Toro Reelmaster 33452 User manual

FormNo.3434-988RevA
5To7ConversionKit
Reelmaster®TransportFrame
ModelNo.33452—SerialNo.400000000andUp
Operator'sManual
Introduction
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g322493
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Setup
1
PreparingtheMachine
NoPartsRequired
ParkingtheMachine
1.Parkthereelframeonalevelsurfaceandlower
thecuttingunitstotheground.
2.Engagetheparkingbrake,shutofftheengine,
removethekey,andwaitforallmovingparts
tostop.
3.Chockthewheelsofthereelframetoensure
thatthemachinedoesnotmove.
DisconnectingtheHydraulic
Hoses
HydraulicSystemSafety
•Seekimmediatemedicalattentionifuidisinjected
intoskin.Injecteduidmustbesurgicallyremoved
withinafewhoursbyadoctor.
•Ensurethatallhydraulic-uidhosesandlinesare
ingoodconditionandallhydraulicconnections
andttingsaretightbeforeapplyingpressureto
thehydraulicsystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressurehydraulic
uid.
•Usecardboardorpapertondhydraulicleaks.
•Safelyrelieveallpressureinthehydraulicsystem
beforeperforminganyworkonthehydraulic
system.
1.Atthetransportframecontrolconsole,movethe
3controlleversupanddowntorelievehydraulic
pressurebetweenthetransportframeandthe
towvehicle(Figure2).
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3434-988*A

g321863
Figure2
2.Disconnectthe2hydraulichosesfromthetow
vehicle(Figure3).
g321862
Figure3
1.Hydraulichoses2.Hydrauliccouplers
3.Installthedustcapsoverthehydrauliccouplers
(Figure3).
2
InstallingtheFittingstothe
ControlValves
Partsneededforthisprocedure:
2Short90°tting
2Tall90°tting
Procedure
1.
Removethesocket-headplugsfromthe
cutting-unit6andthecutting-unit7control
valves(Figure4).
g321919
Figure4
1.Controlvalve(cutting-unit
7)
3.Controlvalve(cutting-unit
6)
2.Socket-headplugs
2.LubricatetheO-ringsofthe490°hydraulic
ttingswithcleanhydraulicuid.
3.Assembletheshort90°ttingsintotheretract
portsofthecutting-unit6andthecutting-unit7
controlvalves(Figure5).
2

g321918
Figure5
1.Tall90°tting3.Retractport
2.Short90°tting4.Extendport
4.Assemblethetall90°ttingsintotheextend
portsofthecutting-unit6andthecutting-unit7
controlvalves(Figure5).
5.Alignthe90°ttingsasshowninFigure6,and
tightenthejamnuts.
g321917
Figure6
1.Short90°tting2.Tall90°tting
3
InstallingtheLiftCylinders
Partsneededforthisprocedure:
490°tting(3/8inch—tapered-pipethread)
2Liftcylinder
2Cylinderrest
4Capscrew(1/2x1-1/2inches)
4Taperedwasher
4Flangelocknuts(1/2inch)
4Spacertube
4Cotterpin(3/16x1-3/4inches)
2Lift-armstop
PreparingtheCylinders
Installersuppliedmaterial:#2Permatex™gasket
sealant
1.ApplyacoatofNo.2Permatexgasketsealant
tothethreadsofthe490°ttingswith3/8inch
tapered-pipethreads.
2.Assemblethe90°ttingsintotheextendand
retractportsoftheliftcylinders(Figure7).
g322284
Figure7
preparingtheliftcylinders
1.Liftcylinder(cutting-unit
position7)
3.90°tting(3/8
inch—tapered-pipe
thread)
2.Liftcylinder(cutting-unit
position6)
3.Tightenthe90°ttingsata45°angeltothebody
ofthecylindersasshowninFigure7.
3

4.Useapieceoftapetomarktheliftcylinders6
and7.
InstallingtheCylinderRest
1.Aligntheholesinthecylinderrestwiththe12.7
mm(1/2inch)–diameterholesinthebottomof
thecrosschannels(Figure8)
g322311
Figure8
1.Taperedwasher4.Flangelocknuts(1/2inch)
2.Capscrew(1/2x1-1/2
inches)
5.Cylinderrest
3.Crosschannel
2.Securethecylinderresttothecrosschannels
(Figure8)withthe2capscrews(1/2x1-1/2
inches),2taperedwashers,and2ange
locknuts(1/2inch).
3.Repeatsteps1and2fortheothercylinderrest
attheothersideofthemachine.
AssemblingtheLiftCylindersto
theMachine
1.Aligntheholesinthe2spacertubesandthe
holesintheangesofthecutting-unit6lift
cylinderwiththe25mm(1inch)-diameterholes
inthetopofcrosschannels(Figure9).
g322309
Figure9
1.Spacertube3.Crosschannels
2.Cylinderbody
2.Assembletheshaft—25x305mm(1x12
inches)throughthespacertubesandthe
cylinder-bodyanges(Figure10).
g322310
Figure10
1.Cotterpins(3/16x1-3/4
inches)
2.Shaft—25x305mm(1x
12inches)
3.Securetheshafttothecrosschannels(Figure
10)with2cotterpins(3/16x1-3/4inches).
4.Repeatsteps1through3forthecutting-unit7
liftcylinderattheothersideofthemachine.
4

