Toro 03662 User manual

FormNo.3386-464RevB
GrassBasketKit
ForReelmaster®5010SeriesCuttingUnitswith5inand7inReels
ModelNo.03662
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Cylindercollar4
Bolt4
Flangedlocknut8
Spacer2
Stopbracket2
1
Carriagebolt4
Installtherearliftcylinderlimitkit
(orderedseparately).
Basketguide1
Basketbracket1
Rollpin1
Washer1
Left-handtorsion-spring(gold)1
Right-handtorsion-spring(black)1
Basketcollar1
Flatwasher(0.344x0.875)2
Bolt(5/16x1–1/4inch)1
Bolt(5/16x1/2inch)1
2
Plasticwasher1
Installthebasketguidesandbrackets.
Cut-offbar1
Bolt(1/4x1–3/4inches)4
3Locknut(1/4inch)4
Installthecut-offbar.
4Nopartsrequired–Removethe4grassdeectors.
5Flangedlocknut2Removethesupporttube(for5–inch
diameterreelsonly).
6Basketassembly1Mountthebasketassemblytothe
cuttingunit.
7Nopartsrequired–Adjustthebasketposition.
Important:Togainadditionalclearancefortherearbasketswhenraisingthecuttingunits,installtheRearLift
CylinderLimitKit.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3386-464*B

1
InstallingtheRearLiftCylinder
LimitKit(OrderedSeparately)
Partsneededforthisprocedure:
4Cylindercollar
4Bolt
8Flangedlocknut
2Spacer
2Stopbracket
4Carriagebolt
For7-inchDiameterReels
Note:TheRearLiftCylinderLimitKit(Toropartno.
110–9604)isorderedseparately.ContactanAuthorizedToro
Dealertoorderthekit.
1.Positionthetractionunitonalevelsurface,lowerthe
liftarms/cuttingunits,andstopthemachine.Remove
thekeyfromtheignitionswitchtopreventaccidental
starting.
Important:TheRearLiftCylinderLimitKitis
onlytobemountedonthe#2and#3(rear)lift
armcylinders.
2.Installthecylindercollarstotheextendedcylinderrod
with2boltsand2angelocknuts(Figure1).Make
surethecylindercollarstoverthetopofthecylinder.
3.Looselyinstallthestopbrackettothedeectorbracket
with2carriageboltsand2locknuts(Figure1).
4.Movethestopbrackettothehighestpositiononthe
bracketandtightentheangelocknuts(Figure1).
For5-inchDiameterReels
Note:TheRearLiftCylinderLimitKit(Toropartno.
110–9604)isorderedseparately.ContactanAuthorizedToro
Dealertoorderthekit.
1.Positionthetractionunitonalevelsurface,lowerthe
liftarms/cuttingunits,andstopthemachine.Remove
thekeyfromtheignitionswitchtopreventaccidental
starting.
Important:TheRearLiftCylinderLimitKitis
onlytobemountedonthe#2and#3(rear)lift
armcylinders.
2.Installthecylindercollarsandthespacertothe
extendedcylinderrodwith2boltsand2ange
locknuts(Figure1).Makesurethecylindercollarst
overthetopofthecylinderandthespacerisushwith
thecylinderend.
3.Looselyinstallthestopbrackettothedeectorbracket
with2carriageboltsand2locknuts(Figure1).
4.Movethestopbrackettothelowestpositiononthe
bracketandtightentheangelocknuts(Figure1).
Figure1
1.Cylindercollar5.Stopbracket
2.Spacer6.Deectorbracket
3.Bolt7.Carriagebolt
4.Flangelocknut
2

2
InstallingtheBasketGuides
andBrackets
Partsneededforthisprocedure:
1Basketguide
1Basketbracket
1Rollpin
1Washer
1Left-handtorsion-spring(gold)
1Right-handtorsion-spring(black)
1Basketcollar
2Flatwasher(0.344x0.875)
1Bolt(5/16x1–1/4inch)
1Bolt(5/16x1/2inch)
1Plasticwasher
Procedure
1.Removethecuttingunitsfromthecartons.Assemble
andadjustthemaccordingtotheOperator’sManualfor
thecuttingunit.
2.UseFigure2todeterminethelocationswherethe
basketguidesorbasketbracketsmustbemountedto
thecutting-unitcarrier-frames.
Figure2
1.Centerbasket5.Right,frontbasket
2.Left,rearbasket6.Basketguide
3.Right,rearbasket7.Basketbracket
4.Left,frontbasket
3.Mountabasketguidetotheappropriatesideofeach
cuttingunitcarrierframe(Figure2)withabolt(5/16x
1/2inch)andatwasher(0.344x0.875).Positionthe
componentsasshowninFigure3.
Figure3
1.Carrierframe3.Flatwasher(0.344x
0.875)
2.Basketguide4.Bolt(5/16x1/2inch)
4.Installarollpinintothelowerholeintheappropriate
sideofeachcuttingunitcarrierframe(Figure4).The
endoftherollpinshouldbeushwiththeinnerside
ofthecarrierframe.
Figure4
1.Carrierframe5.Torsionspring(lefthand
shown)
2.Rollpin6.Basketcollar
3.Plasticwasher7.Flatwasher(0.344x
0.875)
4.Basketbracket8.Bolt(5/16x1–1/4inch)
5.Onthesamesideofthecarrierframethattherollpin
isinstalled,mountaplasticwasher,basketbracket,
torsionspring,basketcollar,atwasher(0.344x0.875)
andbolt(5/16x1-1/4inches)(Figure4).
Note:Theplasticwasher,basketbracket,andtorsion
springtontothebasketcollar.
Thegoldtorsionspringisfortheleft-handsideofthe
carrierframeandtheblackspringisfortheright-hand
sideofthecarrierframe.Thelongerlegofthespringis
tobepositionedaroundthefrontofthecarrierframe
3

