Tennsco ZL7 Series Instruction Manual

PK-1920919
ASSEMBLY INSTRUCTIONS & PARTS MANUAL
RETAIN INSTRUCTIONS FOR FUTURE REFERENCERETAIN INSTRUCTIONS FOR FUTURE REFERENCE
Tennsco LLC., Dickson, TN 37056-1888 • [phone]
GENERAL SAFETY INFORMATIONGENERAL SAFETY INFORMATION
Some parts may have sharp edges. CARE must be taken when handling various pieces to avoid injury.
For safety, wear a pair of work gloves when assembling or performing any maintenance on units.
LIMITED WARRANTYLIMITED WARRANTY
Tennsco warrants goods purchased hereunder to be free of defects in materials and workmanship for a period of one (1) year from the date of shipment, hereunder. This warranty shall not apply in
the event goods are damaged as a result of misuse, abuse, neglect, accident, improper application, modication or repair by persons not authorized by Seller, where goods are damaged during
shipment, or where the date stamps on the goods have been defaced, modied or removed. UNLESS CONSIDERED UNENFORCEABLE OR UNLAWFUL UNDER APPLICABLE LAW:
a. ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXCLUDED:
b. BUYERS REMEDY, IF ANY, FOR ANY DEFECTIVE GOODS SHALL BE LIMITED TO A REFUND BY SELLER OR REPLACEMENT OF THE GOODS AT SELLER’S OPTION, AND SHALL IN NO
EVENT INCLUDE DAMAGES OF ANY KIND, WHETHER INCIDENTAL, CONSEQUENTIAL OR OTHERWISE.
NO GOODS ACCEPTED FOR RETURN WITHOUT PRIOR APPROVAL. Seller shall have the right to inspect any goods claimed to be defective at Buyers place of business or require Buyer to return the
goods to Seller for inspection on Seller’s premises. Transportation charges covering returned goods will be borne by Seller only if such goods are proven to be defective, are covered by this warranty
and are returned within the warranty period stated above.
Z-Line Long Span Shelving
ZL7-Series

ASSEMBLY OF LONG SPAN SHELVING
Tools Needed: A rubber mallet for seating the shelf supports into the uprights.
Two people are recommended for assembly. Approximate assembly time: 20-30 minutes per section.
2. Depending upon whether you ordered a single unit or an
adder unit, you may have one or both of the styles of upright
shown. A single unit will use SUR posts for all four uprights,
as show below in Figure A. If you plan on installing an adder
unit, you should build your starter unit with two ZTP posts
on one end which will join with the adder as shown in Figure B.
1. The reference numbers used throughout this sheet refer to
the illustration on the back cover. This is to help you to
identify the various parts as they are mentioned.
3. With the help from an associate, or using a wall for support,
connect two SUR uprights (Ref. No. 1) using two front-to-
back supports (Ref. No. 3), one at the top and one near the
bottom (leaving the bottom-most keyhole slot empty). Be
sure the front-to-back supports are fully seated in the
keyhole slots as shown.
5. With the help of an associate, connect the two unit ends
with left-to-right shelf supports (Ref. No. 4). These should
be placed with the ange up and at matching levels
with the front-to-back supports, creating a at surface
on which to
place decking.
SUR
NOTE: Inset is shown from the opposite side (below).
ZTP
Figure A
Figure B
IMPORTANT: All shelf supports
must be installed with the ange
facing up, as shown on right.This
ange is what the shelves will
rest on.
NOTE: If you are planning to install an adder unit, this
second set of uprights should consist of ZTP uprights
(Ref. No. 2) to act as an intermediate assembly.
Carefully review step 2 to better understand.


NOTE:
Every fourth
keyhole slot
is shaped
differently
(with a
attened top)
for easier
alignment of
supports.

4. Place a third front-to-back support in the middle slots of
the two uprights (at the level you want your third shelf to
be). This forms one end of the shelving unit. Repeat steps 3
and 4 to construct a
second set of
unit ends.





9. If joining more than one unit together, your original unit
should have been assembled with ZTP uprights on one end,
as described in step 4. Simply continue adding shelf supports
and uprights to complete your additional units.
8. If particle board decking (Ref. No. 6) or wire decking (Ref.
No. 7) was ordered, place the decking on each shelving level.
The decking should t ush inside the shelf supports. If you
have purchased a single unit, your shelving unit is now
complete. For adder units, see step 9.
7. Attach the shelf reinforcements (Ref. No. 5) at each level by
sliding them onto the rivets until centered. Tap down on the
reinforcements until they are seated rmly.

6. Attach the remaining shelf supports at the desired shelf
levels, making sure that all shelf supports are completely
seated in the upright slots.

NOTE: If you have purchased additional shelf levels, the
shelf supports for the extra levels may also be inserted
at this time.
NOTE: Recommended
number of reinforements
per shelf are as follows:
48”w = 1 reinforcement
60”w = 1 reinforcement
72”w = 2 reinforcement
96”w = 3 reinforcements








REPLACEMENT PARTSREPLACEMENT PARTS
Left-to-RightLeft-to-Right
Shelf SupportShelf Support
(Ref No. 4)(Ref No. 4)

NOTE: Additional hardware may be included for replacement purposes.NOTE: Additional hardware may be included for replacement purposes.
Tennsco makes every effort to ensure that all units ship complete with all parts and arrive undamaged.Tennsco makes every effort to ensure that all units ship complete with all parts and arrive undamaged.
However, should your unit contain missing or damaged parts, please contact your purchase location.However, should your unit contain missing or damaged parts, please contact your purchase location.
49B19249B192




ZTPZTP
UprightUpright
(Ref No. 2)(Ref No. 2)
Front-to-BackFront-to-Back
End SupportEnd Support
(Ref No. 3)(Ref No. 3)
Particleboard DeckingParticleboard Decking
(Ref No. 6)(Ref No. 6)
SUR UprightSUR Upright
(Ref No. 1)(Ref No. 1)
Front-to-Back ShelfFront-to-Back Shelf
Deck SupportDeck Support
(Ref No. 5)(Ref No. 5)
Wire DeckingWire Decking
(Ref No. 7)(Ref No. 7)
DESCRIPTIONDESCRIPTION QTY.QTY.
REF.REF.
NO.NO. PART NO.**PART NO.**
High Capacity Post (single or starter units only)
“T” Post (adder units only)
Front-to-Back Shelf Support
24” to 30” Shelf Depth
36” to 48” Shelf Depth
Left-to-Right Shelf Support
Front-to-Back Shelf Deck Support
48” to 60” Shelf Width
72” Shelf Width
96” Shelf Width
Optional Particleboard Decking
Optional Wiring Decking
SUR-84
ZTP-84
LRA-dd
LRA-ddG
LRA-ww
SDS-dd
SDS-dd
SDS-dd
PB-wwdd
ZWD-wwdd
1
2
3
4
5
6
7
4
2
6
6
6
1
2
3
3
3
**Where the sufx “ww” or “dd” is used in the part number, the width (ww) or depth (dd) is substituted in the part **Where the sufx “ww” or “dd” is used in the part number, the width (ww) or depth (dd) is substituted in the part
number. For example, for a 72” wide shelf support, the part number would be LRA-72.number. For example, for a 72” wide shelf support, the part number would be LRA-72.
Quantites apply to the basic 3-shelf unit only. If you have ordered additional shelf levels, quantities will vary accordingly. Quantites apply to the basic 3-shelf unit only. If you have ordered additional shelf levels, quantities will vary accordingly.