Teledyne T703 User manual

USER MANUAL
MODELS T703 and T703U
PHOTOMETRIC O3CALIBRATOR
© TELEDYNE API (TAPI)
9970 CARROLL CANYON ROAD
SAN DIEGO, CALIFORNIA 92131-1106
USA
Toll-free Phone:
800-324-5190
Phone:
[phone]
Fax:
[phone]
Email:
[e-mail]
Website:
http://www.teledyne-api.com/
Copyright 2010-201607223E DCN7334
Teledyne API 03 August 2016

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NOTICE OF COPYRIGHT
© 2010-2016 Teledyne API. All rights reserved.
TRADEMARKS
All trademarks, registered trademarks, brand names or product names appearing in this document are the
property of their respective owners and are used herein for identification purposes only.
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SAFETY MESSAGES
Important safety messages are provided throughout this manual for the purpose of avoiding personal
injury or instrument damage. Please read these messages carefully. Each safety message is associated
with a safety alert symbol, and placed throughout this manual and inside the instrument. The symbols
with messages are defined as follows:
CAUTION
This instrument should only be used for the purpose
and in the manner
described in this manual. If you use this instrument in a manner other than
that for which it was intended, unpredictable behavior could ensue with
possible hazardous consequences.
NEVER use a gas analyzer to sample any combustible gas(es)!
Note
Technical Assistance regarding the use and maintenance of this instrument or any other
Teledyne API product can be obtained by contacting Teledyne API’s Technical Support
Department:
Telephone: [phone]
Email: sda_techsup[email protected]
or by accessing various service options on our website at http://www.teledyne-api.com/
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying message for
specific information.
CAUTION: Hot Surface Warning
Do Not Touch: Touching some parts of the instrument without
protection or proper tools could result in damage to the part(s) and/or the
instrument.
Technician Symbol: All operations marked with this symbol are to be
performed by qualified maintenance personnel only.
Electrical Ground: This symbol inside the instrument marks the central
safety grounding point for the instrument.
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CONSIGNES DE SÉCURITÉ
Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter
des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes.
Chaque consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes
se retrouvent dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes
suivantes :
AVERTISSEMENT : Risque de choc électrique
DANGER : Oxydant puissant
AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne
complémentaire pour des renseignements spécifiques
MISE EN GARDE : Surface chaude
Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou
sans les outils appropriés pourrait entraîner des dommages aux pièces ou à
l’instrument.
Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent
être effectuées uniquement par du personnel de maintenance qualifié.
Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central
de la mise à la terre sécuritaire de l’instrument.
MISE EN GARDE
Cet instrument doit être utilisé aux fins décrites et de la manière décrite dans
ce manuel. Si vous utilisez cet instrument d’une autre manière que celle pour
laquelle il a été prévu, l’instrument pourrait se comporter de façon imprévisible
et entraîner des conséquences dangereuses.
NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz
combustibles!
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WARRANTY
WARRANTY POLICY (02024J)
Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., provides that:
Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should
equipment failure occur, TAPI assures its customers that prompt service and support
will be available. (For the instrument-specific warranty period, please refer to the
“Limited Warranty” section in the Terms and Conditions of Sale on our website at
the following link:
http://www.teledyne-api.com/terms_and_conditions.asp).
COVERAGE After the warranty period and throughout the equipment lifetime, TAPI stands ready
to provide on-site or in-plant service at reasonable rates similar to those of other
manufacturers in the industry. All maintenance and the first level of field
troubleshooting are to be performed by the customer.
NON-TAPI MANUFACTURED EQUIPMENT
Equipment provided but not manufactured by TAPI is warranted and will be repaired
to the extent and according to the current terms and conditions of the respective
equipment manufacturer’s warranty.
PRODUCT RETURN All units or components returned to Teledyne API should be properly packed for
handling and returned freight prepaid to the nearest designated Service Center.
After the repair, the equipment will be returned, freight prepaid.
