Toro Sand Pro 5040 User manual

FormNo.3448-319RevA
FrontLiftFrame
SandPro®/IneldPro®5040TractionUnit
ModelNo.08712—SerialNo.311000336andUp
Operator'sManual
ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Removetheshrouds.
3Nopartsrequired–
StraighthydraulicttingwithO-ring2
90°hydraulicttingwithO-ring2
Liftvalve1
Valveplate1
Bolt(1/4x3inches)3
Locknut(1/4inch)3
Bolt(#10x1-1/4inches)2
Locknut(#10)2
4
Liftlever1
Installtheliftvalve(Model08705).
StraighthydraulicttingwithO-ring2
90°hydraulicttingwithO-ring2
Liftvalve1
Valveplate1
Bolt(1/4x3inches)3
Locknut(1/4inch)3
Bolt(#10x1-1/4inches)2
Locknut(#10)2
5
Liftlever1
Installtheliftvalve(Model08745).
Rightplowplate1
Leftplowplate1
Bolt(1/2x2inches)4
Locknut(1/2inch)4
Hitchframebracket1
6
Bolt(1/2x1-3/4inches)2
Installtheplowplates.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3448-319*

ProcedureDescriptionQty.Use
Hitchframe1
Bolt(3/8x2inches)2
Nut(3/8inch)2
Capscrew(3/8x1-1/2inches)2
Locknut(3/8inch)2
Cylinderpin2
Adapterplate1
Pusharmtube1
Pinassembly2
Thread-formingscrew2
Bolt(5/8x1-1/2inches)2
Washer(1.68-inchoutsidediameterx
0.65-inchinsidediameter)2
Tube1
Clevispin1
7
Cotterpin1
Installthepusharmsandhitchframe.
45°hydraulicttingwithO-ring1
Hydrauliccylinder1
90°hydraulicttingwithO-ring1
Smallretainingring1
Pin1
8
Largeretainingring2
Installthehydrauliccylinder.
Tubeassembly1
Hydraulichose(PartNo.108-8449)1
Hydraulichose(PartNo.108-8453)1
Hydraulichose(PartNo.108-8454)1
Wirehoseholder1
Threadformingscrew(5/16x3/4inch)2
9
Plasticcabletie3
Installthehydraulichoses(Model
08705).
Tubeassembly1
Hydraulichose(PartNo.108-8449)1
Hydraulichose(PartNo.108-8453)1
Hydraulichose(PartNo.108-8454)1
Wirehoseholder1
Threadformingscrew(5/16x3/4inch)2
10
Plasticcabletie3
Installthehydraulichoses(Model
08745).
Leverguideplate1
Flange-headscrew2
Washer2
Controlpaneldecal1
Controlpanel1
Knob1
11
Plasticcabletie3
Installthecontrolpanelandleverguide
plate.
12Operator’sManual1Readthedocumentationandstoreitin
asafelocation.
2

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Lowertheattachments.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekey.
2
RemovingtheShrouds
NoPartsRequired
Procedure
1.Raisetherearofthemachineandpositionjacks
undertherearwheelmotormounts.
2.Removetherightreartire.
3.Removethe4washersandboltsmountingthe
controlpaneltotheconsole(Figure1).
4.Unplugthewirefromthehourmeter.
5.Removethecontrolpanel(Figure1).
6.Removethe3boltssecuringtheconsoletothe
frame(Figure1).Removetheconsolebygently
liftingthebottomedgeoftheconsolearound
thesupportbracketandslidingitupbeyondthe
brakehandle.
g003660
Figure1
1.Controlpanel3.Consolemountingbolt
locations
2.Console
7.Removethe4boltssecuringtherighthand
wheelshroudtotheframeandremovethe
shroud(Figure2).
g003661
Figure2
1.Righthandwheelshroud
8.Disconnectandremovethecentershroudfrom
theframe(Figure3).
3

