Tennsco Industrial Workbench with Hardwood Butcher Block... Instruction Manual

ASSEMBLY INSTRUCTIONS & PARTS MANUAL
RETAIN INSTRUCTIONS FOR FUTURE REFERENCERETAIN INSTRUCTIONS FOR FUTURE REFERENCE
PK-2231018PK-2231018
Industrial Workbench with
Hardwood Butcher Block Top
Tennsco LLC., Dickson, TN 37056-1888 • [phone]
GENERAL SAFETY INFORMATIONGENERAL SAFETY INFORMATION
Some parts may have sharp edges. CARE must be taken when handling various pieces to avoid injury.
For safety, wear a pair of work gloves when assembling or performing any maintenance on units.
LIMITED WARRANTYLIMITED WARRANTY
Tennsco warrants goods purchased hereunder to be free of defects in materials and workmanship for a period of one (1) year from the date of shipment, hereunder. This warranty shall not apply in
the event goods are damaged as a result of misuse, abuse, neglect, accident, improper application, modication or repair by persons not authorized by Seller, where goods are damaged during
shipment, or where the date stamps on the goods have been defaced, modied or removed. UNLESS CONSIDERED UNENFORCEABLE OR UNLAWFUL UNDER APPLICABLE LAW:
a. ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXCLUDED:
b. BUYERS REMEDY, IF ANY, FOR ANY DEFECTIVE GOODS SHALL BE LIMITED TO A REFUND BY SELLER OR REPLACEMENT OF THE GOODS AT SELLER’S OPTION, AND SHALL IN NO
EVENT INCLUDE DAMAGES OF ANY KIND, WHETHER INCIDENTAL, CONSEQUENTIAL OR OTHERWISE.
NO GOODS ACCEPTED FOR RETURN WITHOUT PRIOR APPROVAL. Seller shall have the right to inspect any goods claimed to be defective at Buyers place of business or require Buyer to return the
goods to Seller for inspection on Seller’s premises. Transportation charges covering returned goods will be borne by Seller only if such goods are proven to be defective, are covered by this warranty
and are returned within the warranty period stated above.
LOAD CAPACITIESLOAD CAPACITIES
FOR BUTCHER BLOCK TOPFOR BUTCHER BLOCK TOP
48w x 30d
60w x 30d
72w x 30d
96w x 30d
60w x 36d
72w x 36d
96w x 36d
4000 lbs.
3800 lbs.
3600 lbs.
4000 lbs.
3800 lbs.
3600 lbs.
4000 lbs.
UNIT SIZEUNIT SIZE WT. CAPACITYWT. CAPACITY
*96”w workbenches have 3 sets of legs.
The following instructions also can be used if a Plastic
Laminate top or Compressed Wood top was purchased.
LOAD CAPACITIESLOAD CAPACITIES
FOR PLASTIC LAMINATE TOPFOR PLASTIC LAMINATE TOP
48w x 30d
60w x 30d
72w x 30d
96w x 30d
60w x 36d
72w x 36d
96w x 36d
1200 lbs.
800 lbs.
750 lbs.
1200 lbs.
800 lbs.
750 lbs.
1200 lbs.
UNIT SIZEUNIT SIZE WT. CAPACITYWT. CAPACITY
*96”w workbenches have 3 sets of legs.
LOAD CAPACITIESLOAD CAPACITIES
FOR COMPRESSED WOOD TOPFOR COMPRESSED WOOD TOP
48w x 30d
60w x 30d
72w x 30d
96w x 30d
60w x 36d
72w x 36d
96w x 36d
2400 lbs.
1900 lbs.
1500 lbs.
2400 lbs.
1900 lbs.
1500 lbs.
2400 lbs.
UNIT SIZEUNIT SIZE WT. CAPACITYWT. CAPACITY
NOTE: Additional accessories shown above are
sold separately.
* *
*

ASSEMBLY OF HARDWOOD BUTCHER BLOCK TOP INDUSTRIAL WORKBENCH
Two people are recommended for assembly. Approximate assembly time: 40-45 minutes.
The reference numbers used throughout this sheet refer to the illustration on the back cover.
This is to help you to identify the various parts as they are mentioned.
1. Lay the top (Ref. No. 1) face down on two sawhorses or a
protected at surface.
Place a workbench leg (Ref. No. 3) on
the top, aligning the eight pre-drilled pilot holes as shown below.
Attach with eight #14 x
3/4”
hex head slotted wood screws (Ref.
No. 17).
2. Place the other workbench leg on the opposite end of the
bench top, using the same procedure as done in step 1.
3. Attach the stringer (Ref. No. 2) to the rear legs, skipping the top
two holes and using the next four holes from the top of each leg.
NOTE: The legs are symetrical, so the front and rear of
the bench will be determined by where you place the
stringer.Attach witheight 1/4”-20 x 5/8” bolts, nuts, and lock
washers (Ref. Nos. 18, 19, 20), four on each side.
4. If you purchased only the basic workbench, your bench is now
complete. The remaining instructions show assembly of optional
accessories (such as the workbench drawer, the lower shelf, side
and back rails, or risers).
NOTE: The drawings throughout this instruction sheet show the
ared leg. If your bench came with adjustable legs, the legs
will look different than the drawings shown throughout these
instructions. The drawing here illustrates an example of both
leg styles: the ared leg (shown at left) and the adjustable leg
(shown at right). Both legs will attach the same way to the top.
NOTE: The stringer attaches to the at area of
the leg. For ared legs, this will be on the inside
of each leg; for the adjustable legs, this wil be on
the outside of each leg.


ADJUSTABLE LEG FLARED LEG
ADJUSTABLE LEG
FLARED LEG
NOTE: If attaching an optional drawer, you may want to leave the
bench in the upside-down position.
NOTE: When using a plastic laminate top or compressed
wood top, no wood screws are necessary where there are
no pre-drilled pilot holes.
NOTE: When assembing a 96” workbench, the third leg
should be mounted in the center of the top to reinforce the
tops stability and allow for the load capacity.

1. Remove the drawer (Ref. No. 5) from the drawer housing
(Ref. No. 6).
2. Place the drawer in its desired position. This can be anywhere
on the bench, but it is most common to mount the drawer
the drawer either to the far left of the far right of the work
bench, along the front of the bench top.
1. If you are installing the optional side and back rails, and
are also installing an optional riser, the riser must be in
position rst. NOTE: The riser and rails share some of
the same bolts and nuts. To avoid having to re-do
parts of the installation, please refer to the riser
instructions as you install the side and back rails.
1. Place the shelf (Ref. No. 11)
on the brace
of each
leg. Attach
with three
1/4”-20 x
5/8” bolts
and nuts
on each
end of the
shelf shown.

OPTIONAL ACCESSORIES
Optional Workbench Drawer Optional Lower Shelf
4. With the workbench upright, slide the drawer back into the
drawer housing.
Optional Riser or Electronic Riser
Optional Side and Back Rails
For assembly and installation of a riser or electronic riser,
please refer to the instructions which came with the riser kit.
2. Attach the back rail (Ref. No. 12) by holding it against
the bench with the ange tight
against the bottom of the
workbench top.
Using a
1/8” drill
bit, drill
pilot holes
into the
bench top
through the
existing holes in the
back rail, drilling no deeper than 1/2” into the top.
NOTE: For assembly and installation of a cam lock or padlock hasp,
please refer to the instructions which came with the drawer kit.







3. Attach one side rail (Ref. No. 13) by slipping it between the
ange of the back rail and the bench top. Secure with two
1/4”-20 x 5/8” bolt and nuts. With the side rail now held in
place by the bolts, use a 1/8” drill bit to drill four pilot holes
into the bench top through the
existing holes in the side rail.
Attach with four #14 x 3/4”
slotted wood screws.
Repeat this procedure to
attach the second side rail.
NOTE: Make sure you have
allowed space on both ends
of the bench for the side rails
to slip underneath the back
rail and attach with eight #14
x ¾” slotted wood screws.
3. Using the holes in the
drawer housing as guide,
drill four pilot holes into
the bench using a 1/8”
drill bit and securing no
deeper than 1/2”. Secure
with four #14 x 3/4”
slotted wood screws.