The complete Terms and Conditions of Sale can be reviewed at
http://www.teledyne-api.com/terms_and_conditions.asp
CAUTION – Avoid Warranty Invalidation
Failure to comply with proper anti-Electro-Static Discharge (ESD) handling and
packing instructions and Return Merchandise Authorization (RMA) procedures
when returning parts for repair or calibration may void your warranty. For anti-ESD
handling and packing instructions please refer to the manual, Fundamentals of
ESD, PN 04786, in its
“Packing Components for Return to Teledyne API’s
Customer Service” section. The manual can be downloaded from our website at
http://www.teledyne-api.com. RMA procedures can also be downloaded from our
website.
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ABOUT THIS MANUAL
Presented here is information regarding the documents that are included with this manual (Structure), its
history of release and revisions (Revision History), how the content is organized (Organization), and the
conventions used to present the information in this manual (Conventions Used).
STRUCTURE
This T703/T703U manual, PN 07223, is comprised of multiple documents, assembled in PDF format, as
listed below.
Part No. Rev Name/Description
07223 E T703 and T703U Photometric Calibrator Operation Manual (the main body of this manual)
05745 F Menu trees and software documentation (inserted as Appendix A of this manual)
07224 03 T703 Spare Parts List (located in Appendix B of this manual)
07747 A T703U Spare Parts List (located in Appendix B of this manual)
05747 E Appendix C, Repair Questionnaire
07360 A Appendix D, T703 Interconnect Diagram
Note
We recommend that this manual be read in its entirety before making any attempt to operate the
instrument.
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TABLE OF CONTENTS
1. INTRODUCTION.................................................................................................................15
1.1. T703/T703U Calibrator Overview................................................................................................................15
1.2. Options ........................................................................................................................................................16
2. SPECIFICATIONS AND APPROVALS ..............................................................................17
2.1. Specifications ..............................................................................................................................................17
2.2. Approvals and Certifications........................................................................................................................18
Safety ....................................................................................................................................................182.2.1. EMC.......................................................................................................................................................182.2.2. Other Type Certifications.......................................................................................................................182.2.3.
3. GETTING STARTED...........................................................................................................19
3.1. Unpacking and Initial Setup.........................................................................................................................19
Front, Rear, and Internal Calibrator Description ...................................................................................203.1.1.
3.2. Electrical Connections.................................................................................................................................28
Power Connection.................................................................................................................................283.2.1. Analog output Test Channel Connections.............................................................................................283.2.2. Connecting the Status Outputs .............................................................................................................293.2.3. Connecting the Control Inputs...............................................................................................................303.2.4. Connecting the Control Outputs............................................................................................................323.2.5. Communication Connections ................................................................................................................333.2.6. Ethernet Connection ......................................................................................................................333.2.6.1. USB Option Connection.................................................................................................................333.2.6.2. RS-232 and RS485 Connection.....................................................................................................333.2.6.3. Multidrop Network Connection.......................................................................................................333.2.6.4.
3.3. Pnenumatic Connections.............................................................................................................................34
Dry Air In................................................................................................................................................343.3.1. Zero Air In..............................................................................................................................................343.3.2. Output Manifold.....................................................................................................................................353.3.3. Exhaust..................................................................................................................................................353.3.4. Measuring An External Ozone Source..................................................................................................353.3.5.
3.4. Initial Operation ...........................................................................................................................................35
Start-Up.................................................................................................................................................353.4.1. Warm Up ...............................................................................................................................................353.4.2. Warning Messages................................................................................................................................363.4.3. Functional Check...................................................................................................................................383.4.4. Operating Modes for the O3Generator.................................................................................................393.4.5. CNST (CONSTANT)......................................................................................................................393.4.5.1. BNCH (BENCH).............................................................................................................................393.4.5.2.
Setting the O3Generator Mode.............................................................................................................393.4.6. Setting the output Flow Rate.................................................................................................................403.4.7. Calculating Output Flow Rate........................................................................................................403.4.7.1. Output Flow Setup .........................................................................................................................403.4.7.2.
4. OPERATING THE CALIBRATOR ......................................................................................41
4.1. Test Functions.............................................................................................................................................42
4.2. Overview of Operating modes.....................................................................................................................43
4.3. Standby Mode .............................................................................................................................................44
4.4. General Information about the GENERATE mode......................................................................................45
GENERATE > AUTO: Basic Generation of Calibration Gas.................................................................454.4.1.