g003662
Figure3
1.Centershroud
3
PreparingtoInstallthe
HydraulicComponents
NoPartsRequired
Procedure
1.Locatethehydraulictubethatgoesfromtheoil
coolertotheexistingliftvalve(Figure4).
2.Removethefastenersandtubeclampsecuring
thehydraulictubestotheframe.
3.Disconnectandremovethehydraulictubefrom
theoilcoolerandtheliftvalve(Figure4and
Figure6).
Note:Youmaydiscardthishydraulictube.
Note:Tominimizeoillosswhenremoving
thehydraulictube,havethereplacementhose
readyorcapthettingonthecoolerusingoneof
theprotectiveshippingcapsremovedfromthe
tubeassembly,PartNo.108-8447(Figure19).
g003671
Figure4
1.Oilcooler2.Hydraulictube
4.Securetheremaininghydraulictubetothe
framewiththeclampandfastenerspreviously
removed.
4

5.IfyouareinstallingthiskittoaModel08745
machine,dothefollowing:
A.Removethe3boltsandnutssecuringthe
existingliftvalvetotheframe,andseparate
itfromtheframetoallowforremovalofthe
T-tting(340-94)asshowninFigure5.
B.Disconnectthehydraulictube(108-8415)
fromthe90°tting(340-77)onleftsideof
existingliftvalve.
C.Disconnectthehydraulichose(144-1367)
fromtheT-tting(340-94)asshownin
Figure6.
D.LoosentheT-tting(340-94)ontheright
sideoftheexistingliftvalve.
E.RemovetheT-tting(340-94)fromexisting
valveandretainforlaterinstallation.
g362552
Figure5
1.Removetheseboltsand
nuts.
2.Disconnectthishydraulic
tube(108-8415)fromthe
90°tting.
g362543
Figure6
1.Disconnectthishydraulic
hose(144-1367)fromthe
T-tting.
3.Disconnectanddiscard
anddiscardthishydraulic
tubeconnectedtothe
T-tting.
2.DisconnectthisT-tting
(340-94)fromtheexisting
valve.
5

4
InstallingtheLiftValve
Model08705Only
Partsneededforthisprocedure:
2StraighthydraulicttingwithO-ring
290°hydraulicttingwithO-ring
1Liftvalve
1Valveplate
3Bolt(1/4x3inches)
3Locknut(1/4inch)
2Bolt(#10x1-1/4inches)
2Locknut(#10)
1Liftlever
Procedure
1.Threadboth90°ttingsandthe2straight
hydraulicttingsintothenewliftvalveasshown
inFigure7.
Important:Donottightenthe90°ttings
atthistime.EnsurethatallO-ringsare
lubricatedandproperlypositionedonthe
ttingsbeforeinstallation.
g003663
Figure7
1.Straighttting3.Liftvalve
2.90°tting
2.Mountthevalveassembly,pivotbracket,and
valveplatetotheframewith3bolts(1/4x3
inches)and3locknuts(Figure8).Positionthe
valveplateagainstthefrontoftheframemember
whenmounting,andtorquethefastenersto10
to12N∙m(90to110in-lb).
Note:Thevalveinstallationisverysimilarto
theexistingvalvethatisalreadyinstalled.
3.Looselymountthepivotleverassemblytothe
valvespoolandtotheoffsetlinkwith2bolts
(#10x1-1/4inch)and2locknuts(Figure8).
Note:Donottightenthefastenersatthistime.
g003664
Figure8
1.Valveassembly4.Offsetlink
2.Pivotbracket5.Pivot
3.Valveplate6.Lever
6