andtheshorter,rearlegofthespringistobeinserted
intotheholeinthebasketbracket.
6.Checkifthebracketbasketrotatesfreely.
Important:Theplasticwashermustbeinstalled
ontothebasketcollartopreventbinding.
3
InstallingtheCut-offBar
Partsneededforthisprocedure:
1Cut-offbar
4Bolt(1/4x1–3/4inches)
4Locknut(1/4inch)
Procedure
1.Looselymountthecut-offbartothecuttingunitframe
with4bolts(1/4x1–3/4inches)and4locknuts(1/4
inch)(Figure5).
Figure5
1.Cut-offbar4.Bolt(1/4x1–3/4inches)
2.Grassshield5.Locknut(1/4inch)
3.Deector
2.Inserta0.060feelergaugebetweenthetopofthereel
andthebottomofthecut-offbartocheckclearance.
Makesurethebarandreelareequaldistanceapart
acrossthefulllengthofthereel.
Note:Thecut-offbarmustnotcontactthereelduring
operation.
3.Tightentheboltsandlocknuts(Figure5).
4
Removingthe4Grass
Deectors
NoPartsRequired
Procedure
1.Removethe4ange-headboltssecuringthefront
grass-shieldtothecutting-unitframe(Figure5).
Removethegrassshield.
2.Remove4deectorsfromtheshieldleavingonlythe1
showninFigure5.
3.Installthegrassshield.
5
RemovingtheSupportTube
(For5-inchDiameterReels
Only)
Partsneededforthisprocedure:
2Flangedlocknut
Procedure
1.Unthreadthe2ange-headboltssecuringthe
supporttubeandthecutting-unitcarrier-frametothe
cutting-unitside-plates(Figure6).Removethesupport
tube.
Note:Donotpulltheboltsallthewayoutofthe
carrierframe.
4

Figure6
1.Supporttube3.Flange-headbolt
2.Carrierframe4.Flangedlocknut(3/8inch)
2.Securethecarrierframetothecutting-unitside-plates
with2angedlocknuts(3/8inch)(Figure6).
6
MountingtheBasketAssembly
totheCuttingUnit
Partsneededforthisprocedure:
1Basketassembly
Procedure
Mountabaskettoeachcutting-unitcarrier-framebyinserting
thebasket-mountingpinintothebasket-guidebracketand
depressingtheoppositemountingpinintothepivoting-basket
bracket(Figure7).
Important:Ensurethatthefrontofthebasketdoesnot
contactthereel.Ifthereiscontact,referto7Adjusting
theBasketPosition(page6).
Figure7
1.Basket-mountingpin3.Pivoting-basketbracket
2.Basketguide
5

7
AdjustingtheBasketPosition
NoPartsRequired
Procedure
Makesurethatthebasketisparalleltothecuttingunitwith
aminimumclearanceof6mm(0.250inches)betweenthe
lipofthebasketandthereel.Ifanadjustmenttothebasket
positionisrequired,proceedasfollows:
1.Oneachsideofthebasket,loosenthecarriagebolt
nutssecuringthebasket-stopbracketstothebasket
(Figure8).
Figure8
1.0.250clearance4.Carrier-framearm
2.Basket-stopbracket5.Contactpoint
3.Basket
2.Positionthebasketsoitisparalleltothecuttingunit
withaminimumclearanceof6mm(0.250inches)
betweenthelipofthebasketandthereel(Figure8).
3.Oneachsideofthebasket,adjustthebasket-stop
bracketssotheyeachcontactacarrier-framearm.
4.Tightenthecarriage-boltnutstosecurethebasket
position.
6

Notes:
7