Toro Reelmaster 33452 User manual

FormNo.3434-988RevA
5To7ConversionKit
Reelmaster®TransportFrame
ModelNo.33452—SerialNo.400000000andUp
Operator'sManual
Introduction
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productinformation.
g322493
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Setup
1
PreparingtheMachine
NoPartsRequired
ParkingtheMachine
1.Parkthereelframeonalevelsurfaceandlower
thecuttingunitstotheground.
2.Engagetheparkingbrake,shutofftheengine,
removethekey,andwaitforallmovingparts
tostop.
3.Chockthewheelsofthereelframetoensure
thatthemachinedoesnotmove.
DisconnectingtheHydraulic
Hoses
HydraulicSystemSafety
•Seekimmediatemedicalattentionifuidisinjected
intoskin.Injecteduidmustbesurgicallyremoved
withinafewhoursbyadoctor.
•Ensurethatallhydraulic-uidhosesandlinesare
ingoodconditionandallhydraulicconnections
andttingsaretightbeforeapplyingpressureto
thehydraulicsystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressurehydraulic
uid.
•Usecardboardorpapertondhydraulicleaks.
•Safelyrelieveallpressureinthehydraulicsystem
beforeperforminganyworkonthehydraulic
system.
1.Atthetransportframecontrolconsole,movethe
3controlleversupanddowntorelievehydraulic
pressurebetweenthetransportframeandthe
towvehicle(Figure2).
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3434-988*A

g321863
Figure2
2.Disconnectthe2hydraulichosesfromthetow
vehicle(Figure3).
g321862
Figure3
1.Hydraulichoses2.Hydrauliccouplers
3.Installthedustcapsoverthehydrauliccouplers
(Figure3).
2
InstallingtheFittingstothe
ControlValves
Partsneededforthisprocedure:
2Short90°tting
2Tall90°tting
Procedure
1.
Removethesocket-headplugsfromthe
cutting-unit6andthecutting-unit7control
valves(Figure4).
g321919
Figure4
1.Controlvalve(cutting-unit
7)
3.Controlvalve(cutting-unit
6)
2.Socket-headplugs
2.LubricatetheO-ringsofthe490°hydraulic
ttingswithcleanhydraulicuid.
3.Assembletheshort90°ttingsintotheretract
portsofthecutting-unit6andthecutting-unit7
controlvalves(Figure5).
2

g321918
Figure5
1.Tall90°tting3.Retractport
2.Short90°tting4.Extendport
4.Assemblethetall90°ttingsintotheextend
portsofthecutting-unit6andthecutting-unit7
controlvalves(Figure5).
5.Alignthe90°ttingsasshowninFigure6,and
tightenthejamnuts.
g321917
Figure6
1.Short90°tting2.Tall90°tting
3
InstallingtheLiftCylinders
Partsneededforthisprocedure:
490°tting(3/8inch—tapered-pipethread)
2Liftcylinder
2Cylinderrest
4Capscrew(1/2x1-1/2inches)
4Taperedwasher
4Flangelocknuts(1/2inch)
4Spacertube
4Cotterpin(3/16x1-3/4inches)
2Lift-armstop
PreparingtheCylinders
Installersuppliedmaterial:#2Permatex™gasket
sealant
1.ApplyacoatofNo.2Permatexgasketsealant
tothethreadsofthe490°ttingswith3/8inch
tapered-pipethreads.
2.Assemblethe90°ttingsintotheextendand
retractportsoftheliftcylinders(Figure7).
g322284
Figure7
preparingtheliftcylinders
1.Liftcylinder(cutting-unit
position7)
3.90°tting(3/8
inch—tapered-pipe
thread)
2.Liftcylinder(cutting-unit
position6)
3.Tightenthe90°ttingsata45°angeltothebody
ofthecylindersasshowninFigure7.
3

4.Useapieceoftapetomarktheliftcylinders6
and7.
InstallingtheCylinderRest
1.Aligntheholesinthecylinderrestwiththe12.7
mm(1/2inch)–diameterholesinthebottomof
thecrosschannels(Figure8)
g322311
Figure8
1.Taperedwasher4.Flangelocknuts(1/2inch)
2.Capscrew(1/2x1-1/2
inches)
5.Cylinderrest
3.Crosschannel
2.Securethecylinderresttothecrosschannels
(Figure8)withthe2capscrews(1/2x1-1/2
inches),2taperedwashers,and2ange
locknuts(1/2inch).
3.Repeatsteps1and2fortheothercylinderrest
attheothersideofthemachine.
AssemblingtheLiftCylindersto
theMachine
1.Aligntheholesinthe2spacertubesandthe
holesintheangesofthecutting-unit6lift
cylinderwiththe25mm(1inch)-diameterholes
inthetopofcrosschannels(Figure9).
g322309
Figure9
1.Spacertube3.Crosschannels
2.Cylinderbody
2.Assembletheshaft—25x305mm(1x12
inches)throughthespacertubesandthe
cylinder-bodyanges(Figure10).
g322310
Figure10
1.Cotterpins(3/16x1-3/4
inches)
2.Shaft—25x305mm(1x
12inches)
3.Securetheshafttothecrosschannels(Figure
10)with2cotterpins(3/16x1-3/4inches).
4.Repeatsteps1through3forthecutting-unit7
liftcylinderattheothersideofthemachine.
4