5
InstallingtheLiftValve
Model08745Only
Partsneededforthisprocedure:
2StraighthydraulicttingwithO-ring
290°hydraulicttingwithO-ring
1Liftvalve
1Valveplate
3Bolt(1/4x3inches)
3Locknut(1/4inch)
2Bolt(#10x1-1/4inches)
2Locknut(#10)
1Liftlever
Procedure
1.Threada90°ttingintotheexistingliftvalve
wheretheT-ttingwasremoved.
Important:Tightenonlythestraightttings
atthistime.EnsurethatallO-ringsare
lubricatedandproperlypositionedonthe
ttingsbeforeinstallation.
g362424
Figure9
1.Straighttting3.Liftvalve
2.90°tting4.T-tting
2.Installtheexistingliftvalvewiththepreviously
removedhardwareandtorquethefastenersto
10to12N∙m(90to110in-lb).
3.Threada90°tting,the2straighthydraulic
ttings,andtheT-ttingremovedfromthe
existingvalvein3PreparingtoInstallthe
HydraulicComponents(page4)intothenewlift
valveasshowninFigure9.
4.Mountthevalveassembly,pivotbracket,and
valveplatetotheframewith3bolts(1/4x3
inches)and3locknuts(Figure10).Positionthe
valveplateagainstthefrontoftheframemember
whenmounting,andtorquethefastenersto10
to12N∙m(90to110in-lb).
Note:Thevalveinstallationisverysimilarto
thevalvecurrentlyinstalled.
5.Looselymountthepivotleverassemblytothe
valvespoolandtotheoffsetlinkwith2bolts
(#10x1-1/4inch)and2locknuts(Figure10).
Note:Donottightenthefastenersatthistime.
g362425
Figure10
1.Valveassembly4.Offsetlink
2.Pivotbracket5.Pivot
3.Valveplate6.Lever
7

6
InstallingthePlowPlates
Partsneededforthisprocedure:
1Rightplowplate
1Leftplowplate
4Bolt(1/2x2inches)
4Locknut(1/2inch)
1Hitchframebracket
2Bolt(1/2x1-3/4inches)
Procedure
1.Looselymounttherighthandplowplatetothe
rightsideofthecasterforkwith2bolts(1/2x2
inches)andlocknutsasshowninFigure11.
Note:Donottightenthefastenersyet.
2.Repeattheprocedurewiththelefthandplow
plate(Figure11).
3.Jackupthefrontofthemachineuntilthefront
wheelisofftheoor.
4.Removeanddiscardthe2boltssecuringthe
frontofthesteeringpivottothetopofthecaster
fork(Figure11).
5.Usingthecasterforkandsteeringpivotmounting
holes,mountthehitchframebrackettothe
undersideofthecasterforkwith2bolts(1/2x
1-3/4inches);refertoFigure11.
Note:Itmayberequiredtopartiallydeate
thetiretogainclearance.Thewheelmotor
hydraulichoseshouldnotrestontopofthehitch
framebracket.
g003665
Figure11
1.Rightplowplate3.Steeringpivot
2.Leftplowplate4.Hitchframebracket
7
InstallingthePushArms
andHitchFrame
Partsneededforthisprocedure:
1Hitchframe
2Bolt(3/8x2inches)
2Nut(3/8inch)
2Capscrew(3/8x1-1/2inches)
2Locknut(3/8inch)
2Cylinderpin
1Adapterplate
1Pusharmtube
2Pinassembly
2Thread-formingscrew
2Bolt(5/8x1-1/2inches)
2Washer(1.68-inchoutsidediameterx0.65-inchinside
diameter)
1Tube
1Clevispin
1Cotterpin
Procedure
1.Lowerthemachinesothatthefrontwheelison
theoor.
2.Securethepusharmtubetotheadapter
platewith2pinassembliesandsecurethe
8