4.5. Automatic Calibration Sequences ...............................................................................................................45
SETUP > SEQ: Programming Calibration Sequences..........................................................................464.5.1. Activating a Sequence from the T703/T703U Front Panel............................................................474.5.1.1. Naming a Sequence ......................................................................................................................484.5.1.2. Setting the Repeat Count for a Sequence.....................................................................................494.5.1.3. Using the Internal Clock to Trigger Sequences............................................................................504.5.1.4.
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Setting Up Control Inputs for a Sequence .....................................................................................534.5.1.5. Setting Up Control Outputs for a Sequence ..................................................................................544.5.1.6. Setting the Progress Reporting Mode for the Sequences .............................................................554.5.1.7.
Adding Sequence Steps........................................................................................................................564.5.2. The GENERATE Step....................................................................................................................574.5.2.1. The STANDBY Step ......................................................................................................................584.5.2.2. The DURATION Step.....................................................................................................................584.5.2.3. The EXECSEQ Step......................................................................................................................594.5.2.4. The CC OUTPUT Step ..................................................................................................................604.5.2.5. Deleting or Editing an Individual Step in a Sequence....................................................................614.5.2.6.
Deleting a Sequence.............................................................................................................................624.5.3.
4.6. SETUP > CFG.............................................................................................................................................63
4.7. SETUP > CLK..............................................................................................................................................64
Setting the Internal Clock’s Time and Day............................................................................................644.7.1. Adjusting the Internal Clock’s speed.....................................................................................................654.7.2.
4.8. SETUP > PASS...........................................................................................................................................66
4.9. SETUP > DIAG > TEST CHAN OUTPUT: Using the TEST Channel Analog Output.................................68
Configuring the TEST Channel Analog Output.....................................................................................684.9.1. The Analog I/O Configuration Submenu........................................................................................684.9.1.1. Selecting a TEST Channel Function to Output..............................................................................704.9.1.2. TEST Channel Voltage Range Configuration................................................................................724.9.1.3. Turning the TEST Channel Over-Range Feature ON/OFF ...........................................................734.9.1.4. Adding a Recorder Offset to the TEST Channel............................................................................744.9.1.5.
TEST Channel Calibration.....................................................................................................................754.9.2. Enabling or Disabling the TEST CHANNEL Auto-Cal Feature......................................................764.9.2.1. Automatic TEST Channel Calibration............................................................................................774.9.2.2. Manual Calibration of the TEST Channel Configured for Voltage Ranges ...................................794.9.2.3.
AIN Calibration ......................................................................................................................................814.9.3.
4.10. SETUP > MORE > VARS: Internal Variables (VARS)..............................................................................82
4.11. Operating the Calibrator as an O3Photometer.........................................................................................84
Set up for Operation as an O3Photometer .........................................................................................844.11.1.
4.12. SETUP > LVL: Setting up and using LEADS (Dasibi) Operating Levels..................................................86
General Information about LEADS LEVELS.......................................................................................864.12.1. Dot commands ....................................................................................................................................864.12.2. Levels..................................................................................................................................................874.12.3. Activating an existing LEVEL ..............................................................................................................874.12.4. Programming New LEVELS................................................................................................................884.12.5. Creating a Generate LEVEL........................................................................................................894.12.5.1. Editing or Deleting a LEVEL ........................................................................................................904.12.5.2.
Configuring LEVEL Status Blocks.......................................................................................................914.12.6.
5. COMMUNICATIONS...........................................................................................................92
5.1. Using the Analyser’s Communication Ports................................................................................................92
RS-232 DTE and DCE Communication ................................................................................................925.1.1. Serial COM Port Default Settings and Connector Pin Assignments.....................................................935.1.2. COM Port Baud Rate ............................................................................................................................955.1.3. COM Port Communication Modes ........................................................................................................955.1.4. COM Port Testing..................................................................................................................................985.1.5. Machine ID ............................................................................................................................................995.1.6. Terminal Operating Modes..................................................................................................................1005.1.7. Help Commands in Terminal Mode .............................................................................................1005.1.7.1. Command Syntax ........................................................................................................................1015.1.7.2. Data Types...................................................................................................................................1025.1.7.3. Status Reporting ..........................................................................................................................1025.1.7.4. General Message Format ............................................................................................................1035.1.7.5. COM Port Password Security......................................................................................................1035.1.7.6.