InstallingtheLift-ArmStop
1.Aligntheholesinthelift-armstopwiththe12.7
mm(1/2inch)–diameterholesinthetopofthe
crosschannelsasshowninFigure11.
g322332
Figure11
1.Capscrew(1/2x1-1/2
inches)
4.Flangelocknuts(1/2inch)
2.Lift-armstop5.Taperedwasher
3.Crosschannel
2.Securethelift-armstoptothecrosschannels
(Figure11)withthe2capscrews(1/2x1-1/2
inches),2taperedwashers,and2ange
locknuts(1/2inch).
3.Repeatsteps1and2forthelift-armstopatthe
othersideofthemachine.
4
PreparingtheLiftArms
Partsneededforthisprocedure:
2Link
2Shaft—25x102mm(1x4inches)
4Washer(3/8x1-5/8inches)
4Lockwasher(3/8inch)
4Capscrew(3/8x1inch)
Procedure
1.Aligntheholesinthelinkwiththeholeinthe
bushinghousingoftheliftarmasshownin
Figure12.
g322276
Figure12
1.Link4.Lockwasher(3/8inch)
2.Bushinghousing(liftarm)5.Washer(3/8x1-5/8
inches)
3.Capscrew(3/8x1inch)6.Shaft—25x102mm(1x
4inches)
2.Assembletheshaft—25x102mm(1x4inches)
throughtheholesinthelinkandthebushing
housing(Figure12).
3.Securetheshafttothelinkwith(Figure12)2
capscrews(3/8x1inch),2lockwashers(3/8
inch),and2washers(3/8x1-5/8inches).
4.Repeatsteps1through3fortheotherliftarm
andlink.
5

5
InstallingtheLiftArmsand
DrawBars
Partsneededforthisprocedure:
2Locknut(3/4inch)
2Lift-bailpin
2Capscrew(5/16x3/4inch)
4Washer(1-1/8x2inches)
2Shaft—25x102mm(1x4inches)
4Capscrew(3/8x1inch)
4Lockwasher(3/8inch)
4Washer(3/8x1-5/8inches)
2Drawbar
2Capscrew(1/2x4inches)
2Locknut(1/2inch)
AssemblingtheLiftArmtothe
Machine
1.Aligntheholeinthelift-armtubewiththeholes
inthearmbracketsofthecrosschannels(Figure
13).
g322274
Figure13
1.Locknut(3/4inch)4.Armbracket(cross
channel)
2.Lift-armtube5.Capscrew(5/16x3/4inch)
3.Lift-bailpin
2.Looselyassembletheliftarmtothecross
channelswith(Figure13)thelift-bailpinandthe
locknut(3/4inch).
3.Aligntheholeinthetabofthelift-bailpinwith
thethreadedholeinthearmbracket(Figure
13),andsecurethepintothebracketwitha
capscrew(5/16x3/4inch).
4.Torquethelocknut(3/4inch)to91to113N∙m
(67to83ft-lb).
5.Repeatsteps1through4fortheliftarmatthe
othersideofthemachine.
AssemblingtheLiftCylinderto
theLiftArm
1.Aligntheholesinthelink,washers(1-1/8x2
inches),andthettingofthelift-cylinderrod
(Figure14).
6

g322275
Figure14
1.Link5.Washer(3/8x1-5/8
inches)
2.Washer(1-1/8x2inches)6.Lockwasher(3/8inch)
3.Lift-cylinderrod7.Capscrew(3/8x1inch)
4.Shaft—25x102mm(1x
4inches)
2.Assembletheshaft—25x102mm(1x4
inches)throughtheholesinthelinkwashers,
cylinder-rodtting(Figure14).
3.Securetheshafttothelinkwith(Figure14)2
capscrews(3/8x1inch),2lockwashers(3/8
inch),and2washers(3/8x1-5/8inches).
4.Repeatsteps1through3fortheliftarmatthe
othersideofthemachine.
InstallingtheDrawbar
1.Aligntheholesinthedrawbarwiththeholeson
thepivothousingoftheliftbail(Figure15).
Note:Wheninstallingthedrawbar,theoffset
holeinthedrawbarshouldbepositionedup
andtheliftbailstopshouldbeonthetopofthe
drawbar
g322281
Figure15
1.Pivothousing(liftbail)3.Drawbar
2.Capscrew(1/2x4inches)4.Locknut(1/2inch)
2.Assemblethedrawbartotheliftbail(Figure15)
withacapscrew(1/2x4inches),andlocknut
(1/2inch)
3.Tightenthelocknut.
Note:Ensurethatthedrawbarcanfreelypivot.
4.Lubricatethe3greasettingsfortheliftarmand
pivothousing(Figure16).
g322435
Figure16
5.Repeatsteps1through4forthedrawbaratthe
othersideofthemachine.
7