pinassembliestotheadapterplateswith2
thread-formingscrews.
Note:Positionthecomponentsasshownin
Figure12.
g003787
Figure12
1.Pusharmtube3.Pinassembly
2.Adapterplate4.Thread-formingscrew
3.Insertacylinderpinintoeachpusharmtubeas
showninFigure13.
4.Insertthepusharmtubesontotherightandleft
plowplatesaligningthecylinderpinguideswith
theholesintheplowplates(Figure13).
Note:Ifunabletogetthepusharmtubes
aroundtheplowplates,loosenthenutssecuring
theplowplatestothecasterfork.
5.Mounteachcylinderpintoeachplowplate
withabolt(5/8x1-1/2inches)andawasher
(1.68-inchoutsidediameterx0.65-inchinside
diameter)asshowninFigure13.
Note:T orquetheboltsto203N-m(150ft-lb).
g003666
Figure13
1.Cylinderpin2.Pusharmtube
6.Mountthetopofthehitchframetothehitch
framebracketwith2bolts(3/8x2inches)and
nuts(Figure14).
7.Mountthehitchframetubestotheplowplates
withbolts(3/8x1-1/2inches)andnuts(Figure
14),andtightenthefasteners.
g018349
Figure14
1.Hitchframebracket3.Hitchframetube
2.Hitchframe
8.Securetheframeadaptertothehitchframewith
atube,aclevispin,andacotterpin(Figure15).
g018307
Figure15
1.Frameadapter3.Clevispinwithgrease
tting
2.Tube
9

g028340
Figure16
Important:Ensurethattheexistinghoses
areroutedabovetheguide,asshownin
Figure16.
8
InstallingtheHydraulic
Cylinder
Partsneededforthisprocedure:
145°hydraulicttingwithO-ring
1Hydrauliccylinder
190°hydraulicttingwithO-ring
1Smallretainingring
1Pin
2Largeretainingring
Procedure
1.Threada90°ttingintotheupperportinthe
hydrauliccylinder.Positionthettingasshown
inFigure17.
Note:MakesurethatallO-ringsarelubricated
andproperlypositionedonttingsbefore
installation.
Note:T opreventcontaminationtothehydraulic
ttingsorhoses,donotremovethecapsfrom
thettingsorhosesuntiltheyareinstalled.
2.Threada45°ttingintothelowerportinthe
hydrauliccylinder.Positionthettingasshown
inFigure17.
g003669
Figure17
1.Hydrauliccylinder3.45°tting
2.90°tting4.Plug(1/8inch)
3.Mountthetopofthehydrauliccylinderbarrel
tothepinontheright-handplowplatewitha
retainingring(Figure18).
Note:Positionthecylinderhydraulicports
forward.
g028342
Figure18
1.Retainingring4.Pusharmstrap
2.Hydrauliccylinder5.Pin
3.Pin(onplowplate)
4.Mountthecylinderrodtothepusharmstraps
withapinand2retainingrings(Figure18).
10

9
InstallingtheHydraulic
Hoses
Model08705Only
Partsneededforthisprocedure:
1Tubeassembly
1Hydraulichose(PartNo.108-8449)
1Hydraulichose(PartNo.108-8453)
1Hydraulichose(PartNo.108-8454)
1Wirehoseholder
2Threadformingscrew(5/16x3/4inch)
3Plasticcabletie
Procedure
1.Connectthetubeassembly(PartNo.108-8447)
tothe90°ttingontheleftsideofthenewvalve
andthevacatedttingontheexistingliftvalve
(Figure19).
2.Connectthe45°ttingendofhydraulichose
(PartNo.108-8449)tothe90°ttingontheright
sideofthevalveandthestraightendofthehose
tothevacantoilcoolertting(Figure19).Refer
toFigure20andFigure21forhoserouting.
3.Mountthewirehoseholdertotheleftframetube
with2thread-formingscrews(5/16x3/4inch);
refertoFigure19.
4.Connecttheshort90°ttingendofhydraulic
hose(PartNo.108-8453)tothetopstraight
ttingontherearofthevalve.Routethehose
throughthewirehoseholderandconnectthe
straightendofthehosetothetophydraulic
cylindertting(Figure19).RefertoFigure20
andFigure21forhoserouting.
5.Connectthelong90°ttingendofthehydraulic
hose(PartNo.108-8454)tothebottomstraight
ttingontherearofthevalve.Routethehose
throughthewirehoseholderandconnectthe
straightendofthehosetothebottomhydraulic
cylindertting(Figure19).RefertoFigure20
andFigure21forhoserouting.
Important:Ensurethatthehosesare
routedawayfromanysharp,hot,ormoving
components.
6.Tightenallfastenersandttings.
7.Usingcableties,securethehosestothe
machineatthelocationsshowninFigure20and
Figure21.
g003672
Figure19
Model08705
1.Newvalve3.Existingvalve5.Wirehoseholder7.Hydraulichose(PartNo.
108-8454)
2.Tubeassembly(PartNo.
108-8447)
4.Hydraulichose(PartNo.
108-8449)
6.Hydraulichose(PartNo.
108-8453)
11

