Toro 41602 User manual

FormNo.3406-554RevA
CoveredBoomKit
MultiPro®TurfSprayerwithTruss-StyleBoom
ModelNo.41602—SerialNo.316000001andUp
InstallationInstructions
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
11-nozzle,center-boomcover1
Rubbercover1
Reinforcementplate1
Poprivet(3/16x1/2inch)11
2
Washer(3/16inch)11
Preparethecenter-boomcover(foran
11-nozzleassembly).
12-nozzle,center-boomcover1
Poprivet(3/16x1/2inch)22
Washer(3/16inch)22
Rubbercover1
3
Reinforcementplate1
Attachan11-nozzleboomcovertoa
12-nozzleboomcover.
Center-boombracket(2014andearlier
models)2
Boom-mountplate2
U-nut8
Hex-headbolt(3/8x1-1/4inch)8
Model/serialnumberdecal1
Regulatorydecal(119-4986)1
Flangenut(3/8inch)8
Washerplate4
Hex-headbolt(5/16x1-1/4inch)8
4
Center-boombracket(2015andlater
models)4
Installthecenter-boombracketsand
cover.
Wing-boomcover2
Washerplate16
U-nut12
5Hex-headbolt(5/16x1-1/4inch)12
Installthewing-boomcovers.
Drain-valve-mountbracket1
Carriagescrew(5/16x1-1/4inch)2
6Flangenut(5/16inch)3
Installthedrain-valve-mountbracket.
Flangenut(5/16inch)2
7Flange-headbolts(5/16x1inch)2Movethedrainvalve.
8Nopartsrequired–Ensurethattheboomcovershave
properclearance.
Important:Useair-induction,at-fannozzleswiththecoveredboomkittoavoidchemicalbuilduponthecovers
duringapplication.RefertotheToronozzlechartfordetails.
Note:InstalltheSpringUpgradeKit(PartNumber120-8508)withthecoveredboom.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3406-554*A

1
PreparingtheMachine
NoPartsRequired
Procedure
CAUTION
Ifyouleavethekeyintheignitionswitch,someone
couldaccidentlystarttheengineandseriously
injureyouorotherbystanders.
Removethekeyfromtheignitionswitchbeforeyou
installthekit.
1.Movethemachinetoalevelsurface(AandBofFigure
1).
Figure1
2.Lowertheouter-boomsections(CandDofFigure1).
3.Settheparkingbrake(EofFigure1).
4.Shutofftheengine(FofFigure1).
5.Removethekeyfromthekeyswitchbeforeleavingthe
machine(GofFigure1).
2
PreparingtheCenter-Boom
Cover(foran11-Nozzle
Assembly)
Partsneededforthisprocedure:
111-nozzle,center-boomcover
1Rubbercover
1Reinforcementplate
11Poprivet(3/16x1/2inch)
11Washer(3/16inch)
Procedure
Note:Onesideofthecenter-boomcoverisalreadyattached,
soyouonlyneedtoinstallon1sideofthecover.
1.Aligntheholesontherubbercoverwiththeholeson
thecenter-boomcover(Figure2).
Figure2
1.Rubbercover2.Center-boomcover
2

2.Aligntheholesonthereinforcementplatewiththe
holesontherubbercover(Figure3).
Figure3
1.Reinforcementplate2.Rubbercover
3.Install11poprivets(3/16x1/2inch)andwashers
(3/16inch)tothecenter-boomcover(Figure4).
Figure4
1.Poprivet(3/16x1/2inch)3.Washer(3/16inch)
2.Center-boomcover
3
Attachingan11-NozzleBoom
Covertoa12-NozzleBoom
Cover
Partsneededforthisprocedure:
112-nozzle,center-boomcover
22Poprivet(3/16x1/2inch)
22Washer(3/16inch)
1Rubbercover
1Reinforcementplate
Procedure
1.Aligntheholesonthe11-nozzleboomcoverwith
theholesonthereinforcementplateattachedtothe
12-nozzleboomcover(Figure5).
Note:Thereinforcementplatecomesattachedtothe
12-nozzleboomwithpoprivets.
Figure5
1.11-nozzlecover3.12-nozzlecover
2.Reinforcementplate
3

2.Install11poprivets(3/16x1/2inch)andwashers
(3/16inch)tothereinforcementplate,attaching
11-nozzlecovertothe12-nozzlecover(Figure6).
Figure6
1.11-nozzlecover3.Poprivet(3/16x1/2inch)
andwasher(3/16inch)
2.Reinforcementplate4.12-nozzlecover
3.Using11poprivets(3/16x1/2inch)andwashers
(3/16inch),installtherubbercoverandreinforcement
plate(fromthe11-nozzlecover)tothe12-nozzlecover
(Figure7).
Figure7
1.11-nozzlecover4.Rubbercover
2.12-nozzlecover5.Reinforcementplate
3.Poprivet(3/16x1/2inch)
andwasher(3/16inch)
4
InstallingtheCenter-Boom
BracketsandCover
Partsneededforthisprocedure:
2Center-boombracket(2014andearliermodels)
2Boom-mountplate
8U-nut
8Hex-headbolt(3/8x1-1/4inch)
1Model/serialnumberdecal
1Regulatorydecal(119-4986)
8Flangenut(3/8inch)
4Washerplate
8Hex-headbolt(5/16x1-1/4inch)
4Center-boombracket(2015andlatermodels)
Procedure
Attachthemodel/serialnumberdecalandtheregulatory
decalto1ofthecenterboombracketsasshowninFigure14.
Note:Beforeapplyingthedecals,cleanthedecalareaand
ensurethatitisfreeofdirt,grease,orotherforeignmaterial.
For2014andearliermodels:
1.Installeachofthe2centerbracketsandboom-mount
platestothecenterboomusing2hex-headbolts(3/8
x1-1/4inch)and2angenuts(3/8inch)asshown
inFigure14.
Note:Whenmountingthekittoasprayer,usethe
holesinthecenterbrackettoattachthekittotheunit.
Whenmountingthekittoavehicle,usetheholesin
theboom-mountplatetoattachthekittotheunit.
2.Installthecentercovertothecenter-boombrackets
using4U-nuts,2washerplates,and4hex-headbolts
(5/16x1-1/4inch)asshowninFigure14.
For2015andlatermodels:
Important:Ifyouareinstallingan11-nozzleassembly,
youwillonlyuse4U-nuts,4hex-headbolts(3/8x1-1/4
inch),4angenuts(3/8inch),2washerplates,and2
center-boombrackets.
1.Installthecentercovertothebracket,using8U-nuts,
4washerplates,and8hex-headbolts(5/16x1-1/4
inch)asshowninFigure8.
4

