Toro Sand Pro 2040Z User manual

FormNo.3382-548RevB
FlexToothRake
SandPro®2040ZTractionUnit
ModelNo.08716—SerialNo.314000001andUp
G024504
Registeratwww.Toro.com.
OriginalInstructions(EN)*3382-548*B

WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1illustratesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
1
G024526
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Introduction..................................................................2
Setup............................................................................3
1AdjustingtheTirePressure.....................................4
2RemovingtheShippingBoard................................4
3ConnectingtheCenterAssemblyandtheSide
Assemblies..........................................................4
4ConnectingtheDrawbartotheRake........................5
5AttachingtheBoom..............................................6
6AttachingtheCables..............................................6
7AttachingtheStop-chainAssembly.........................7
ProductOverview..........................................................8
Operation.....................................................................8
InstallingandRemovingtheWeights..........................8
InstallingtheRaketotheMachine..............................9
AdjustingthePivotStopBolts..................................10
InspectingtheRakingPatternandAdjustingthe
Lift-in-turnSystem.............................................11
AdjustingtheRakePitch.........................................11
RaisingandLoweringtheRake.................................12
RemovingtheRakefromtheMachine.......................12
RakingaSandTrap.................................................12
Troubleshooting...........................................................14
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Adjustthetirepressure.
2Nopartsrequired–Removetheshippingboardfromthe
machine.
Centerassembly1
Right-sideassembly1
Left-sideassembly1
Bolt(3/4x3-1/2inches)2
Locknut(3/4inch)2
Longspacer2
3
Cableguard2
Connectthecenterassemblyandthe
sideassemblies.
Drawbar1
Bolt(3/4x3-1/2inches)1
Locknut(3/4inch)1
4Longspacer1
Connectthedrawbartotherake.
Boomassembly1
Carriagebolt(3/8x3/4inch)2
Flangenut(3/8inch)2
5Bolt(1/4x5/8inch)1
Attachtheboom.
Cable2
Shoulderbolt4
6Flangenut(5/16inch)4
Attachthecables.
Stop-chainassembly1
U-bolt1
7Flangenut(5/16inch)2
Attachthestop-chainassembly.
MediaandAdditionalParts
DescriptionQty.Use
Bolt(5/16x2-1/2inches)2
Flangelocknut(5/16inch)2
Shackle2
Bolt(3/4x4-1/2inches)1
Locknut(3/4inch)1
Shortspacer2
Bolt(5/16x1inch)4
Flangelocknut(5/16inch)4
Installtheraketothemachine.
3

1
AdjustingtheTirePressure
NoPartsRequired
Procedure
Fortheraketoworkproperly,itisimportant
forthemachinetohavethecorrecttirepressure.
Ensurethatthetirepressureis48kPa(7psi)
(Figure3).
Togetthemostaccuratereading,checkthetirepressure
whenthetiresarecold.
Pressure:48kPa(7psi)
Figure3
2
RemovingtheShippingBoard
NoPartsRequired
Procedure
Beforeyoucaninstalltherakeonanewmachine,youmust
removetheshippingboardfromthemachine.
1.Removethenuts,bolts,andwasherssecuringthe
shippingboardtotherearofthemachine.
G023667
Figure4
2.Discardthefastenersandtheshippingboard.
3
ConnectingtheCenter
AssemblyandtheSide
Assemblies
Partsneededforthisprocedure:
1Centerassembly
1Right-sideassembly
1Left-sideassembly
2Bolt(3/4x3-1/2inches)
2Locknut(3/4inch)
2Longspacer
2Cableguard
Procedure
1.Positiontheassembliessothatthetopplateofthe
centerassemblyfacesforwardandthetopplateofeach
sideassemblyfacesbackward(Figure5).
4