5.2. Remote Access by Modem........................................................................................................................104
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5.3. Multidrop RS-232 Set Up...........................................................................................................................106
5.4. RS-485 Configuration of COM2.................................................................................................................108
5.5. Remote Access via the USB Port (Option)................................................................................................108
5.6. Remote Access via the Ethernet...............................................................................................................110
Configuring the Ethernet Interface using DHCP .................................................................................1115.6.1. Manually Configuring the Network IP Addresses ........................................................................1135.6.1.1.
Changing the Calibrator’s Hostname..................................................................................................1155.6.2.
5.7. APICOM Remote Control Program ...........................................................................................................116
6. CALIBRATION AND VERIFICATION...............................................................................117
6.1. Verifying/Calibrating the O3Photometer ...................................................................................................117
Setup for Verifying and Calibrating the O3Photometer.......................................................................1176.1.1. Calibration Manifold Exhaust/Vent Line.......................................................................................1196.1.1.1.
Verifying O3Photometer Performance................................................................................................1206.1.2. Calibrating the O3 Photometer............................................................................................................1206.1.3. Photometer Zero Calibration........................................................................................................1216.1.3.1. Photometer Span Calibration.......................................................................................................1226.1.3.2.
O3Photometer Dark Calibration..........................................................................................................1236.1.4. O3Photometer Backpressure Compensation Calibration...................................................................1246.1.5.
6.2. Calibrating the O3Generator.....................................................................................................................124
O3Generator Calibration table............................................................................................................1256.2.1. Viewing O3Generator Calibration Points............................................................................................1266.2.2. Adding or Editing O3Generator Calibration Points.............................................................................1276.2.3. Deleting O3Generator Calibration Points............................................................................................1286.2.4. Turning O3Generator Calibration Points ON / OFF............................................................................1296.2.5. Performing an Automatic Calibration of the O3Generator..................................................................1306.2.6.
6.3. Calibrating Gas Pressure Sensors............................................................................................................131
Gas Pressure Sensor Calibration Set Up............................................................................................1316.3.1. Calibrating the Pressure Sensors........................................................................................................1336.3.2.
6.4. Gas Flow Calibration .................................................................................................................................134
Calibrating the Photometer’s Sample Gas Flow .................................................................................1366.4.1. Calibrating the Output Gas Flow.........................................................................................................1376.4.2. Output Gas Flow Set Up..............................................................................................................1376.4.2.1. Performing an Output Gas Flow Calibration................................................................................1386.4.2.2.
7. MAINTENANCE SCHEDULE & PROCEDURES .............................................................139
7.1. Maintenance Schedule..............................................................................................................................139
7.2. Performing Leak Checks...........................................................................................................................143
Pressure Leak Check..........................................................................................................................1437.2.1.
7.3. Cleaning or replacing the Absorption Tube...............................................................................................145
7.4. Rebuilding the Dry Air Pump.....................................................................................................................145
7.5. Photometer UV Source Lamp Adjustment ................................................................................................146
7.6. Photometer UV Source Lamp Replacement.............................................................................................148
7.7. Adjustment or Replacement of Ozone Generator UV Lamp.....................................................................149
8. GENERAL TROUBLESHOOTING & SERVICE ...............................................................150
8.1. General Troubleshooting...........................................................................................................................151
Fault Diagnosis with WARNING Messages........................................................................................1528.1.1. Fault Diagnosis With Test Functions...................................................................................................1558.1.2. Using the Diagnostic Signal I/O Function............................................................................................1568.1.3.
8.2. Using the Analog Output Test Channel.....................................................................................................158
8.3. Using the Internal Electronic Status LEDs ................................................................................................159
CPU Status Indicator...........................................................................................................................1598.3.1. Relay PCA Status LEDs......................................................................................................................1598.3.2. I2C Bus Watchdog Status LEDs...................................................................................................1598.3.2.1. Troubleshooting with Relay Board Status LEDs..........................................................................1608.3.2.2.
8.4. Subsystem Checkout.................................................................................................................................161
Verify Subsystem Calibration..............................................................................................................1618.4.1.
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