InstallingtheLift-ArmStop
1.Aligntheholesinthelift-armstopwiththe12.7
mm(1/2inch)–diameterholesinthetopofthe
crosschannelsasshowninFigure11.
g322332
Figure11
1.Capscrew(1/2x1-1/2
inches)
4.Flangelocknuts(1/2inch)
2.Lift-armstop5.Taperedwasher
3.Crosschannel
2.Securethelift-armstoptothecrosschannels
(Figure11)withthe2capscrews(1/2x1-1/2
inches),2taperedwashers,and2ange
locknuts(1/2inch).
3.Repeatsteps1and2forthelift-armstopatthe
othersideofthemachine.
4
PreparingtheLiftArms
Partsneededforthisprocedure:
2Link
2Shaft—25x102mm(1x4inches)
4Washer(3/8x1-5/8inches)
4Lockwasher(3/8inch)
4Capscrew(3/8x1inch)
Procedure
1.Aligntheholesinthelinkwiththeholeinthe
bushinghousingoftheliftarmasshownin
Figure12.
g322276
Figure12
1.Link4.Lockwasher(3/8inch)
2.Bushinghousing(liftarm)5.Washer(3/8x1-5/8
inches)
3.Capscrew(3/8x1inch)6.Shaft—25x102mm(1x
4inches)
2.Assembletheshaft—25x102mm(1x4inches)
throughtheholesinthelinkandthebushing
housing(Figure12).
3.Securetheshafttothelinkwith(Figure12)2
capscrews(3/8x1inch),2lockwashers(3/8
inch),and2washers(3/8x1-5/8inches).
4.Repeatsteps1through3fortheotherliftarm
andlink.
5

5
InstallingtheLiftArmsand
DrawBars
Partsneededforthisprocedure:
2Locknut(3/4inch)
2Lift-bailpin
2Capscrew(5/16x3/4inch)
4Washer(1-1/8x2inches)
2Shaft—25x102mm(1x4inches)
4Capscrew(3/8x1inch)
4Lockwasher(3/8inch)
4Washer(3/8x1-5/8inches)
2Drawbar
2Capscrew(1/2x4inches)
2Locknut(1/2inch)
AssemblingtheLiftArmtothe
Machine
1.Aligntheholeinthelift-armtubewiththeholes
inthearmbracketsofthecrosschannels(Figure
13).
g322274
Figure13
1.Locknut(3/4inch)4.Armbracket(cross
channel)
2.Lift-armtube5.Capscrew(5/16x3/4inch)
3.Lift-bailpin
2.Looselyassembletheliftarmtothecross
channelswith(Figure13)thelift-bailpinandthe
locknut(3/4inch).
3.Aligntheholeinthetabofthelift-bailpinwith
thethreadedholeinthearmbracket(Figure
13),andsecurethepintothebracketwitha
capscrew(5/16x3/4inch).
4.Torquethelocknut(3/4inch)to91to113N∙m
(67to83ft-lb).
5.Repeatsteps1through4fortheliftarmatthe
othersideofthemachine.
AssemblingtheLiftCylinderto
theLiftArm
1.Aligntheholesinthelink,washers(1-1/8x2
inches),andthettingofthelift-cylinderrod
(Figure14).
6

