Toro 41245 User manual

FormNo.3396-130RevA
ElectricHoseReelKit
2015andAfterMultiPro®WMTurfSprayer
ModelNo.41245—SerialNo.315000001andUp
Operator'sManual
Introduction
Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafeproducts,
youareresponsibleforoperatingtheproductproperlyand
safely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1illustratesthelocationofthe
modelandserialnumbersontheproduct.
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
Note:ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
Determinetheleftandrightsidesofthemachinefromthe
normaloperatingposition.
Important:Teon®tapeisrequiredfortheinstallation
ofthiskit.Thetapeisusedtowrapthreadsofttings
beforeassembly.Threadsshouldbewrappedstarting
atthebaseandtravelingtothetipofttingtoensurea
waterproofseal.
Important:Youwillneedanon-petroleum-based
lubricant,suchasvegetableoil,toinstallthiskit.
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
Readalsothesafetyandoperationinstructionsinthevehicle
Operator'sManual.
•Donotaimthehandsprayeratanypersonoranimal.
Fluidsunderhighpressurecanpenetrateskinandcause
severeinjury,possiblyresultinginamputationordeath.
Hotliquidsandchemicalscanalsocauseburnsorinjury.
Ifanypartofthebodycomesincontactwiththespray
stream,immediatelyconsultaphysicianfamiliarwith
injecteduidinjuries.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3396-130*A

•Donotplaceyourhandoranyotherpartofyourbodyin
frontofthespraynozzle.
•Donotleavetheequipmentunderpressurewhenyou
arenotpresent.
•Donotusethehandsprayerifthehose,triggerlock,
nozzle,oranyotherpartisdamagedormissing.
•Donotusethehandsprayerifthereareanyleaksinany
hoses,ttings,orothercomponents.
•Donotspraynearpowerlines.
•Donotdrivewhilesprayingwithahandsprayer.
•Wearrubbergloves,safetygoggles,andafullbody
protectivesuitwhensprayingchemicalswiththehand
sprayer.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
CAUTION
Chemicalsarehazardousandcancausepersonal
injury.
•Readthedirectionsonthechemicallabels
beforehandlingthechemicalsandfollow
allmanufacturerrecommendationsand
precautions.
•Keepchemicalsawayfromyourskin.Should
contactoccur,washtheaffectedareathoroughly
withsoapandcleanwater.
•Weargogglesandanyotherprotective
equipmentrecommendedbythechemical
manufacturer.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
127–3953
1.Toretractthehosereel,
engagethebutton.
3.Decreasesprayrate
2.Increasesprayrate
2

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
Hose-reelframe2
Shoulderbolt4
Flangenut(5/16inch)4
Bolt(5/16inch)2
Jamnut2
Hose-reelbase1
Longbolt(3/8inch)4
2
Flangenut(3/8inch)4
Installthehose-reelframe.
Wiringharness1
Switchbox1
Swivelplate1
Bolt(5/6inch)2
Flangenut(5/16inch)2
Thrustwasher1
Snapring1
Hosereel1
Spray-gunbracket1
Carriagebolt2
Flangenut(5/16inch)2
Shortbolt(3/8inch)4
Smallwasher4
Flangenut(3/8inch)4
Springpin1
3
Largewasher1
Installtheswitchboxandhosereel.
Controlvalve1
Hose-reelsupplyhose1
Gasketclamp1
Straight,barbedtting1
Shut-offvalve1
Femalecap1
4
Fitting1
Installthecontrolvalve.
Longhosewithtting1
Spraygun1
5Smallhoseclamp1
Connectthesprayhose.
3

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Ensurethatthemachineisemptyofalluids.
Note:Ifchemicalshavebeenusedinthemachine,
ushthesystemthoroughlywithcleanwater;referto
yourvehicleOperator'sManualforinstructions.
2.Parkthemachineonaatarea,settheparkingbrake,
stopthepump,stoptheengine,andremovethe
ignitionkey.
3.Disconnecttheterminalofthenegativebatterycable
fromthebattery.
2
InstallingtheHose-ReelFrame
Partsneededforthisprocedure:
2Hose-reelframe
4Shoulderbolt
4Flangenut(5/16inch)
2Bolt(5/16inch)
2Jamnut
1Hose-reelbase
4Longbolt(3/8inch)
4Flangenut(3/8inch)
Procedure
1.Mountthe2hose-reelframestothesideofthe
machineusing4shoulderboltsand4angenuts(5/16
inch)asshowninFigure2.
Figure2
1.Shoulderbolt3.Flangenut(5/16inch)
2.Bolt(5/16inch)4.Hose-reelframes
2.Securetheundersideofthehose-reelframestothe
machineusing2bolts(5/16inch)and2jamnuts
(Figure2).
3.Lowerthehose-reelbaseontothehose-reelframes,
andsecurethemwith4longbolts(3/8inch)and4
angenuts(3/8inch)asshowninFigure3.
Figure3
1.Hose-reelbase3.Flangenut(3/8inch)
2.Longbolt(3/8inch)
4