6
AdjustingtheTransport
PositionforCuttingUnits6
and7
MachinesTransportedonPublic
Roads
NoPartsRequired
Procedure
Important:Ifthetransportframeistransported
onapublicroad,theoverallwidthoftheframe
andthemowersmaynotexceed2.4m(8ft).
Adjustthemountingpositionoftheclevisontheend
oftheliftcylindersandthemountingpositionofthe
armstopstothedesiredwidthshowninFigure17.
g012721
Figure17
1.48to51inches(122to
130cm)
2.24-3/4±1-1/2inches(63
±4cm)
7
InstallingtheHydraulic
Hoses
Partsneededforthisprocedure:
2Hose(long)
2Hose(short)
Procedure
1.Installthelonghosebetweentheshort90°tting
inthecontrolvalveandthe90°ttinginthe
retractportoftheliftcylinder(
g322378
Figure18
1.Hose(short)4.90°tting(retractport—lift
cylinder)
2.90°tting(extendport—lift
cylinder)
5.Short90°tting(control
valve)
3.Hose(long)6.Long90°tting(control
valve)
2.Installtheshorthosebetweenthelong90°tting
inthecontrolvalveandthe90°ttinginthe
retractportoftheliftcylinder(Figure18).
8

3.Repeatsteps1and2forthehosesoftheother
liftcylinder.
8
AssemblingtheTransport
StraptotheMachine
Partsneededforthisprocedure:
1Transportstrap
2Hairpin
Procedure
1.Removethe2hairpinsthatsecurethetransport
strapforthecutting-unit4andthecutting-unit
5liftarms(Figure19).
g322288
Figure19
1.Hairpin2.Transportstrap(5to7
conversionkit)
2.Assemblethetransportstrapofthe5to7
conversionkitontothepinsofthecenterframe
channel(Figure19).
3.Insertthe2hairpinsthatyouremovedin1and
the2hairpinsfromthe5to7conversionkitinto
thestuds(Figure19).
9
AssemblingtheControl
LevertotheControlValve
Partsneededforthisprocedure:
2Controllever
2Clevispin
6Cotterpin
2Linkplate
2Linkplate
Procedure
1.Aligntheholeinthecontrolleverwiththeholes
intheforkofthecontrolvalveforcutting-unit6
(Figure20).
g322270
Figure20
1.Cotterpin3.Fork(controlvalve)
2.Controllever4.Clevispin
2.Assemblethelevertotheforkwiththeclevispin
andcotterpin(Figure20).
3.Assemblethelinkthroughtheholesinthe
mountingtabofthecontrolvalveandthecontrol
lever(Figure21).
9

g322277
Figure21
1.Mountingtab(control
valve)
4.Link
2.Linkplate5.Cotterpin
3.Controllever
4.Securethelinktothevalveandleverwiththe
linkplateand2cotterpins(Figure21).
5.Repeatsteps1through4forthecontrolvalveof
cutting-unit7.
10
PreparingtheControlRods
Partsneededforthisprocedure:
2Nut(7/16inch)
2Control-rodlink
2Control-rodtube
Procedure
1.Assemblethenut(7/16inch)ontothecontrol-rod
link(Figure22).
g322272
Figure22
1.Control-rodtube3.Control-rodlink
2.Nut(7/16inch)
2.Assemblethelinkandnuttothecontrol-rod
tube(Figure22).
Note:Donottightenthenut.
3.Repeatsteps1and2fortheotherlinkandtube.
11
InstallingtheLeverBlocks
Partsneededforthisprocedure:
2Lever
2Leverblock
RemovingtheControl-Console
Cover
1.Removethe3knobsfromtheleversofthe
controlconsole(Figure23).
g322285
Figure23
1.Knob4.Flange-headscrew
2.Lever5.Controlconsole
3.Cover
2.Removethe4ange-headscrewsthatsecure
thecovertothecontrolconsole,andremovethe
cover(Figure23).
10