g218466
Figure20
Model08705
1.Cabletie2.Hydraulichose(PartNo.
108-8449)
3.Hydraulichose(PartNo.
108-8453)
4.Hydraulichose(PartNo.
108-8454)
12

g218467
Figure21
Model08705
1.Cabletie3.Hydraulichose(PartNo.108-8453)
2.Hydraulichose(PartNo.108-8449)4.Hydraulichose(PartNo.108-8454)
13

10
InstallingtheHydraulic
Hoses
Model08745Only
Partsneededforthisprocedure:
1Tubeassembly
1Hydraulichose(PartNo.108-8449)
1Hydraulichose(PartNo.108-8453)
1Hydraulichose(PartNo.108-8454)
1Wirehoseholder
2Threadformingscrew(5/16x3/4inch)
3Plasticcabletie
Procedure
1.Connectthetubeassembly(PartNo.108-8447)
tothe90°ttingontheleftsideofthenewvalve
andthenewlyinstalled90°ttingontheexisting
liftvalve(Figure22).
2.ConnecttheT-ttingwiththe45°endof
hydraulichose(PartNo.108-8449)totheopen
sideoftheT-ttingontherightsideofthevalve
andthestraightendofthehosetothevacantoil
coolertting(Figure22).RefertoFigure23and
Figure24forhoserouting.
3.Mountthewirehoseholdertotheleftframetube
with2thread-formingscrews(5/16x3/4inch);
refertoFigure22.
4.Connecttheshort90°ttingendofhydraulic
hose(PartNo.108-8453)tothetopstraight
ttingontherearofthevalve.Routethehose
throughthewirehoseholderandconnectthe
straightendofthehosetothetophydraulic
cylindertting(Figure22).RefertoFigure23
andFigure24forhoserouting.
5.Connectthelong90°ttingendofthehydraulic
hose(PartNo.108-8454)tothebottomstraight
ttingontherearofthevalve.Routethehose
throughthewirehoseholderandconnectthe
straightendofthehosetothebottomhydraulic
cylindertting(Figure22).RefertoFigure23
andFigure24forhoserouting.
6.Connecthydraulichose(PartNo.144-1367)
ontothetopofthenewlyinstalledT-tting(Part
No.340-94)ontherightsideofthenewlift
valve.
Important:Ensurethatthehosesare
routedawayfromanysharp,hot,ormoving
components.
7.Tightenallfastenersandttings.
8.Usingcableties,securethehosestothe
machineatthelocationsshowninFigure23and
Figure24.
14

g362578
Figure22
Model08745
1.Newvalve3.Existingvalve5.Wirehoseholder7.Hydraulichose(PartNo.
108-8454)
2.Tubeassembly(PartNo.
108-8447)
4.Hydraulichose(PartNo.
108-8449)
6.Hydraulichose(PartNo.
108-8453)
15

g218466
Figure23
Model08745
1.Cabletie2.Hydraulichose(PartNo.
108-8449)
3.Hydraulichose(PartNo.
108-8453)
4.Hydraulichose(PartNo.
108-8454)
16

g362591
Figure24
Model08745
1.Cabletie2.Hydraulichose(PartNo.
108-8449)
3.Hydraulichose(PartNo.
108-8453)
4.Hydraulichose(PartNo.
108-8454)
17

