TEINNOVA TECAi protub User manual

user manual EN
protub Tube cleaning system
Original manual translation

Tube cleaning system
protub 2-24
introduction
Dear Client:
ThankyouforplacingyourtrustinaqualityproductfromTEINNOVA.
This product has been made using modern manufacturing techniques
andthorough qualityassurance measures.Westrive todo everything
we can to make sure you are satisfied with this product and can work
with it without problems. Should you have any questions about this
product, please contact your dealer or contact the company directly.
Before starting up the machine, carefully read the instructions for use
of your equipment.
Treat this manual as part of the machine and always keep it handy
for future reference.
Our training services have been designed to support our clients in
achieving their goals and together we will develop training programs
that fit your strategy.
We offer the option of providing companies with specific training
in the use of our equipment and to educate their operators so they
perform the best service and thus contribute to the success of their
final customers. Aspects such as knowing how to prepare a good,
objective quotation, to respond to specific problems that may arise,
or to offer a more professional and efficient service.
Because we manufacture our own cleaning equipment we can
continuously control the quality and performance of every machine
we make, and this is why we have very low repair ratios, and repairs
have always been solved by our in-house Technical Support Service,
managed by the same team as the factory, and to do it quickly.
We have all kinds of spare parts for your equipment, as well as
related accessories.
This instruction manual is protected by copyright. We reserve all rights, especially the rights to produce,
translate and prepare using electronic systems.
Training service
Technical service

Tube cleaning system
protub 3-24
contents
symbols used
safety warnings
conditions of use
know your machine
control panel
accessories and related equipment
operating instructions
transport
maintenance and care
5-24
6-24
7-24
8-24
9-24
10-24
11-24
18-24
19-24

Tube cleaning system
protub 4-24
contents
waste management
troubleshooting guide
technical specifications
guarantee conditions
declaration of conformity “CE”
20-24
21-24
22-24
23-24
24-24

Tube cleaning system
protub 5-24
symbols used
All the symbols used in this manual, as well as those on the equipment, are explained in this
section. It is important to read the text associated with these symbols carefully, since it is about
personal safety and equipment safety.
DANGER!
This symbol warns you of a potentially dangerous situation which could result in
serious injury or even death if the instructions given are not followed properly.
Make sure you read all the instructions in the “Safety information” section.
WARNING!
This symbol warns you of a potentially dangerous situation that could
resultin minoror moderateinjury, orproperty damageresulting ininjury topeople
if proper instructions are not followed.
CAUTION!
This symbol warns you of a situation that may cause damage to
property, without causing injury, if the instructions given are not followed properly.
IMPORTANT!
This symbol alerts you to information about the best way to use the equipment
avoiding any possible improper operation.

Tube cleaning system
protub 6-24
The PROTUB equipment should NOT be used for anything other than the uses given in this instruction
manual.
Make sure all the connections are correct before starting the equipment.
Before starting the equipment, make sure that the brush is inside the duct you want to clean.
Make sure your PROTUB is placed on a flat and stable surface.
Everybody who uses the PROTUB equipment must be properly trained.
Hold the flexible rotor shaft firmly before starting the brush motor. Always hold the flexible rotor shaft
firmly while using the brush.
Safety glasses must always be worn to prevent any possible spray or splashes from reaching the
operator’s eyes.
Fasten your PROTUB properly during transport.
Keep objects, loose clothing, hair, etc. well away from the machine’s moving parts.
Do not handle the equipment with wet or damp hands.
Do not use the equipment in areas where there are flammable liquids.
To avoid electric shock, never allow the equipment to be exposed to rain. Store the equipment indoors
in a cool, dry place.
Do not open the PROTUB duct cleaning robot’s control box. In the event of a fault, contact the
TEINNOVA Technical Assistance Service on [phone].
safety warnings

Tube cleaning system
protub 7-24
Any other use is strictly forbidden
without the written permission of
the manufacturer.
Never place the PROTUB equip-
ment in a horizontal position un-
der any circumstances, as this will
cause the machine to malfunction.
PROTUB is an electric brushing machine for professional cleaning and sweeping of chimneys up to a
maximum diameter of 400 mm, for cleaning the interior of tubes in heat-exchangers, both Fire-tube and
Water-tube, down to a minimum diameter of 14 mm and for cleaning ventilation or air-conditioning ducts, up
to a maximum diameter of 400 mm. Suitable accessories must be used for each type of duct.
You can assemble a flexible rotor shaft, that allows up to 10 meters of pipe to be cleaned from the same
point on the pipe for the 6 mm diameter shaft or up to 15 meters of pipe when using the 10 mm diameter
shaft. It can equally be used for fume exhaust ducts and extraction hoods.
conditions of use
PROTUB
Tecai electric duct cleaning
brush robot
LEGEND power supply
mains water

Tube cleaning system
protub 8-24
Components:
1- Transport handle
2- Control panel
3- Flexible rotor shaft connection
4- Anti-vibration supports
5- Mains power connection
6- Water-tight electrical connection cover
7- Remote control compartment
8- Water supply connection
9- Cooling grille
10- Emergency stop
11- Brush direction selector
know your machine
10
1
3
2
4
11
5
8
9
7
6

Tube cleaning system
protub 9-24
2
1
3
4
5
Main control panel:
control panel
1
3
4
5
2
STOP
RUN
Increase the rota-
tion speed
Decrease the rota-
tion speed
Display
Immediately stops the electric motor.
Pressing on this icon causes the rotation speed to increase
while it remains pressed.
Pressing on this icon causes the rotation speed to decrease
while it remains pressed.
Display showing the motor’s rotation speed.
Starts the electric motor so the brush rotation can be started
using the rotation selector.

Tube cleaning system
protub 10-24
Accessories included:
accessories and related equipment
Special spanners for coupling and decoupling the shafts and brushes.
Code 999332003
Protub shaft spanners
An 8 meter long 1.5 mm cross-section cable, the electrical connection
at the machine uses a PROTUB specific power supply connector.
The connection to the mains uses a standard mains plug.
Code 999330053
Power cable
Remote control to activate and select the type of brush rotation.
Code AC3101211
Remote control

Tube cleaning system
protub 11-24
Your PROTUB can use two types of flexible rotor shaft (one with ø6 mm and one with ø10 mm), designed
specifically for this machine.
Steps for a correct PROTUB installation:
Placement of your PROTUB:
1
operating instructions
Put your PROTUB in its working position on a
flat and stable surface as shown in the image.
Fit the chosen flexible rotor shaft to carry out the work as shown
in the figure.
It is recommended to keep the shaft stretched, avoi-
ding excessive bends, to prevent rubbing and prema-
ture wear on the shaft. premature wear on the shaft.
Fitting the hose and rotor shaft:
2

Tube cleaning system
protub 12-24
Once the brush touches the face of the adapter the flexible
rotor shaft nut, tighten both the nut and the brush in the
directions of rotation shown in the figure.
The flexible rotor shaft head of your PROTUB is designed to allow special brushes to be fitted which allow
you to work more efficiently and comfortably. These brushes are only supplied by Teinnova.
Brush assembly:
3
Screw the brush onto the flexible rotor shaft adapter as shown
in the figure.
operating instructions

Tube cleaning system
protub 13-24
operating instructions
The connection to your PROTUB is done using the electrical
connection cable that comes with the machine. This cable has a
standard mains plug at one end and a special power connector
(blue) for the machine at the other end. Connect the cable to the
mains and then connect it to your PROTUB. The connection to
your PROTUB is done by turning the blue connector clockwise
as shown in the figure.
Connection to mains power:
4
Connect the hose to a water supply with a minimum pressure of
2 bar. There are adapters for various taps that are offered as
optional accessories. Connect the hose to your PROTUB water
inlet connector.
Connection to the water supply:
5
If the equipment is to be used without mains water
supply, the time of use should be moderated to avoid
excessive heating due to friction.
Check the type of plug before
connecting it to the mains supply.

Tube cleaning system
protub 14-24
operating instructions
The operation of your PROTUB device is controlled using a display located on the front of the machine.
Once turned on, the speed of rotation of the brush can be set.
Switching on and start-up:
6
Starts the electric motor so the brush rotation can be started
using the pneumatic pedal.
If you want to increase the rotation speed of the electric motor,
press the Increase rotation speed button. This button is shown in
the figure. The value will be shown on the Display.
If you want to decrease the rotation speed of the electric motor,
press the Decrease rotation speed button. This button is shown
in the figure. The value will be shown on the Display.
Immediately stops the electric motor, using the pneumatic pedal
to block the brush drive.

Tube cleaning system
protub 15-24
operating instructions
To select the direction of spin you want the brush to use and to start the brush rotating, you can use the
machine’s selector.
For brush spin direction and rotation starting from the machine.
7
To select the direction of spin you want the brush to use and to
start the brush rotating, turn the selector so that it matches the
icon shown.
To select the direction of spin you want the brush to use and to
start the brush rotating, turn the selector so that it matches the
icon shown.
If you want to stop the brush rotation, turn the selector to its
vertical position so that it matches the icon shown.

Tube cleaning system
protub 16-24
operating instructions
To select the direction of spin you want the brush to use and to start the brush rotating, you can use the
remote control.
To use the remote control, the machine’s selector must be in its rest position, vertical.
Selectingthedirectionofspinandstartingthebrushrotationusingtheremotecontrol:
To select the direction of spin you want the brush to use and to
start the brush rotating, press the button with the icon shown.
To select the direction of spin you want the brush to use and to
start the brush rotating, press the button with the icon shown.
If you want to stop the rotation of the brush, press the STOP
button with the icon shown.
7
Button to enable all the functions above. For a function button
to work, you must always press both buttons at the same time,
except for STOP.

Tube cleaning system
protub 17-24
operating instructions
Disconnecting your PROTUB from the water supply:
8
Disconnect the water supply hose from the water tap.
Then disconnect it from the the water inlet of your PROTUB as
shown in the image.
Disconnect you PROTUB from the electrical supply. This is done
with a counter-clockwise turn of the blue connector as shown in
the figure.
Disconnecting from mains power:
9
Disconnecting the hose and rotor shaft:
10
Disconnect the flexible rotor shaft chosen for the work from
your PROTUB as shown in the image.

Tube cleaning system
protub 18-24
The machine has been designed to be transportable in a small van.
During transport the machine must be firmly secured to prevent any damage. It must also be placed in its
normal working position (vertical) and the brakes on the front wheels activated.
It is not advisable to place the machine on a pallet or similar. The machine must be on a completely flat and
horizontal surface.
The machine should never be placed in a horizontal position for transport. This could cause
serious damage to the machine and prevent it working properly.
transport

Tube cleaning system
protub 19-24
Keep the machine as clean as possible. Keep the equipment in a place protected from the weather.
Keep the machine in good condition, avoid knocking it or overloading it.
Keep connections clean to avoid clogged pipes that could cause serious damage to the main components
of the machine.
maintenance and care
TEINNOVA stocks spare parts for all the machine’s components as well as consumables for all the
maintenance tasks shown in this manual.
If you need any spare part or consumable, please contact TEINNOVA Customer Service at
[phone].
Spare Parts:

Tube cleaning system
protub 20-24
The materials used in the packaging are recyclable. Do not
dispose of the packaging in household waste, but hand it in at
official collection points for recycling.
Do not dispose of electrical equipment in the trash!
We recommend that electrical tools and accessories are
subjected to an environmentally friendly recovery process.
Please dispose of the materials in the appropriate container or
go to your local collection point.
Directive 2012/19/EU of 4 July 2012 on waste electrical
and electronic equipment (WEEE).
waste management