during maintenance work.
•W RNING!
•Voltage used for supply!
•ny contact with energized parts of the
product, may lead to a electrical shock which
can lead to serious injuries or even death!
•Consider all regulations for electrical installations.
•The system must be disconnected from any power supply during
maintenance work.
4 S601

1. Safety instructions
TTENTION!
Permitted operating parameters!
Observe the permitted operating parameters, any
operation exceeding this parameters can lead to
malfunctions and may lead to damage on the
instrument or the system.
•Do not e ceed the permitted operating parameters.
•Make sure the product is operated in its permitted limitations.
•Do not e ceed or undercut the permitted storage and operation
temperature and pressure.
The product should be maintained and calibrated frequently, at least
annually.
General safety instructions
•It is not allowed to use the product in e plosive areas.
•Please observe the national regulations before/during installation
and operation.
Remarks
•It is not allowed to disassemble the product.
•Always check the compressed air connectors in terms of stability
and tightness.
TTENTION!
Measurement values can be affected by malfunction!
The product must be installed properly and
frequently maintained, otherwise it may lead to
wrong measurement values, which can lead to
wrong results.
•Always observe the direction of the flow when installing the
sensor. The direction is indicated on the housing.
•Do not e ceed the ma imum operation temperature at the sensors
tip.
•Avoid condensation on the sensor element as this will affect the
accuracy enormously.
S601 5

1. Safety instructions
Storage and transportation
•Make sure that the transportation temperature is between -10 ...
+70°C.
•For transportation it is recommended to use the packaging which
comes with the sensor.
•Please make sure that the storage temperature of the sensor is
between -10 ... +50°C.
•Avoid direct UV and solar radiation during storage.
•For the storage the humidity must be <90%, no condensation.
TTENTION!
Equipment may get damaged!
Please make sure, that your measuring point is free
of excessive contamination/dirt. This should
maintained before every measurement.
•Observe the measuring point always before measurement if it is
free of contamination like water drops, oil drops or other rough
contamination.
•Should water hit the inner electronics, the senors could be
seriously damaged.
•Check your measurement point with the enclosed test kit.
6 S601

2. Application
2. pplication
The compressed air purity analyzer S601 is a compact wall-mounted
device that measures and records three major quality parameters of
compressed air (particle quantity, dew point and temperature).
The S601 is mainly used in industrial environments, and not developed
to be used in e plosive areas.
3. Features
•All-in-one device measures particle concentration, dew point and
oil vapor
•Measures additionally the temperature and pressure
•Open protocol outputs enables the integration with your
management system
•Modbus/RTU (RS 485) and Modbus TCP (Ethernet) included
•Compact design and easy setup
•Compressed air connection via 6 mm tube
•Integrated data logger saves data for later analysis
•Dew point measurement from -100 ... +20°C Td
•Oil vapor measurement from 0.003... 10.000 mg/m³
•Particle measurement in two versions:
◦A1260: 0.3 < d ≤ 5.0 µm
◦A1263: 0.1 < d ≤ 5.0 µm
S601 7

4. Technical Data
4. Technical Data
4.1 General data
Data logger Internal, 100-million values
Parameter Measuring
parameter
Range Reference
Particle Option A:
0.3 < d ≤ 0.5 µm
0.5 < d ≤ 1.0 µm
1.0 < d ≤ 5.0 µm
Anne 1 /
DIN 14644
Option D:
0.1 < d ≤ 0.5 µm
0.5 < d ≤ 1.0 µm
1.0 < d ≤ 5.0 µm
Dew point -100 ... +20°C Td DIN 8573
Oil vapor 0.003 ... 10.000
mg/m3
ZLG/AIM
07120604
Pressure 0.3 … 1.5 MPa DIN 1301
Temperature 0 ... +50°C DIN 60751
Reference settings ISO 1217, 20°C 1000 mbar
Measurement
principle
Parameter Principle
Particle
quantity
Laser optical detection
Dew point Ceramic humidity sensor,
oscillating crystal
Oil vapor PID
Medium Compressed air, non corrosive components
Humidity of the
medium
< 40% rH, non condensation
Temp. of the
medium
0 ... +50°C
Operation pressure 0.3 ... 1.5 MPa / 43.5 ... 217.6 psig
8 S601

4. Technical Data
UV lamp lifetime
(oil vapor)
6,000 working hours or 1 year, whichever comes
first
Housing material Sheet steel, powder-coated on the outside
Protection class IP54
Dimension Please observe the drawings on the ne t page
Display 5” graphics color display, 800 480 Pi el with
touch screen interface
Weight 15 kg
4.2 Electrical data
Power supply Input: 100 ... 240 VAC, 50/60 Hz, 120 VA
4.3 ccuracy
Parameter Accuracy
Particle
Option A 50% @ 0.3 < d ≤ 0.45 µm per JIS
100% @ 0.45 µm < d per JIS
Option D 50% @ 0.1 < d ≤ 0.15 µm per JIS
100% @ 0.15 µm < d per JIS
Dew point ± 2°C Td
Oil vapor 5% of value ± 0.003 mg/m3
Temperature ± 0.2 K
Pressure ± 0.08 bar
S601 9

5. Dimensions
5. Dimensions
Dimensions in mm:
10 S601

6. Installation on site
6. Installation on site
Please make sure that all components listed below are included in your
package.
Qty. Description Item No.
1 S601 compressed air analyzer in a wall mountable
cabinet
D500 0601
1 USB OTG memory stick A554 0087
1 Operation and instruction manual No P/N
1 Purge filter for pre-measurement (test kit) A554 0604
1 6mm Teflon hose adapter, stainless steal C219 0197
1 1.5 m Teflon hose with quick connector A554 0003
1 M12 connector C219 0059
1 Certificate of calibration No P/N
If you need replacement materials from the list above or need further
useful accessories, please contact the manufacturer or your local
distributor.
6.1 Selecting the installation location
The device needs to be set up ne t to the measuring point.
The air supply tube should not be bended too strongly and should be
installed with a big curve radius.
TTENTION!
The device is designed to be operated indoors only
S601 11