1
2
3
4
g0302 99
5
6
7
Figure8
2015andlatermodels
1.Flangenut(3/8inch)5.Hex-headbolt(5/16x
1-1/4inch)
2.Bracket6.U-nut
3.Center-boomcover7.Flangebolt(3/8inch)
4.Washerplate
2.Installeachofthe4center-boombracketsandboom
mountplatestothecenterboomusing4hex-head
bolts(3/8x1-1/4inch)and4angenuts(3/8inch)as
showninFigure8.
5
InstallingtheWing-Boom
Covers
Partsneededforthisprocedure:
2Wing-boomcover
16Washerplate
12U-nut
12Hex-headbolt(5/16x1-1/4inch)
Procedure
1.Orientthespraynozzlesonbothwingboomsstraight
downward,soitcantintheholesofthewing-boom
covers.
2.Install1ofthewing-boomcovers(Figure14)using8
washerplates,6hex-headbolts(5/16x1-1/4inch),
and6U-nuts.
3.Repeatstep2toinstalltheotherwing-boomcover.
6
Installingthe
Drain-Valve-MountBracket
Partsneededforthisprocedure:
1Drain-valve-mountbracket
2Carriagescrew(5/16x1-1/4inch)
3Flangenut(5/16inch)
Procedure
1.Removethe2carriagebolts(5/16x1inch)and2
angelocknuts(5/16inch)thatsecurethefenderand
mudaptothefenderstrap(Figure9).
Note:Discardthecarriageboltandlocknut.
Figure9
1.Flangelocknut(5/16inch)4.Mudap
2.Left,rearfender5.Fenderstrap
3.Carriagebolt(5/16x1
inch)
2.Aligntheholesinthedrain-valvebracket,fenderstrap,
mudap,andfender(Figure9).
5

Figure10
1.Flangelocknut(5/16inch)3.Drain-valvebracket
2.Fenderstrap4.Carriagebolt(5/16x1-1/4
inches)
3.Assemblethevalvebracket,fenderstrap,mudap,and
fender(Figure10)withthe2carriagebolts(5/16x
1-1/4inches)and2angelocknuts(5/16inch).
4.Torquethecarriageboltsandangelocknutsto1978
to2542N∙m(175to225in-lb).
7
MovingtheDrainValve
Partsneededforthisprocedure:
2Flangenut(5/16inch)
2Flange-headbolts(5/16x1inch)
Procedure
1.Removethelynchpinthatsecuresthedrainvalveto
thesprayer-pumpbracket(Figure11).
Figure11
1.Lynchpin3.Drainvalve
2.Sprayer-pumpbracket
2.Movethedrainvalvebetweentheleft,rearfenderand
thesprayerpump(Figure11).
6

3.Removethe2mountingpegsfromthedrainvalve(A
ofFigure12).
Figure12
1.Mountingpeg3.Flange-headbolts(5/16x
1inch)
2.Drainvalve4.Flangelocknuts(5/16
inch)
4.Threadthe2angelocknuts(5/16inch)ontothe2
ange-headbolts(5/16x1inch)asshownin(Band
CofFigure12)
5.Assembletheangelocknutsandange-headboltsto
thedrainvalveandtightenthembyhand(DandEof
Figure12).
6.Alignthelocknutsofthedrainvalvewiththeholes
ofthekeyholeslotsinthedrain-valvebracket(Aof
Figure13).
Figure13
7.Movethedrainvalveoutboardanddowntosecurethe
valvetothebracket(BandCofFigure13).
8
CheckingtheClearanceofthe
BoomCovers
NoPartsRequired
Procedure
Verifythattheouter-boomcoversdonotbindagainstthe
center-boomcoverwhenyouraiseandlowerthebooms.
Note:Installshimsbetweentheouter-boomcoversand
thetrussframeoftheouter-boomsectiontoaddclearance
betweenthecoversasneeded;refertoFigure14.
7

Figure14
2014modelsandolder
1.Washerplate(18)6.Flangenut—3/8inch(8)11.Center-boomcover
2.Spraynozzle(properlyoriented)7.U-nut(16)12.Wing-boomcover(2)
3.Trussframe(outer-boomsection)8.Center-boombracket(4)13.Hex-headbolt—5/16x1-1/4inches
(16)
4.Hex-headbolt—3/8x1-1/4inches(8)9.Regulatorydecal
5.Boom-mountplate(2)10.Model/serialnumberdecal
8

Notes:

Notes: