Tennsco J2478C Instruction Manual

LOAD CAPACITIES PER SHELF LEVEL
48w x 18d
24w x 18d
400 lbs.
75 lbs.
UNIT SIZE WEIGHT CAPACITY
EVENLY DISTRIBUTED
PK-2840918
ASSEMBLY INSTRUCTIONS & PARTS MANUAL
RETAIN INSTRUCTIONS FOR FUTURE REFERENCE
Jumbo Combination Cabinet
Unassembled Model J2478C-N
Tennsco LLC. , Dickson, TN 37056-1888 • [phone]
GENERAL SAFETY INFORMATION
Some parts may have sharp edges. CARE must be taken when handling various pieces to avoid injury.
For safety, wear a pair of work gloves when assembling or performing any maintenance on the units.
LIMITED WARRANTY
Tennsco warrants goods purchased hereunder to be free of defects in materials and workmanship for a period of one (1) year from the date of shipment, hereunder. This warranty shall not apply in
the event goods are damaged as a result of misuse, abuse, neglect, accident, improper application, modication or repair by persons not authorized by Seller, where goods are damaged during
shipment, or where the date stamps on the goods have been defaced, modied or removed. UNLESS CONSIDERED UNENFORCEABLE OR UNLAWFUL UNDER APPLICABLE LAW:
a. ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXCLUDED:
b. BUYERS REMEDY, IF ANY, FOR ANY DEFECTIVE GOODS SHALL BE LIMITED TO A REFUND BY SELLER OR REPLACEMENT OF THE GOODS AT SELLER’S OPTION, AND SHALL IN NO
EVENT INCLUDE DAMAGES OF ANY KIND, WHETHER INCIDENTAL, CONSEQUENTIAL OR OTHERWISE.
NO GOODS ACCEPTED FOR RETURN WITHOUT PRIOR APPROVAL. Seller shall have the right to inspect any goods claimed to be defective at Buyers place of business or require Buyer to return the
goods to Seller for inspection on Seller’s premises. Transportation charges covering returned goods will be borne by Seller only if such goods are proven to be defective, are covered by this warranty
and are returned within the warranty period stated above.

ASSEMBLY OF J2478C-N CABINET
Tools Needed: A free 11/32” nut driver is included with each Tennsco cabinet.
Two people are recommended for assembly. Approximate assembly time: 30-40 minutes.
2. Place the 2-piece cabinet back (Ref.
No. 1) on a protected surface to
prevent scratching the paint.
The ange on the
bottom of the back
should be facing upward.
Bolt the back panels together with
seven bolts and nuts (Ref Nos. 19 & 20).
1. The reference numbers used throughout this sheet refer
to the illustration on the back cover. This is to help you
to identify the various parts as they are mentioned.
3. Attach the left side (Ref. No. 2) to the back by placing
ange (A) around the back and bolting together with
seven bolts and nuts. Be sure that the lances on all
shelf adjustment strips (B) point in the same direction.
5. Attach the right side (Ref. No. 3) to the back in the same manner
as you did in step 3, again, making sure that the ange is
around the back and that the lances on the shelf adjustment
strips are pointed in the same direction as those on the back and
left side. Push the side panel up so the studs in the top go
through the holes in the top
ange of the side and
fasten with three
nuts as in
step 4).
6. Attach the sill (Ref. No. 8) to the sides. Place nuts loosely on each
of the studs and slide the ends of the sill into the slots on both
sides of the unit. Then, securely tighten the nuts.
4. Attach the top (Ref. No. 5) to the unit by sliding the outer
ange over the back of the unit and the side ange on
the top over the side panel. The
threaded studs should go
through the holes in
the top ange
of the
side and
fasten with
three nuts.
Attach the
back to the
top using four
bolts and nuts.
7. Place the rear ange of one of the shelves (Ref. No. 4) into the
four bottom lances of the back. The front of the shelf will rest
on the sill.







All lances point UP on
both backs and side.
Flange goes
under back.
Flange faces upward.
Flanges
face upward
Threaded studs go
through the holes
in the flange at the
top of the side.
Slide ends in to the slots
on the bottom of the sides.
Nuts placed loosely
on studs of the sill.
B
A



NOTE: When bolting the unit together, leave
the bolts slightly loose until Step 11, unless
otherwise specified.
Insert the bottom into
the bottom lances.

8. Insert the second shelf into the
second lance of the sides and
back of the top of the cabinet.
11.
Leveler
Access Holes
9. Insert the partition (Ref. No. 9) into the cabinet, aligning the
four holes in the partition with the holes in the cabinet
bottom and the cabinet shelf.
Attach with four bolts and nuts,
making sure that the bolts
are inserted from the top
downward to prevent stored
items from being snagged by
the ends. Insert the four partition
shelves (Ref. No. 12) at desired levels
using the method in step 8.






10. Using two people, set the unit upright.
Attach the left door (Ref. No. 6)
and right door (Ref. No. 7) to
the unit by placing the door
on the hinges, aligning the
hinges on the door to the
hinges on the sides, pushing
the hinge pins (Ref. No. 19)
through both hinges. Tap the
top of each hinge pin until
fully seated.
Attach the left coat rod bracket (Ref. No. 10) to the underside of
the shelf, inserting one bolt and nut through the hole provided
on the far right and far
left side. The open side of
the side brackets should
face into the unit. Place
the last bracket on the
coat rod (Ref. No. 11)
and insert the rod into
the other by exing the
second bracket. Secure
the bracket to the middle
of the shelf with one bolt
and nut through the hole
provided in the center
of the shelf. At this time,
tighten all of the nuts
and bolts around the
entire unit.
12. The cabinet must be level in order for the doors to close
properly. Levelers may be adjusted by placing the nut driver
through the hole in each end of the sill and adjusting the
leveling screw.
1. Place the locking handle
(Ref. No. 14) on the right
hand door and fasten with
two #8-32 X 1/4hex-head
bolts and lock washers,
provided with the handle.
2. Turn the handle to the
open position and
place the locking cam
(Ref. No. 15) over the
square shank of the
door handle. The latch
must be facing downward
as shown. Then place the
locking cotter pin (Ref. No.
17) through the hole of the
square shank.
3. With the handle still in the open position, hook the
locking bars (Ref. No. 13) to the locking cam (see
“A” at left). Once in position, slowly rotate the door
handle to the closed position so the lock bars
prot rude from the holes at the top and bottom
of the door (shown at right, below).
4. Slide the nylon lock bar
guide inserts (Ref. No.
16) over the lock bar
ends and through the
door slots (see “B” at
right). Push down rmly
until the guides snap
into place.
5. Attach the “dummy” handle
(Ref. No. 18) using two
#8-32 X 1/4hex-head bolts
and lock washers.
Handle/Locking System Installation

A
B
B




REPLACEMENT PARTS












Tennsco Nut Driver
(Ref No. 18)
Hinge Pin
(Ref No. 19)
Coat Rod
(Ref No. 11)
Sill
(Ref No. 8)
Coat Rod
Bracket
(Ref No. 10)
Dummy Handle
(Ref No. 18)
Left Side
(Ref No. 2)
Top
(Ref No. 5)
Shelf
(Ref No. 4)
Right Side
(Ref No. 3)
Cotter Pin
(Ref No. 17)
Locking Bar Guide
Nylon Insert
(Ref No. 16)
Locking Bar Set
(Ref No. 13)
Locking Cam
(Ref No. 15)
Locking Handle
with Keys
(Ref No. 14)
Back Panel
(Ref No. 1)
REF. NO. DESCRIPTION
1 Back Panels 2 055BA
2 Left Side 1 056LS
3 Right Side 1 056RS
4 Shelf 2 307
5 Top 1 055T24
6 Left Door 1 056LD
7 Right Door 1 056RD
8 Sill 1 055SI
9 Partition 1 046PA
10 Coat Rod Bracket 3 045RB
11 Coat Rod 1 055CR
12 Partition Shelf 4 JPS24
13 Locking Bar Set 1 043LB
14 Locking Handle w/keys & hardware 1 043LH
15 Locking Cam* 1 944LC
16 Locking Bar Guide Insert (Nylon)* 2 944GI
17 Cotter Pin* 1 CTRPN
18 Dummy Handle* 1 043DH
19 Hinge Pins* 8 944HP
20 Tennsco Nut Driver 1 TOOL-2
21 #8-32 x 3/8” bolts (not shown above) 25 **
22 #8-32 nuts (not shown above) 35 **
*Included in Ref. No. 14, locking handle with keys and hardware (Part No. 043LH). **Available Locally
QTY. PART NO.


Left Door
(Ref No. 6)
Right Door
(Ref No. 7)

Partition
(Ref No. 9)




Partition Shelf
(Ref No. 12)
NOTE: Additional hardware may be included for replacement purposes.
Tennsco makes every effort to ensure that all units ship complete with all parts and arrive undamaged.
However, should your unit contain missing or damaged parts, please contact your purchase location.
49B284