REPLACEMENT PARTSREPLACEMENT PARTS
..
REF. NO. DESCRIPTIONREF. NO. DESCRIPTION
PART NUMBERSPART NUMBERS
60”w x 30”d 60”w x 36”d 72”w x 30”d 72”w x 36”d60”w x 30”d 60”w x 36”d 72”w x 30”d 72”w x 36”d
QTY.QTY.
1 Hardwood Bench Top (with Stringer) OR
Plastic Laminate Top (with Stringer) NOT SHOWN
Compressed Wood Top (with Stinger) NOT SHOWN
2 Stringer (included with bench top)
3 Flared Workbench Leg (pair) OR
Adjustable Workbench Leg (pair)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
16
8
8
8
MT-3060
PT-3060
CT-3060
WBS-60
L-3230
AL-3230
WBD-1
976CDW
976CDH
976PH
976T
WBDD-12
CL-1
S-60
189BS
189SS
WBRS-2
WBRS-60
EWRS-60
MT-3660
PT-3660
CT-3660
WBS-60
L-3236
AL-3236
WBD-1
976CDW
976CDH
976PH
976T
WBDD-12
CL-1
S-60
404SS
189BS
WBRS-2
WBRS-60
EWRS-60
MT-3072
PT-3072
CT-3072
WBS-72
L-3230
AL-3230
WBD-1
976CDW
976CDH
976PH
976T
WBDD-12
CL-1
S-72
189SS
404BS
WBRS-2
WBRS-72
EWRS-72
4 Optional Drawer (complete unit)
5 *Drawer
6 *Drawer Housing
7 *Padlock Hasp
8 *Tray
9 *Divider
10 *Optional Cam Lock
11 Optional Lower Shelf
12 Optional Back Rail
13 Optional Side Rail
14 Optional Riser Support
15 Optional Riser Shelf
16 Optional Electronic Riser Shelf
17 #14 x 3/4” Hex Head Slotted Wood Screw
18 1/4”-20 x 5/8” Bolt
19 1/4”-20 Nut
20 1/4” Lockwasher
MT-3672
PT-3672
CT-3672
WBS-72
L-3230
AL-3236
WBD-1
976CDW
976CDH
976PH
976T
WBDD-12
CL-1
S-72
404SS
404BS
WBRS-2
WBRS-72
EWRS-72
*Included in Ref. No. 5, optional drawer (Part No. WBD 1). **Available Locally
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
Optional Electronic RiserOptional Electronic Riser
Shelf (Ref No. 16)Shelf (Ref No. 16)
Hardwood Bench TopHardwood Bench Top
(Ref No. 1)(Ref No. 1)
StringerStringer
(Ref No. 2)(Ref No. 2)
Flared Workbench LegFlared Workbench Leg
(Ref No. 3)(Ref No. 3)
AdjustableAdjustable
WorkbenchWorkbench
LegLeg
(Ref No. 3)(Ref No. 3)
Optional drawerOptional drawer
(Ref No. 4)(Ref No. 4)
Optional Lower ShelfOptional Lower Shelf
(Ref No. 11)(Ref No. 11)
Optional Side RailOptional Side Rail
(Ref No. 13)(Ref No. 13)
Optional Back RailOptional Back Rail
(Ref No. 12)(Ref No. 12)
Optional Riser SupportOptional Riser Support
(Ref No. 14)(Ref No. 14)
Optional Riser ShelfOptional Riser Shelf
(Ref No. 15)(Ref No. 15)
1/4”-20 x 5/8” Bolt
(Ref No. 18)(Ref No. 18)
1/4”-20 Nut
(Ref No. 19)(Ref No. 19)
1/4” Lockwasher
(Ref No. 20)(Ref No. 20)









TrayTray
(Ref No. 8)(Ref No. 8)

DrawerDrawer
(Ref No. 5)(Ref No. 5)
Drawer HousingDrawer Housing
(Ref No. 6)(Ref No. 6)


Padlock HaspPadlock Hasp
(Ref No. 7)(Ref No. 7)


Optional Cam LockOptional Cam Lock
(Ref No. 10)(Ref No. 10)
DividerDivider
(Ref No. 9)(Ref No. 9)

#14 x#14 x 3/4” Wood Screw
(Ref No. 17)(Ref No. 17)
NOTE: Additional hardware may be included for replacement purposes.NOTE: Additional hardware may be included for replacement purposes.
Tennsco makes every effort to ensure that all units ship complete with all parts and arrive undamaged.Tennsco makes every effort to ensure that all units ship complete with all parts and arrive undamaged.
However, should your unit contain missing or damaged parts, please contact your purchase location.However, should your unit contain missing or damaged parts, please contact your purchase location.
49B22349B223