g322275
Figure14
1.Link5.Washer(3/8x1-5/8
inches)
2.Washer(1-1/8x2inches)6.Lockwasher(3/8inch)
3.Lift-cylinderrod7.Capscrew(3/8x1inch)
4.Shaft—25x102mm(1x
4inches)
2.Assembletheshaft—25x102mm(1x4
inches)throughtheholesinthelinkwashers,
cylinder-rodtting(Figure14).
3.Securetheshafttothelinkwith(Figure14)2
capscrews(3/8x1inch),2lockwashers(3/8
inch),and2washers(3/8x1-5/8inches).
4.Repeatsteps1through3fortheliftarmatthe
othersideofthemachine.
InstallingtheDrawbar
1.Aligntheholesinthedrawbarwiththeholeson
thepivothousingoftheliftbail(Figure15).
Note:Wheninstallingthedrawbar,theoffset
holeinthedrawbarshouldbepositionedup
andtheliftbailstopshouldbeonthetopofthe
drawbar
g322281
Figure15
1.Pivothousing(liftbail)3.Drawbar
2.Capscrew(1/2x4inches)4.Locknut(1/2inch)
2.Assemblethedrawbartotheliftbail(Figure15)
withacapscrew(1/2x4inches),andlocknut
(1/2inch)
3.Tightenthelocknut.
Note:Ensurethatthedrawbarcanfreelypivot.
4.Lubricatethe3greasettingsfortheliftarmand
pivothousing(Figure16).
g322435
Figure16
5.Repeatsteps1through4forthedrawbaratthe
othersideofthemachine.
7

6
AdjustingtheTransport
PositionforCuttingUnits6
and7
MachinesTransportedonPublic
Roads
NoPartsRequired
Procedure
Important:Ifthetransportframeistransported
onapublicroad,theoverallwidthoftheframe
andthemowersmaynotexceed2.4m(8ft).
Adjustthemountingpositionoftheclevisontheend
oftheliftcylindersandthemountingpositionofthe
armstopstothedesiredwidthshowninFigure17.
g012721
Figure17
1.48to51inches(122to
130cm)
2.24-3/4±1-1/2inches(63
±4cm)
7
InstallingtheHydraulic
Hoses
Partsneededforthisprocedure:
2Hose(long)
2Hose(short)
Procedure
1.Installthelonghosebetweentheshort90°tting
inthecontrolvalveandthe90°ttinginthe
retractportoftheliftcylinder(
g322378
Figure18
1.Hose(short)4.90°tting(retractport—lift
cylinder)
2.90°tting(extendport—lift
cylinder)
5.Short90°tting(control
valve)
3.Hose(long)6.Long90°tting(control
valve)
2.Installtheshorthosebetweenthelong90°tting
inthecontrolvalveandthe90°ttinginthe
retractportoftheliftcylinder(Figure18).
8

3.Repeatsteps1and2forthehosesoftheother
liftcylinder.
8
AssemblingtheTransport
StraptotheMachine
Partsneededforthisprocedure:
1Transportstrap
2Hairpin
Procedure
1.Removethe2hairpinsthatsecurethetransport
strapforthecutting-unit4andthecutting-unit
5liftarms(Figure19).
g322288
Figure19
1.Hairpin2.Transportstrap(5to7
conversionkit)
2.Assemblethetransportstrapofthe5to7
conversionkitontothepinsofthecenterframe
channel(Figure19).
3.Insertthe2hairpinsthatyouremovedin1and
the2hairpinsfromthe5to7conversionkitinto
thestuds(Figure19).
9
AssemblingtheControl
LevertotheControlValve
Partsneededforthisprocedure:
2Controllever
2Clevispin
6Cotterpin
2Linkplate
2Linkplate
Procedure
1.Aligntheholeinthecontrolleverwiththeholes
intheforkofthecontrolvalveforcutting-unit6
(Figure20).
g322270
Figure20
1.Cotterpin3.Fork(controlvalve)
2.Controllever4.Clevispin
2.Assemblethelevertotheforkwiththeclevispin
andcotterpin(Figure20).
3.Assemblethelinkthroughtheholesinthe
mountingtabofthecontrolvalveandthecontrol
lever(Figure21).
9

g322277
Figure21
1.Mountingtab(control
valve)
4.Link
2.Linkplate5.Cotterpin
3.Controllever
4.Securethelinktothevalveandleverwiththe
linkplateand2cotterpins(Figure21).
5.Repeatsteps1through4forthecontrolvalveof
cutting-unit7.
10
PreparingtheControlRods
Partsneededforthisprocedure:
2Nut(7/16inch)
2Control-rodlink
2Control-rodtube
Procedure
1.Assemblethenut(7/16inch)ontothecontrol-rod
link(Figure22).
g322272
Figure22
1.Control-rodtube3.Control-rodlink
2.Nut(7/16inch)
2.Assemblethelinkandnuttothecontrol-rod
tube(Figure22).
Note:Donottightenthenut.
3.Repeatsteps1and2fortheotherlinkandtube.
11
InstallingtheLeverBlocks
Partsneededforthisprocedure:
2Lever
2Leverblock
RemovingtheControl-Console
Cover
1.Removethe3knobsfromtheleversofthe
controlconsole(Figure23).
g322285
Figure23
1.Knob4.Flange-headscrew
2.Lever5.Controlconsole
3.Cover
2.Removethe4ange-headscrewsthatsecure
thecovertothecontrolconsole,andremovethe
cover(Figure23).
10