11
InstallingtheControlPanel
andLeverGuidePlate
Partsneededforthisprocedure:
1Leverguideplate
2Flange-headscrew
2Washer
1Controlpaneldecal
1Controlpanel
1Knob
3Plasticcabletie
Procedure
1.Inserttheleverguideplateovertheliftleverand
looselysecureittotheframewith2ange-head
screwsandwashers(Figure25).
g003675
Figure25
1.Leverguideplate2.Flange-headscrews
2.Checkthehydraulic-uidlevelandreplenishthe
uidasrequired.
WARNING
Hydraulicuidescapingunderpressure
canpenetrateskinandcauseinjury.
•Ifhydraulicuidisinjectedintothe
skinitmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliar
withthistypeofinjury.Gangrenemay
resultifthisisnotdone.
•Keepbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
•Usecardboardorpapertond
hydraulicleaks.
•Safelyrelieveallpressureinthe
hydraulicsystembeforeperforming
anyworkonthehydraulicsystem.
•Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsare
tightbeforeapplyingpressuretothe
hydraulicsystem.
3.Startthetractionunitengineandcheckthe
ttingconnections.
4.Installthewheelshroud,thecentershroud,and
theconsole.
Note:Donotinstallthecontrolpanelatthis
time.Ensurethattheshroudsdonotinterfere
withthehoses.Routethehosesasrequired.
Reversetheshroudinstallationprocedureused
instep1.
5.Installthereartireandremovetheblocksfrom
undertherearofthemachine.
6.Torquethelugsnutsto61to75N∙m(45to55
ft-lb).
7.WiththeenginerunningandliftleverintheFloat
position,slidetheleverguideplateuntilthelift
cylindercanbeextendedandretractedbyhand
(Figure25).
WARNING
Theenginemustberunningsothatthe
naladjustmentoftheliftleverdetent
platecanbeperformed.Contactwith
movingpartsorhotsurfacesmaycause
personalinjury.
Keephands,feet,face,andotherbody
partsawayfromrotatingparts,the
mufer,andotherhotsurfaces.
18

8.Tightenbothliftleverguideplatemounting
screwstosecuretheadjustment(Figure25).
9.Removethehourmeterfromtheoldcontrol
panelandinstallitinthenewcontrolpanel.
10.Installthenewcontrolpanelandplugthewire
intothehourmeter.
11.Securethecontrolpanelinplacewiththe
fastenerspreviouslyremoved(Figure26).
g003676
Figure26
1.Knob2.Controlpanel
12.Installtheknobontotheliftlever(Figure26).
13.Greasethefrontliftframe;refertoGreasingthe
LiftFrame(page20).
14.Checkthehydraulic-uidlevelandreplenishthe
uidasrequired.
12
Reading/Storingthe
Documentation
Partsneededforthisprocedure:
1Operator’sManual
Procedure
1.Readthedocumentation.
2.Storethedocumentationinasafeplace.
19

Operation
Specications
Netweight38.5kg(85lb)
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
OperatingTips
•Thefrontliftframeisdesignedtoacceptonly
certainattachments.Donottrytoinstallarear
mountattachmenttothefrontliftframe,asdamage
tothemachinemayoccur.
•T olowerthefrontliftframe,pushtheliftlever
forward.
•T oallowthefrontliftframetooat,pushthelift
leverforwardandtothesideintothedetent.
•T oraisethefrontliftframe,pulltheliftlever
rearward.
•Becomefamiliarwiththesafeoperationofthe
equipment,withtheoperatorcontrols,andsafety
signs.
•Keephandsandfeetawayfrommovingpartsand
hotsurfaces.
Maintenance
Note:T oobtainanelectricalschematicorahydraulic
schematicforyourmachine,visitwww.Toro.com.
GreasingtheLiftFrame
Thefrontliftframehas5greasettings(Figure27)
thatmustbelubricatedregularlywithNo.2lithium
grease.Ifthemachineisoperatedundernormal
conditions,lubricateallbearingsandbushingsafter
every100hoursofoperation.Lubricatethebearings
andbushingsimmediatelyaftereverywashing,
regardlessoftheintervallisted.
g003677
Figure27
20