3
InstallingtheSwitchBoxand
HoseReel
Partsneededforthisprocedure:
1Wiringharness
1Switchbox
1Swivelplate
2Bolt(5/6inch)
2Flangenut(5/16inch)
1Thrustwasher
1Snapring
1Hosereel
1Spray-gunbracket
2Carriagebolt
2Flangenut(5/16inch)
4Shortbolt(3/8inch)
4Smallwasher
4Flangenut(3/8inch)
1Springpin
1Largewasher
Procedure
1.Routethewiringharnessupthroughtheholeinthe
bottomoftheswitchbox.
2.Movingdownthewiringharness,connecttheharness
totherateswitch,thehose-reelbutton,andthepower
relay(Figure4).
Note:Thefuseforthehose-reelmotorislocatedin
theswitchbox.
Figure4
1.Hose-reelbutton3.Rateswitch
2.Fuse4.Powerrelay
3.Droptheswivelplateintotheholeonthehose-reel
base.
4.Ontheundersideofthehose-reelframe,attachthe
thrustwasherandsnapringtothepostontheswivel
plate(Figure5).
Figure5
1.Thrustwasher2.Snapring
5.Mounttheswitchboxtotheswivelplateusing2bolts
(5/16inch)and2angenuts(5/16inch)asshownin
Figure6.
Figure6
1.Swivelplate3.Wiringharness
2.Switchbox4.Wiring-harnessclip
6.Securethewiringharnesstothesidesoftheswivel
plateusingtheexistingclips(Figure6).
7.Securethehosereeltotheswivelplateusing4short
bolts(3/8inch),4smallwashers,and4angenuts
(3/8inch)asshowninFigure7.
Note:Thehose-reelmotorshouldfaceawayfrom
theswitchpanel.
5

Figure7
1.Flangenut(3/8inch)3.Shortbolt(3/8inch)
2.Smallwasher
8.Installthelargewasherandspringpintotheunderside
ofthehose-reelframe(Figure8).
Figure8
1.Largewasher2.Springpin
9.Connecttheremainingwiringharnessplugstothe
motor,themain-harnesspower,andthehosereelkit
plugs.
4
InstallingtheControlValve
Partsneededforthisprocedure:
1Controlvalve
1Hose-reelsupplyhose
1Gasketclamp
1Straight,barbedtting
1Shut-offvalve
1Femalecap
1Fitting
Procedure
1.Removetheretainerthatsecurestheaactuatortothe
manifoldvalveforthesectionvalveoragitationvalve
(Figure9).
Note:Squeezethe2legsoftheretainertogetherwhile
pushingitdown.
Note:Retaintheactuatorandretainer.
Figure9
1.Actuator3.Stemport
2.Retainer
2.Removetheactuatorfromthemanifoldvalve.
3.Removetheretainersholdingthebypass-valvecluster
fortheboom,theendcap,andthettingandhose
assemblyasshowninFigure10.
Note:Youwillnotusethemalecap,butkeepthe
O-ringthatisonthecap.
6

1
2
3
2
g029410
Figure10
1.Endcap3.Fittingandhoseassembly
2.Retainers
4.Notethecurrentsettingsontheleftandrightknobs.
5.Rotatetheboombypassvalvecluster180degreesas
showninFigure11.
Figure11
1.Bypass-valveclusterfortheboom
6.Adjusttheleftandrightknobstothesettingsthatyou
notedinstep4.
7.Installthebypass-valveclusterfortheboom,the
femalecap,O-rings,shutoffvalve,andttingandhose
assemblyusingtheretainerspreviouslyremovedas
showninFigure12.
Figure12
1.Femalecap2.Shutoffvalve
8.Disconnectthecapandcouplerfromthe
pressure-gaugeport(Figure13).
Figure13
1.Gasket4.Coupler
2.90-degreetting5.Controlvalve
3.Gasketclamp6.Hose-reelsupplyhose
9.Installthecontrol-valveassemblyasshowninFigure
13.
10.Installthecouplerintotheopenportonthe90-degree
tting(Figure13).
Note:Discardthecap.
11.Connectthehose-reelsupplyhosetothecontrolvalve
usingahoseclamp.
12.Securethestraight,barbedttingtotheopenendof
thehose-reelsupplyhosewithahoseclamp.
13.Routethehose-reelsupplyhoseasshowninFigure14
andattachittothehosereelwithahoseclamp.
7

Note:IftheTankCleanseRinseKitisinstalled,route
thehosebehindtherinsepump.
Figure14
1.Tank-supplyhose2.Hose-reelsupplyhose
14.Securethewiringharnesstothesupplyhoseusing
2cableties.
5
ConnectingtheSprayHose
Partsneededforthisprocedure:
1Longhosewithtting
1Spraygun
1Smallhoseclamp
Procedure
1.WrapTeon®tapearoundthethreadsofthehose
ttingonthelonghose,andinstallthettingintothe
connectingtubeonthereel(Figure15).
Figure15
2.Connectthefreeendofthelonghosetothettingon
thespraygun(Figure16).
g017765
1234
Figure16
1.Hose3.Barb
2.Hoseclamp4.Spraygun
3.Securetheendofthehosewithasmallhoseclamp.
4.Connecttheterminalofthenegativebatterycableto
thebattery.
5.PresstheHOSE-WINDbutton,andcarefullyguidethe
hoseontothereelmovingthehosefromsidetosideto
evenlydistributethehose.
CAUTION
Hands,looseclothing,longhair,andjewelry
couldgetcaughtinthehoseandreelwhile
rewindingandcauseinjury.
•Keepyourhandsclearofthereelandhose
whileitisrewinding.
•Donotwearlooseclothingorjewelryand
tieuplonghair.
8