6. Installation on site
6.2 Mounting the unit at the wall
12 S601

6. Installation on site
6.3 Electrical connections
The S601 provides the following electrical connectors:
•A power supply connector (The cable is inserted through a PG plug
and wires are connected to the internal screw terminals.)
•An M12 RS-485 connector: To connect S601 to a RS-485 network
•A RJ-45 Ethernet connector: To connect S601 to a TCP/IP network
In addition, two alarm output relays are provided inside the S601
cabinet.
S601 bottom view
6.3.1 Power supply
The power cable for the 230 VAC is
connected to the terminals inside of
the cabinet, as shown in the picture
on the left.
S601 13
1

6. Installation on site
TTENTION!
Please observe voltage ranges and power levels!
6.3.2 RS-485 networking (Modbus RTU)
Through the M12 connector at the bottom, the S601 can be connected
to the RS-485 network over the Modbus RTU protocol.
The RS-485 network requires a termination resistor at both far ends of
the RS-485 bus. Please set them up correctly.
The RS-485 networking uses the following 3 pins in the M12 connector.
The pin functions are described below.
Pin No. Pin name Function
4 Data + Data + signal
5 Data - Data - signal
1 GND RS-485 Ground of RS-485
RS-485 cable
Only cables according to the recommendations of EIA 485 standard
should be used. A ma imum of 30 devices may be connected to one
segment. The bus cable must be laid at a distance of at least 20 cm
from other cables. It should be laid in a separate, conductive, and
earthed cable trunk. It must be ensured that no potential differences
occur between the individual devices on the bus.
RS-485 cable specification
•Impedance: 135 – 165 Ohm @ 3 to 20 Mhz
•Cable capacity: < 30 pF/m
•Cable diameter: > 0.64 mm
•Cross section: > 0.34 mm², conforms to AWG 22
•Loop resistance: < 110 Ohm/km
•Screening: Cu shielding braid or shielding braid and shielding foil
•Outer diameter for power and sensor cable: 4.5 ... 8 mm
14 S601

6. Installation on site
6.3.3 TCP/IP networking (Modbus TCP)
Through the RJ-45 connector at the bottom, the S601 can be connected
to the TCP/IP network over the Modbus TCP protocol.
Remove the protection cap and plug in the network cable (RJ-45).
6.3.4 larm outputs
S601 provides two relays for alarm outputs (230 VAC, 3 A) in the S601
cabinet.
The following figure shows the back of the S601 display where the two
alarm output relays (terminals G and I) are housed.
S601 15

6. Installation on site
6.4 Compressed air connection
The S601 offers a compressed air input at the bottom of the cabinet,
ne t to the electrical connectors.
Installation precautions
TTENTION!
Permissible pressure!
Please observe the maximum permissible incoming
pressure. It must be in between 0.3 and 1.5 MPa. If
the pressure exceeds, it will damage the device. if
the pressure is too low, the volume flow will not be
high enough, which will lead to wrong results.
TTENTION!
Before you connect the device to your point of
measurement, make sure that there is no rough
contamination such as water / oil drops or heavy
dust. This could damage the sensor units.
Please use the purge filter test kit to check the
contamination.
16 S601

6. Installation on site
To check the measuring point, do the following:
1. Connect the purge filter test kit onto your measuring point.
2. Open the purge valve on the test kit and purge some air for a
short period.
3. Check the filter in the test kit for high contamination of water, oil
or dust.
4. If the filter is contaminated severely, stop using the S601 to
measure because this may lead to serious damage. In case you
are not sure, please contact the manufacturer.
TTENTION!
lways use the 6 mm Teflon hose adapter to
connect the Teflon hoses to the S601! Otherwise,
you may damage the device.
Using a quick connector more than once may lead to particle
contamination which can affect the measurement. For this please use
the included adapters and keep them on your tubes.
S601 17

7. Setup
7. Setup
The S601 is configured e -work and ready to measure out of the bo .
The setup settings are saved in the device and will not be lost even after
a power failure.
To ensure an accurate measurement, before measurement, configure the
altitude where the device is placed. The device also enables you to
change the e -work settings. For more information, see section 8.4.
TTENTION!
If you have problems setting up your device, feel
free to contact the manufacturer or your local dealer
for assistance.
If a power failure occurs during the measurement,
the measurement data will not be saved.
18 S601

8. Operations an configurations
8. Operations and configurations
When the S601 is
powered on, the
initialization screen is
displayed with an active
progress bar.
During the initialization,
the device configures
the sensors and runs
initialization routines.
After the initialization is
completed, the date of
the last calibration is
shown. Click OK.
The value screen
appears, as shown on
the left.
S601 19

8. Operations an configurations
8.1 Main screen
The following figure shows the main screen in the value view.
Status bar
Display area
Quick buttons
and icons
8.1.1 Quick buttons and icons
Buttons and icons Description
Graphic To switch to the graphic view of measurement
data
Value To switch to the value view of measurement data
Menu To access the operation menus
To scroll down and up the screen
To take a screenshot
8.1.2 Icons in the status bar
USB stick connected System error
Type of the connected
sensor does not match
with the sensor type
configured in the device
Sensor unit is not
matching with
configuration
Logger status RTC backup battery
status
20 S601