InstallingtheLeverBlocksand
Levers
1.Removethelocknutthatsecuresthepivotpinto
thecontrolconsole,andremovethepin(Figure
24).
g322286
Figure24
1.Pivotpin3.Locknut
2.Controlconsole
2.Assemblealeverintoaleverblock(Figure25).
g322273
Figure25
1.Leverblock3.Lever
2.Pivotpin4.Control-linkbracket
(leftmost)
3.Aligntheholeintheleverblockwiththeholesin
theleftmostcontrol-linkbracket(Figure25).
4.Insertthepivotpinthroughtheholesinthe4the
control-linkbracketsandleverblocks.
5.Repeatsteps2through4fortheleverandlever
blockfortherightmostcontrol-linkbracket.
6.Insertthepivotpinthroughtheholesinthe
rightmostcontrol-linkbracket,leverblocks,and
thecontrolconsole(Figure26).
g322283
Figure26
1.Leverblock4.Pivotpin
2.Control-linkbracket
(rightmost)
5.Locknut
3.Controlconsole
7.Securethepivotpintotheconsolewiththe
locknut(Figure26).
12
InstallingtheControlRods
Partsneededforthisprocedure:
2Clevispin
4Cotterpin
AssemblingtheControlRodtothe
Machine
1.Atthecontrolconsole,aligntheholesinthefork
ofthecontrolrodwiththeholeintheleverblock
(Figure27).
11

g322271
Figure27
1.Clevispin3.Cotterpin
2.Leverblock4.Controlrod
2.Securetherodtotheblockwithaclevispinand
cotterpin(Figure27).
3.Atthecontrolvalve,assemblethecontrol-rod
linkontotheclevispinthatispressedintothe
controllever(Figure28).
Note:Donotinstallthecotterpin.
g322280
Figure28
1.Clevispin(controllever)2.Control-rodlink
4.Comparethealignmentoftheleverforthe
controlrodthatyouareinstallingwiththelevers
forcutting-unit4,cutting-unit1,2,and3,and
cutting-unit5(Figure29).
g322279
Figure29
1.Control-rodtube3.Control-rodlink
2.Nut(7/16inch)
5.Iftheleverforthecontrolrodisnotalignedwith
therestofthelevers,separatethecontrol-rod
linkfromthecontrolleverclevispin,rotatethe
control-rodlinktoalignthelever(Figure29),
andassemblethecontrol-rodlinktothecontrol
leverclevispin(Figure28).
6.Repeatsteps1through5fortheothercontrol
rod.
InstallingtheControl-Console
Cover
1.Alignthecoveroverthelevers(Figure30).
g322282
Figure30
1.Knob4.Flange-headscrew
2.Lever5.Controlconsole
3.Cover
2.Aligntheholesinthecoverwiththeholeinthe
weldnutsofthecontrolconsole.
3.Securethecovertotheconsole(Figure30)with
the4ange-headscrewsthatyouremovedin
RemovingtheControl-ConsoleCover(page10).
4.Threadthe3knobsthatyouremovedin
RemovingtheControl-ConsoleCover(page10)
andthe2knobsfromthe5to7conversionkit
ontothelevers(Figure30).
5.Checkthecontrolleversbymovingthemto
theraiseandlowerpositions.Ensurethatall
12

leversmovefreely.Readjustcontrol-rodlinkif
necessary.
g322278
Figure31
checkingthelevertravelandalignment
1.Knob(lowerposition)2.Knob(raiseposition)
6.Atthecontrolvalve,securethecontrol-rodlink
tothecontrolleverwithacotterpin(Figure32).
g322436
Figure32
1.Clevispin(controllever)2.Cotterpin
7.Tightenthenut(7/16inch)onthecontrolrod
andlink;referto(Figure33).
g323859
Figure33
1.Control-rodtube3.Control-rodlink
2.Nut(7/16inch)
8.Repeatsteps6and7fortheothersideofthe
machine.
13
InstallingtheReelmaster
CuttingUnits
NoPartsRequired
Procedure
1.Aligntheholesinthedrawbarwiththeholesin
thebracketsonthecross-tubesofthecutting
units.
2.Secureeachside(Figure34)withabolt(1/2x
3-1/2inch),spacertube,andlocknut(1/2inch).
Important:Positiontheheadofthebolt
inboard.
g012725
Figure34
1.Bolt,spacertube,and
locknut
2.Mountingbracket
Note:IfyouareinstallingSpartanmowersto
thetransportframe,usedrawbarclampPart
No.5-1090.Mountingfastenersareneeded
tomountthedrawbartothefrontofthemower
crosstube.ContactyourlocalauthorizedT oro
distributorforassistance.
3.Ifyouinstalled18-inchwheelsonthecutting
units,useT oroConversionKit,PartNo.51-3060
toallowthecuttingunitstoraisetothetransport
position.ContactyourlocalauthorizedT oro
distributorforassistance.
4.Securetheliftchaintotheliftarmandthecutting
unitmountingbracketwiththelongshackles,
clevispinsandcotterpins(Figure35).
13

