Toro 03621 User manual

FormNo.3397-860RevB
22-inch8-Bladeor11-BladeDPA
CuttingUnitwith5inReel
Reelmaster®5010SeriesTractionUnit
ModelNo.03621—SerialNo.315000001andUp
ModelNo.03623—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3397-860*B

WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,pleaseseetheDeclarationofIncorporation(DOI)
atthebackofthispublication.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................3
SafetyandInstructionalDecals.................................3
Setup............................................................................4
1InspectingtheCuttingUnit....................................4
2UsingtheCutting-UnitKickstand...........................4
3AdjustingtheRearShield.......................................5
4InstallingtheLooseParts.......................................5
ProductOverview..........................................................7
Specications.........................................................7
Attachments/Accessories.........................................7
Operation.....................................................................7
MakingAdjustments................................................7
Height-of-CutChartTerms......................................9
Height-of-CutChart...............................................10
Maintenance.................................................................14
LubricatingtheMachine..........................................14
Relief-GrindingtheReel..........................................14
ServicingtheBedknife............................................15
ServicingtheBedbar...............................................16
ServicingtheHDDualPointAdjusters
(DPA)...............................................................17
ServicingtheRoller.................................................19
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013andANSIB71.4-2012.
Improperuseormaintenanceofthisequipmentcan
resultininjuryordeath.Toreducethepotentialfor
injuryordeath,complywiththefollowingsafety
instructions.
•Read,understand,andfollowallinstructionsinthe
tractionunitOperator’sManualbeforeoperatingthecutting
unit.
•Read,understand,andfollowallinstructionsinthis
Operator’sManualbeforeoperatingthecuttingunit.
•Neverallowchildrenoruntrainedpersonneltooperate
orservicethemachine.Localregulationsmayrestrictthe
ageoftheoperator.Theownerisresponsiblefortraining
alloperatorsandmechanics.
•Neveroperatethecuttingunitswhensick,tired,orunder
theinuenceofdrugsoralcohol.
•Keepallshieldsandsafetydevicesinplace.Ifashield,a
safetydevice,oradecalisillegibleordamaged,repairor
replaceitbeforeresumingoperation.Also,tightenany
loosenuts,bolts,andscrewstoensurethatthecutting
unitisinsafeoperatingcondition.
•Wearappropriateclothing,includingsafetyglasses,
slip-resistant,substantialfootprotection,andhearing
protection.Tiebacklonghairanddonotwearjewelry.
•Removealldebrisorotherobjectsthatmightbepicked
upandthrownbythereelbladesofthecuttingunit.Keep
allbystandersawayfromtheworkingarea.
•Ifthecuttingbladesstrikeasolidobjectortheunit
vibratesabnormally,stopandshuttheengineoff.Check
thecuttingunitfordamagedparts.Repairanydamage
beforestartingandoperatingthecuttingunit.
•Lowerthecuttingunitstothegroundandremovethekey
fromtheignitionswitchwheneveryouleavethemachine
unattended.
•Besurethatthecuttingunitsareinsafeoperating
conditionbykeepingnuts,bolts,andscrewstight.
•Removethekeyfromtheswitchtopreventaccidental
startingoftheenginewhenservicing,adjusting,orstoring
themachine.
•Performonlythosemaintenanceinstructionsdescribedin
thismanual.Ifmajorrepairsareeverneededorassistance
isdesired,contactanAuthorizedToroDistributor.
•Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93–6688
1.Warning—readthe
Operator’sManualbefore
performingmaintenance.
2.Cuttinghazardofhandor
foot—stoptheengineand
waitforallmovingpartsto
stop.
3

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Cuttingunit1Inspectthecuttingunit.
2Nopartsrequired–Usethekickstandwhentippingthe
cuttingunit.
3Nopartsrequired–Adjusttherearshield.
Straightgreasetting1
O-ring1
4Screws2
Installthelooseparts.
MediaandAdditionalParts
DescriptionQty.Use
PartsCatalog1
Operator'sManual1Reviewthesematerialsandsavethemforfuturereference.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
InspectingtheCuttingUnit
Partsneededforthisprocedure:
1Cuttingunit
Procedure
Afteryouremovethecuttingunitfromthebox,inspectthe
following:
1.Checkeachendofthereelforgrease.
Note:Greaseshouldbevisiblyevidentinthereel
bearingsandinternalsplinesofthereelshaft.
2.Ensurethatallnutsandboltsaresecurelytightened.
3.Makesurethatthecarrier-framesuspensionoperates
freelyanddoesnotbindwhenyoumoveitbackand
forth.
2
UsingtheCutting-Unit
Kickstand
NoPartsRequired
Procedure
Wheneverthecuttingunithastobetippedtoexposethe
bedknifeorthereel,propuptherearofthecuttingunitwith
thekickstand(suppliedwiththetractionunit)tomakesure
thatthenutsonthebackendofthebedbar-adjustingscrews
arenotrestingontheworksurface(Figure3).
4

Figure3
1.Cutting-unitkickstand
3
AdjustingtheRearShield
NoPartsRequired
Procedure
Undermostconditions,bestdispersionisattainedwhenthe
rearshieldisclosed(frontdischarge).Whenconditionsare
heavyorwet,youcanopentherearshield.
Toopentherearshield(Figure4),loosenthecapscrew
securingtheshieldtotheleftsideplate,rotatetheshieldto
theopenposition,andtightenthecapscrew .
Figure4
1.Rearshield2.Capscrew
4
InstallingtheLooseParts
Partsneededforthisprocedure:
1Straightgreasetting
1O-ring
2Screws
Procedure
Installthegreasettingonthereel-motorsideofthecutting
unit.UseFigure5todeterminethepositionofthereel
motors.
Figure5
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
1.Removeanddiscardthesetscrewonthereel-motor
sideplate(Figure6).
Figure6
1.Bolt(2)3.Greasetting
2.Setscrew4.Greasevent
2.Installthestraightgreasetting(Figure6).
3.Iftherearenoboltsonthereel-motorsideplate,install
them(Figure6).
4.InstalltheO-ringonthereelmotor(Figure7).
5