1
2
G024527
Figure5
1.Topplatefacingforward
(centerassembly)
2.Topplatefacingbackward
(sideassembly)
2.Insertalongspacerintothepivotholeofeachside
assembly(Figure6).
2
1
3
4
5
6
G024501
Figure6
1.Centerassembly4.Sideassembly
2.Cableguard5.Longspacer
3.Locknut(3/4inch)6.Bolt(3/4x3-1/2inches)
3.Alignthepivotholeintheright-sideassemblytothe
pivotholeontheright-handsideofthecenterassembly.
4.Alignacableguardoverthepivothole,andsecure
themwithabolt(3/4x3-1/2inches)andalocknut
(3/4inch),torquedto163to217N-m(120to160
ft-lb);refertoFigure6.
Note:Ensurethatthesideassemblypivotsfreely.
Slightlyloosenthenutandboltifnecessary.Ensure
thatthecarriageboltsdonotcontacteachother
throughouttherangeofmotion.
5.Alignthepivotholeintheleft-sideassemblytothe
pivotholeontheleft-handsideofthecenterassembly.
6.Alignacableguardoverthepivothole,andsecure
themwithabolt(3/4x3-1/2inches)andalocknut
(3/4inch),torquedto163to217N-m(120to160
ft-lb);refertoFigure6.
Note:Ensurethatthesideassemblypivotsfreely.
Slightlyloosenthenutandboltifnecessary.Ensure
thatthecarriageboltsdonotcontacteachother
throughouttherangeofmotion.
4
ConnectingtheDrawbartothe
Rake
Partsneededforthisprocedure:
1Drawbar
1Bolt(3/4x3-1/2inches)
1Locknut(3/4inch)
1Longspacer
Procedure
1.Insertalongspacerintotheholeintherearofthe
drawbar(Figure7).
12
3
4
5
G024505
Figure7
1.Pivotassembly4.Longspacer
2.Locknut(3/4inch)5.Drawbar
3.Bolt(3/4x3-1/2inches)
2.Aligntheholeintherearofthedrawbarwiththehole
inthepivotassembly.
5

3.Insertthebolt(3/4x3-1/2inches)tosecurethe
drawbartothepivotassembly.
4.Installthelocknut(3/4inch)ontothebolt,andtorque
itto163to217N-m(120to160ft-lb).
5
AttachingtheBoom
Partsneededforthisprocedure:
1Boomassembly
2Carriagebolt(3/8x3/4inch)
2Flangenut(3/8inch)
1Bolt(1/4x5/8inch)
Procedure
1.Aligntheholesintheplateatthebottomendofthe
boomassemblywiththeholesintheplateneartherear
ofthedrawbar(Figure8).
21
3
4
G024506
5
Figure8
1.Flangenut—3/8inch(2)4.Carriagebolt—3/8x3/4
inch(2)
2.Bolt(1/4x5/8inch)5.Drawbar
3.Boom
2.Install2carriagebolts(3/8x3/4inch)intotheholes,
andsecuretheboltswith2angenuts(3/8inch).
3.Installthebolt(1/4x5/8inch)intheholeinthefront
oftheplates.
6
AttachingtheCables
Partsneededforthisprocedure:
2Cable
4Shoulderbolt
4Flangenut(5/16inch)
Procedure
1.Aligntheendofeachcablewithaholeintheendof
therake(Figure9).
Note:Todecreasethechanceofbinding,ensure
thattheendsofthecablesarepositionedasshownin
Figure9.
1 2
3
G024507
Figure9
1.Shoulderbolt3.Flangenut(5/16inch)
2.Cable
2.Secureeachcablewithashoulderboltandaangenut
(5/16inch).
3.Routetheotherendofeachcablethroughthe
appropriatecablesupport,andaligneachwithaholein
thetopoftheboomassembly(Figure10).
Note:Todecreasethechanceofbinding,ensure
thattheendsofthecablesarepositionedasshownin
Figure10.
6

12
3
4
5G023805
Figure10
1.Flangenut(5/16inch)4.Cable
2.Boom5.Cablesupport
3.Shoulderbolt
4.Securethetopofeachcablewithashoulderboltand
aangenut(5/16inch).
Note:Adjusttheuppercablepositionasnecessaryafter
completingtheinstallation;refertoAdjustingtheLift-in-turn
System(page11).
7
AttachingtheStop-chain
Assembly
Partsneededforthisprocedure:
1Stop-chainassembly
1U-bolt
2Flangenut(5/16inch)
Procedure
1.Alignthecentertabonthedrawbarbrackettothehole
inthecenterofthedrawbar(Figure11).
1
3
4
5
G023804
2
Figure11
1.Flangenut(5/16inch)4.Drawbar
2.Drawbarbracket5.U-bolt
3.Centertab
2.InstalltheU-boltandsecureitwith2angenuts(5/16
inch).
7

ProductOverview
12 3 4 5
6
8
7
G024508
Figure12
1.Cable5.Stop-chainassembly
2.Boom6.Drawbar
3.Liftchains7.Drawbarbracket
4.Framebracket8.Rake
Operation
InstallingandRemovingthe
Weights
Theextoothrakerequires4weights,whichareincluded
withthemachine.Alwaysensurethatyourmachinehasthe
appropriatenumberofweights.
Refertothefollowingtableforhowmanyweightsare
requiredonthefrontofthemachine:
AttachmentNumberofweightsrequired
Flextoothrake4
Flextoothrakewithnishbrush6
Naildrag6
Naildragwithnishdragmat8
1.Removethe2boltsand2nutssecuringtheexisting
weightsonthefrontofthemachine(Figure13).
Note:Ifthemachineisequippedwiththelightkit,
removethenutandtheboltsecuringthefrontlightto
themachine.Retainalloftheparts;refertotheLight
KitInstallationInstructions.
G023729
Figure13
2.Addorremoveweightsasnecessary.
3.Securetheweightswiththe2boltsandthe2nuts.
Note:Ifthemachineisequippedwiththelightkit,
installthefrontlightbyinsertingtheboltthroughthe
8

weightsandsecuringitwiththenut;refertotheLight
KitInstallationInstructions.
InstallingtheRaketothe
Machine
ConnectingtheChainstothe
AttachmentLift
1.Slidethedrawbarundertherearofthemachine.
2.Routethechainsunderthecables.
3.Installashackleontheendofeachliftchain.
Important:Ensurethatthechainsarenottwisted.
4.Aligneachshackletotheappropriatesideofthe
attachmentliftonthemachine(Figure14).
A
B
G023744
Figure14
5.Secureeachshacklewithaangelocknut(5/16inch)
andabolt(5/16x2-1/2inches).
Note:Ensurethatthethreadsofeachboltcontact
thenyloninsertoftheangelocknut,andthateach
shacklepivotsfreely.
ConnectingtheDrawbartotheFrame
Hitch
1.Aligntherodendofthedrawbartotheframehitch
(Figure15).
G023743
1 2 3
44
5
Figure15
1.Bolt(3/4x4-1/2inches)4.Shortspacer
2.Framehitch5.Rodend
3.Locknut(3/4inch)
2.Alignaspaceroneachsideoftherodend,andinsert
thebolt(3/4x4-1/2inches)throughtheframehitch,
therodend,andthespacers.
3.Securetheboltwiththelocknut(3/4inch)torquedto
163to217N-m(120to160ft-lb).
9

ConnectingtheFrameBracket
1.Removethenutandtheboltsecuringthemufer
shieldtothebackofthemachine(Figure16).
G023806
Figure16
2.Aligntheboltholesintheframebracketwiththebolt
holesintheframe.
Note:Ensurethatthechainsarecrossedasshown
inFigure17.
G023816
Figure17
Machinenotshown
3.Securetheframebracketwith4bolts(5/16x1inch)
and4angenuts(5/16inch);refertoFigure16).
AdjustingthePivotStopBolts
1.Pivottheraketo1side.Thestopboltshouldcontact
thedrawbarwhentherakeis51mm(2inches)away
fromthetire(Figure18).
Ifthereis51mm(2inches)ofclearancebetweenthe
rakeandthetire,noadjustmentisnecessary.
1G023918
Figure18
1.51mm(2inches)
2.Determinewhetherthereisnotenoughclearanceor
toomuchclearancebetweenthetireandtherake.
•Ifthereisnotenoughclearance,loosentheange
locknut.
•Ifthereistoomuchclearance,loosenthejamnut.
Note:Useawrenchonthesquareneckoftheboltto
preventtheboltfromspinning.
12 3 4 G023923
Figure19
1.Stopbolt3.Jamnut
2.Flangelocknut4.Squareneck
3.Whenthestopboltisinpositionsothatthereis51
mm(2inches)ofclearancebetweentherakeandthe
tire,tightentheappropriatenut.
•Ifyouloosenedtheangelocknut,tightenthejam
nutnow.
•Ifyouloosenedthejamnut,tightentheange
locknutnow.
10