Toro 144-0389 User manual

FormNo.3444-346RevA
BaseLightKit
ZMaster®4000SeriesRidingMower
ModelNo.144-0389
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Removetheexistingfrontbumper.
Light1
Frontbumper1
3Hex-washerheadscrew2
Installthelightandfrontbumper.
4Nopartsrequired–Removetherightsidepod.
5Headlightrockerswitch1Installtheheadlightrockerswitch.
6Wireharness1Routeandconnectthewireharness.
7Nopartsrequired–Installtherightsidepod.
8Nopartsrequired–Connectthebattery.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3444-346*

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Disengagetheblade-controlswitch.
3.Movethemotion-controlleversoutwardtothe
NEUTRAL-LOCKposition.
4.Engagetheparkingbrake.
5.Lowerthemowerdecktothelowestheightof
cut.
6.Shutofftheengineandremovethekey.
7.Disconnectthenegative-batterycable.
2
RemovingtheExisting
FrontBumper
NoPartsRequired
Procedure
1.Removethe2torx-headscrewssecuringthe
frontbumper(Figure1).
Retainthe2torx-headscrewsforlater
installation.
2.Removethefrontbumper(Figure1).
g345494
Figure1
1.Torx-headscrew2.Frontbumper
2

3
InstallingtheLightand
FrontBumper
Partsneededforthisprocedure:
1Light
1Frontbumper
2Hex-washerheadscrew
Procedure
1.Securethelighttothelightbracketusingthe2
hex-washerheadscrews(Figure2).
g345493
Figure2
1.Hex-washerheadscrew3.Lightbracket
2.Light
2.Securethefrontbumperusingthepreviously
removed2torx-headscrews(Figure3).
g345491
Figure3
1.Previouslyremoved2
torx-headscrew
2.Frontbumper
4
RemovingtheRightSide
Pod
NoPartsRequired
Procedure
1.Removethe4shoulderscrewssecuringthe
rightsidepod(Figure4).
Retainthe4shoulderscrewsforlaterinstallation.
2.Removetherightsidepod(Figure4).
g345495
Figure4
1.Rightsidepod2.Shoulderscrew
3

5
InstallingtheHeadlight
RockerSwitch
Partsneededforthisprocedure:
1Headlightrockerswitch
Procedure
1.Cutouttheopeningincontrolpaneldecalfor
theheadlightrockerswitch(Figure5).
g345490
Figure5
1.Cutouttheopeningfortheswitchhere.
2.Installtheheadlightrockerswitchintothecontrol
panel(Figure6).
Orienttheterminalsontherockerswitchtoward
therearofthemachine.
OrienttheONpositionoftheswitchtowardthe
frontofthemachineandtheOFFpositiontoward
therearofthemachine.
g345492
Figure6
1.Cutoutopening2.Headlightrockerswitch
4

6
RoutingandConnectingtheWireHarness
Partsneededforthisprocedure:
1Wireharness
Procedure
1.Removethecapfromtheauxiliaryconnectoronthemachinewireharness(Figure7).
g345638
Figure7
1.Auxiliaryconnector2.Cap
5

2.Routelightkitwireharnessalongtherightsideofthemachineframeandsecureitusingthe2magnetic
tie-mountwrapsand2push-mountfasteners(Figure8andFigure9).
Ensurethatyouroutethelightkitwireharnessunderneaththedeck-liftcrossshaftsasshowninFigure9.
3.Connectthelightkitwireharnesstotheheadlight(Figure8).
4.Connectthelightkitwireharnesstotheheadlightrockerswitch(Figure9).
5.Connectthelightkitwireharnesstotheauxiliaryconnectoronthemachinewireharness(Figure7).
g345639
Figure8
6

g345640
Figure9
1.Connectiontotheheadlightrocker
switch
3.Rightframetube5.Push-mountfastener
2.Magnetictie-mountwraps4.Deck-liftcrossshaft6.Fuel-tanksupport
7

7
InstallingtheRightSide
Pod
NoPartsRequired
Procedure
Securetherightsidepodusingthepreviously
removed4shoulderscrews(Figure4).
8
ConnectingtheBattery
NoPartsRequired
Procedure
Connectthenegative-batterycable.
8