Operation
WARNING
Fluidunderpressurecanpenetrateskinandcause
injury.
•Keepyourbodyandhandsawayfromnozzles
thatejecthigh-pressureuid.
•Donotaimthesprayeratanypersonoranimal.
•Makesurethatalluidhosesandlinesarein
goodconditionandthatallconnectionsand
ttingsaretightbeforeapplyingpressuretothe
system.
•Usecardboardorpapertondleaks.
•Safelyrelieveallpressureinthesystembefore
performinganyworkonit.
•Getimmediatemedicalhelpifuidisinjected
intoskin.
•Hotliquidsandchemicalscancauseburnsor
otherharm.
Important:Alwaysemptyandcleanthesprayer
immediatelyaftereachuse.Failuretodosomaycause
thechemicalstodryorthickeninthelines,cloggingthe
pumpandothercomponents.
Cleanthespraysystemaftereachsprayingsession.To
properlycleanthespraysystem:
•Use3separaterinses.
•Useaminimumof189L(50gallons)foreachrinse.
•Usethecleanersandneutralizersasrecommendedbythe
chemicalmanufacturers.
•Usepure,cleanwater(nocleanersorneutralizers)for
thelastrinse.
SwitchingfromBoom-Spray
ModetoHand-SprayMode
1.Stopthemachine,turntheboomsoff,andsetthe
parkingbrake.
WARNING
Drivingwhileusingthehandsprayercan
causelossofcontrol,resultingininjuryor
death.
Donotoperatethehandsprayerwhiledriving.
2.Atthebackofthemachine,ensurethatthetriggerlock
onthespraygunislocked.
3.Rotatethegreenhandleonthecontrolvalve90degrees.
4.Fromtheoperatingposition,turnthepumpon.
5.SwitchthemasterboomtotheOnposition.
6.Settheenginetothedesiredspeed,thenengagethe
neutralengine-speedlock.
Important:Donotuseapressuresettinghigher
than1034kPa(150psi)withthehandsprayer.
SprayingwiththeHand
Sprayer
1.Pulloutthedesiredamountofhosefromthereel.
Important:Donotpullthehosewiththespray
gun.Alwaysholdthehoseandpullonitdirectly.
2.Releasethetriggerlock.
3.Directthespraygunnozzleattheareatobesprayed
andpullthetrigger.
4.Releasethetriggerandsetthetriggerlockwhenyou
arenished.
SwitchingfromHand-Spray
ModetoBoom-SprayMode
1.Presstherewindbuttononthehosereeluntilonlya
fewfeetofhoseisoutofthereel.
Note:Thehose-reelrewindbuttoncanonlybeused
whenthesupervisorkeyonthesprayerconsoleisin
theUnlockedposition.
CAUTION
Hands,looseclothing,longhair,andjewelry
couldgetcaughtinthehoseandreelwhile
rewindingandcauseinjury.
•Keepyourhandsclearofthereelandhose
whileitisrewinding.
•Donotwearlooseclothingorjewelryand
tieuplonghair.
2.Rotatethegreenhandleonthecontrolvalve90degrees.
3.Directthespraygunnozzleatanareawhereitissafe
tospray,releasethetriggerlock,andpullthetrigger
untilallremaininguidisoutofthehose,thensetthe
triggerlock.
4.Returnthesprayguntotheholderonthebackofthe
reel.
5.Returntheenginetoidlespeed.
6.Stopthepump.
Important:Ensurethatyouushthespraygun
withfreshcleanwaterduringyourdailycleaning
routine(refertoyoursprayer
Operator's Man ual ).
Failuretoproperlycleanthespraygunmay
degradetheperformanceandreliabilityofthe
hosereelkitandspraygun.
7.Usetherateswitchtosetthedesiredpressure.
9

DeclarationofIncorporation
ModelNo.SerialNo.ProductDescriptionInvoiceDescriptionGeneralDescriptionDirective
41245315000001andUpElectricHoseReelKit,Multi
ProWMTurfSprayer
ELECTRICHOSEREELKIT
-MULTIPROWMUtilityVehicle2006/42/EC, 2004/108/EC
RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedToromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.
Certied:EUTechnicalContact:
PeterT etteroo
ToroEuropeNV
B-2260Oevel-Westerloo
Belgium
DavidKlisTel.003214562960
Sr.EngineeringManagerFax003214581911
8111LyndaleAve.South
Bloomington,MN55420,USA
March13,2015
10