Toro Sand Pro 2040Z User manual

FormNo.3457-755RevA
NailDrag
SandPro®2040ZTractionUnit
ModelNo.08717—SerialNo.314000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3457-755*

WARNING
CALIFORNIA
Proposition65Warning
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure
1illustratesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
g023742
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Setup........................................................................3
AssemblingtheNailDrag...................................4
ProductOverview.....................................................7
Operation..................................................................7
InstallingandRemovingtheWeights..................7
AttachingtheNailDragtotheMachine................8
RemovingtheNailDragfromthe
Machine..........................................................9
StowingtheGroomer..........................................9
UsingtheBackBlade.........................................9
AdjustingtheDepth..........................................10
OperatingTips.................................................10
Maintenance............................................................11
ReplacingtheNails............................................11
CleaningtheNailDrag.......................................11
Troubleshooting......................................................12
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
DescriptionQty.Use
Drawbar1
Supportbrace2
Stop-chainassembly1
Bolt(3/8x4-1/2inches)2
Bolt(3/8x3/4inch)4
Locknut(3/8inch)6
Longspacer2
Bolt(5/16x3/4inch)2
Flangelocknut(5/16inch)4
U-bolt1
Liftchain2
Washer(3/8inch)2
Nail88
Assemblethenaildrag.
MediaandAdditionalParts
DescriptionQty.Use
Bolt(5/16x2-1/2inches)2
Flangelocknut(5/16inch)2
Shackle2
Bolt(3/4x4-1/2inches)1
Locknut(3/4inch)1
Shortspacer2
Installthenaildragtothemachine.
3

AssemblingtheNailDrag
RemovingthePlates
1.Removethelynchpinsfromthe8clevispins
securingthenailplateandthetopplatestothe
bottomplate(Figure3).
Note:Retainthelynchpinsforinstallingthe
nailplateandthetopplates.
g023758
Figure3
1.Lynchpin(8)3.Nailplate
2.Topplate(2)4.Clevispin(8)
2.Removethe2topplatesandthenailplate.
AttachingtheDrawbar
1.Whilealigning2longspacerswiththetopbolt
holesinthebottomplate,use2locknuts(3/8
inch)and2bolts(3/8x4-1/2inches)tosecure
thedrawbartothebottomplate(Figure4).
Note:Toallowforaccesslaterwheninstalling
thetopplates,donottightenthetopboltsand
locknutsyet.
g023745
Figure4
1.Longspacer(2)3.Longbolt(3/8x4-1/2
inches),2
2.Locknut(3/8inch),44.Shortbolt(3/8x3/4inch),
2
2.Insert2bolts(3/8x3/4inch)throughthebottom
boltholesinthebottomplate,andsecurethem
with2locknuts(3/8inch).
4

AttachingtheSupportBraces
1.Alignthelongeratendofasupportbraceto
theundersideofthebottomplatesothatthe
shorteratendreachesthedrawbar(Figure5).
g023946
Figure5
1.Flangelocknut(5/16inch)3.Bolt(5/16x3/4inch)
2.Supportbrace
2.Securethesupportbracetothebottomplate
withabolt(5/16x3/4inch)andalocknut(5/16
inch);refertoFigure5.
3.Repeatsteps1and2fortheothersupport
brace.
4.InstallaU-boltoverthetopofthedrawbar,and
aligntheholesintheshorteratendsofthe
supportbracestotheU-bolt(Figure6).
g023947
Figure6
1.U-bolt3.Flangelocknut(5/16inch),
2
2.Strap
5.Placethestrapoverthethreadedendsofthe
U-bolt,andsecuretheU-boltwith2ange
locknuts(5/16inch);refertoFigure6.
MountingtheStop-chain
Assembly
1.Alignthecentertabonthedrawbarbracketto
theholetowardtherearofthedrawbar(Figure
7).
g023948
Figure7
1.Flangelocknut(5/16inch)4.Drawbar
2.Drawbarbracket5.U-bolt
3.Centertab
2.InstalltheU-bolt,andsecureitwith2ange
nuts(5/16inch).
5

MountingtheLiftChains
1.Insertabolt(3/8x3/4inch)throughaliftchain,
andsecureittothebottomplatewithawasher
(3/8inch)andalocknut(3/8inch);referto
Figure8.
Note:T oensurethatthechainlengthsdonot
changebyrotating,ensurethatthesecondlink
ofthechainstaysintheslotabovethebolthole,
asshowninFigure8.
g023756
Figure8
1.Slot3.Washer(3/8inch)
2.Locknut(3/8inch)4.Bolt(3/8x3/4inch)
2.Repeatstep1fortheotherside.
AttachingtheFinishDragMat
(Optional,SoldSeparately)
Ifyouplantoinstallthenishdragmat,dosobefore
installingthenails.Refertothenishdragmat
Operator’sManual.
Note:Youcaninstallthenishdragmatlater,but
youwillneedtoremovevariouscomponentsofthe
naildragtodoso.
InstallingtheNails
Beforeyouinstallthenails,attachthenaildragtothe
machinesothatyoucanraiseitwiththeattachment
lift;refertoAttachingtheNailDragtotheMachine
(page8).
1.Removethetopdrawbarbolts,locknuts,and
spacers.
2.Installthenailplateontotheclevispins.
3.Installthetopdrawbarbolts,locknuts,and
spacers,andtightenthemuntiltheyaresecure.
4.Startthemachine,andraisetheattachmentlift
sothatthenaildragisupofftheground.
5.Insertthenailsdownthroughthenailplateand
thebottomplate(Figure9).
g023747
Figure9
1.Nail(88)4.Locknut(2)
2.Drawbarbolt(2)5.Nailplate
3.Spacer(2)
6.Installthetopplates.
7.Securethetopplatesbyinstallingthe8lynch
pinsintothe8clevispins.
6