Note:Ensurethattherearenokinksortwists
inthechain.
g012726
Figure35
1.Longshackle4.Spring
2.Clevispinandcotterpin5.S-hook
3.Outermountinghole
5.Hookthespringtothefthlinkinthechainfrom
thecuttingunit,andsecuretheotherendofthe
springtotheliftbailwiththeS-hook(Figure35).
6.Repeatsteps1through5attheothersideof
themachine.
14
ConnectingtheTransport
FrameHosestotheTow
Vehicle
NoPartsRequired
Procedure
1.Removethedustcapsfromthetransportframe
hydraulichoses.
2.Attachthehydraulichosecouplerstothetow
vehicle.
3.Starttheengine.
4.Raiseandlowerthecuttingunits.
Important:Donotoperatethetransport
frame-liftsystemanddepletethehydraulic
uidoftheofthetowvehicle;pump
cavitationmayoccur.
5.Lowerthecuttingunits,shutofftheengine,
removethekey,andwaitforallmovingparts
tostop.
6.Ifneeded,rellthehydraulicreservoirwithuid
recommendedfortowvehicle,oruseISO68or
hydraulicuidlikeMobil424.
Operation
SecuringCutting-UnitArms
forTransport
1.Fullyraiseallmowersaretothetransport
positionbeforemovingtothenextmowingarea.
2.Removethehairpinssecuringthetransport
strapstothepinsofthecenterframechannel
andremovethestraps.
3.Assemblethetransportstrapontothelift-arm
pinsandsecurethestrapswiththe2hairpins.
g322287
Figure36
1.Hairpin3.Pins(lift-arm)
2.Transportstrap
4.Repeatstep3fortheotherpairofliftarms.
14

Schematics
g012870
HydraulicSchematic(Rev.A)
15

Notes:

Notes:

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YouareresponsiblefornotifyingtheCommercialProductsDistributoror
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wearorabrasion,wornpaintedsurfaces,scratcheddecalsorwindows.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofToro.Torowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumber
ofkilowatt-hourstheycandeliverduringtheirlifetime.Operating,
recharging,andmaintenancetechniquescanextendorreducetotal
batterylife.Asthebatteriesinthisproductareconsumed,theamount
ofusefulworkbetweenchargingintervalswillslowlydecreaseuntilthe
batteryiscompletelywornout.Replacementofwornoutbatteries,
duetonormalconsumption,istheresponsibilityoftheproductowner.
Note:(Lithium-Ionbatteryonly):Refertothebatterywarrantyforadditional
information.
LifetimeCrankshaftWarranty(ProStripe02657Model
Only)
TheProstripewhichisttedwithagenuineT oroFrictionDiscand
Crank-SafeBladeBrakeClutch(integratedBladeBrakeClutch(BBC)+
FrictionDiscassembly)asoriginalequipmentandusedbytheoriginal
purchaserinaccordancewithrecommendedoperatingandmaintenance
procedures,arecoveredbyaLifetimeWarrantyagainstenginecrankshaft
bending.Machinesttedwithfrictionwashers,BladeBrakeClutch(BBC)
unitsandothersuchdevicesarenotcoveredbytheLifetimeCrankshaft
Warranty.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy
underthiswarranty.
TheToroCompanyisnotliableforindirect,incidentalorconsequential
damagesinconnectionwiththeuseoftheToroProductscoveredby
thiswarranty,includinganycostorexpenseofprovidingsubstitute
equipmentorserviceduringreasonableperiodsofmalfunctionor
non-usependingcompletionofrepairsunderthiswarranty.Except
fortheEmissionswarrantyreferencedbelow,ifapplicable,thereisno
otherexpresswarranty.Allimpliedwarrantiesofmerchantabilityand
tnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.
NoteRegardingEmissionsWarranty
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentation.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contactyourAuthorizedT oroServiceCenter.
374-0253RevH

Table of contents
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