ProductOverview
g023749
Figure10
1.Frontweights(2included)5.Groomer
2.Stop-chainassembly6.Naildragassembly
3.Framebracket7.Drawbar
4.Backblade8.Liftchain(2)
Operation
InstallingandRemoving
theWeights
Alwaysensurethatyourmachinehastheappropriate
numberofweights.
Refertothefollowingtableforhowmanyweightsare
requiredonthefrontofthemachine:
AttachmentNumberofweightsrequired
Flextoothrake4
Naildrag6
Naildragwithnishdragmat8
1.Removethe2boltsand2nutssecuringthe
existingweightsonthefrontofthemachine
(Figure11).
Note:Ifthemachineisequippedwiththelight
kit,removethenutandtheboltsecuringthe
frontlighttothemachine.Retainalloftheparts;
refertotheLightKitInstallationInstructions.
g023729
Figure11
2.Addorremoveweightsasnecessary.
3.Securetheweightswiththe2boltsandthe2
nuts.
TheFinishDragMatincludes2longerbolts
toaccommodatetheadditionalweightsthatit
requires.
7

Note:Ifthemachineisequippedwiththelight
kit,installthefrontlightbyinsertingthebolt
throughtheweightsandsecuringitwiththenut;
refertotheLightKitInstallationInstructions.
AttachingtheNailDragto
theMachine
ConnectingtheChainstothe
AttachmentLift
1.Positionthedrawbarunderthemachine.
2.Installashackleontheendofeachliftchain.
3.Aligneachshackletotheappropriatesideofthe
attachmentliftonthemachine(Figure12).
g023744
Figure12
4.Secureeachshacklewithaangelocknut(5/16
inch)andabolt(5/16x2-1/2inches).
Note:Ensurethatthethreadsofeachbolt
contactthenyloninsertoftheangelocknut,
andthateachshacklepivotsfreely.
Important:Ensurethatthechainsarenot
twistedinsidetheconvolutedcovering.
ConnectingtheDrawbartothe
FrameHitch
1.Aligntherodendofthedrawbartotheframe
hitch(Figure13).
g023743
Figure13
1.Bolt(3/4x4-1/2inches)4.Shortspacer
2.Framehitch5.Rodend
3.Locknut(3/4inch)
2.Alignaspaceroneachsideoftherodend,and
insertthebolt(3/4x4-1/2inches)throughthe
framehitch,therodend,andthespacers.
3.Securetheboltwiththelocknut(3/4inch)
torquedto163to217N-m(120to160ft-lb).
8

ConnectingtheFrameBracket
1.Removethenutandtheboltsecuringthemufer
shieldtothebackofthemachine(Figure14).
g023746
Figure14
Bracketshownwithoutchain,forclarity
2.Aligntheboltholesintheframebracketwiththe
boltholesintheframe.
Note:Ensurethatthechainsarecrossedas
showninFigure15.
g023956
Figure15
3.Securetheframebracketwith4bolts(5/16x
1inch)and4angelocknuts(5/16inch);refer
toFigure14.
RemovingtheNailDrag
fromtheMachine
WARNING
Ifyoudrivethemachinewithoutanattachment
installed,itcantipoverandinjuresomeone
ordamageproperty.
Donotdrivethemachinewithouta
Toro-approvedattachmentinstalled.
1.Disconnectthedrawbarfromtheframehitch.
2.Disconnecttheshacklesfromtheattachmentlift.
3.Removetheframebracketfromtherearofthe
machine.
StowingtheGroomer
Ifyouwanttousethenaildragwithoutusingthe
groomer,youcanraiseitupandoutoftheway.
1.Removetheclevispins(Figure16).
g023963
Figure16
1.Clevispin(2)2.Groomerinstowed
position
2.Tiltthegroomerupward,andinserttheclevis
pinstosecureitintothatposition.
UsingtheBackBlade
Drivingbackwardwhilethegroomerisinthelowered
positionpivotsthegroomerandthebladedownward,
andchangestheangleoftheblade.Youcanusethe
bladetopushthematerialandllvoidsandlowspots.
Pushthematerialinfrontofthelowspot,andsimply
driveforwardoverthatareaagaintolevelthematerial.
9

AdjustingtheDepth
Adjustthedepthtosuityourgroomingconditions
andpreferences.Youcanalsoadjustthedepthto
compensateforwornnails.
Note:Ifyounoticethatthenaildragiscarryingtoo
muchmaterial,increasethedepthtoallowmore
materialtoowthroughthenaildrag.
1.Startthemachine,andraisetheattachmentlift
sothatthenaildragisupofftheground.
2.Removethelynchpins.
3.Setthedepthtosuityourgroomingconditions
andpreferences.
•T oincreasethedepth,squeezethetop
platesandthebottomplatetogether,sothat
thespringscompress.
•T odecreasethedepth,allowthesprings
topushthetopplatesandthebottomplate
apart.
g023964
Figure17
1.Lessdepth2.Moredepth
4.Installthelynchpinsintothedesiredholesin
theclevispins.
Note:Setallofthelynchpinstothesame
depth.
OperatingTips
•Whenusingthebackbladetollvoids,pushthe
materialsothatitisjustinfrontofthevoid.This
allowsthenaildragandthegroomertollthevoid
morecompletelywhenlevelingthesurface.
•T oincreasetheusablelifeofthegroomer,youcan
removeit,ipitover,andinstallitagain.
10