Toro Multi-Pro 5800 User manual

FormNo.3406-964RevA
RoadLightandHomologationKit
Multi-Pro5800TurfSprayer
ModelNo.41628
InstallationInstructions
Introduction
Thiskitisdesignedtoaddthelightcomponents
requiredforon-roadtravel.Itisadedicated
attachmentforaturfsprayapplicationvehicleandis
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Readtheseinstructionscarefullytolearnhowto
operateandmaintainyourproductproperly.The
informationinthismanualcanhelpyouandothers
avoidinjuryandproductdamage.AlthoughToro
designsandproducessafeproducts,youare
responsibleforoperatingtheproductproperlyand
safely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.
g207494
Figure1
1.Modelandserialnumberplate
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3406-964*A

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparetoinstallthekit.
2Nopartsrequired–Removetheundercarriageshroudand
heatshield.
WireHarness1
Grommet1
Worklightmount2
Supportchannel1
Flange-headbolt(3/8x2-1/4inches)4
Spacer4
Flangelocknut(3/8inch)4
3
Worklight2
Assembletheworklightandwire
harness.
Flange-headbolt(1/4x3/4inch)1
Flashermodule(CE)1
Flangelocknut(1/4inch)1
Cabletie2
Hornswitch1
Jamnut(5/8inch)1
Knurlednut(5/8inch)1
Button1
Switch—rocker(on-off-on)1
Switch—rocker(illuminated)1
Turn-signalswitch1
4
Hoseclamp1
Installthewireharnessfortheswitches.
Hornassembly1
Flange-headbolt(3/8x1inch)1
5Flangelocknut(3/8inch)1
Assemblethehorn.
6Cabletie5Installthewireharnesstothechassis.
Speeddecal3
Speedsign1
Flange-headbolts(5/16x3/4inch)2
7Flangelocknuts(5/16inch)2
Installthelicenseplatebracketsand
speedsigns.
License-platelight1
Screw(#10x5/8inch)1
8Locknut(#10)2
Installthelicenseplatelight.
Taillightbracket1
Flange-headbolt(5/16x1inch)4
Flangelocknut(5/16inch)4
Reartaillamp2
9
Cabletie3
Assemblethetaillights.
Dataplate1
10Rivet4Installthedataplate
2

ProcedureDescriptionQty.Use
11Nopartsrequired–Installtheundercarriageshroud.
12Nopartsrequired–Finishtherinsetankkitinstallation.
1
PreparingtoInstalltheKit
NoPartsRequired
Procedure
WARNING
Incorrectbatterycableroutingcoulddamage
thesprayerandcablescausingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
WARNING
Batteryterminalsormetaltoolscouldshort
againstmetalsprayercomponentscausing
sparks.Sparkscancausethebatterygasses
toexplode,resultinginpersonalinjury.
•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthesprayer.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
thesprayer.
•Alwayskeepthebatterystrapinplaceto
protectandsecurethebattery.
1.Movethemachinetoalevelsurface,fullypress
inthebrakepedal,andsettheparking-brake
pedal;refertotheOperator’sManual.
2.RotatethekeyswitchtotheOffposition,and
removethekey;refertotheOperator’sManual.
3.Removethebatterycoveranddisconnectthe
negative(black—ground)cablefromthebattery
post(Figure2).
g207342
Figure2
1.Batterycover4.Negativebatterycable
2.Strapandbuckle5.Positivebatterypost
3.Positivebatterycable6.Negativebatterypost
4.Disconnectthepositive(red)cablefromthe
batterypost(Figure2).
2
RemovingtheForwardHeat
ShieldandUndercarriage
Shroud
NoPartsRequired
RemovingtheForwardHeatShield
1.Engagetheparkingbrake,shutoffthespray
pump,shutofftheengine,andremovethekey.
2.Raisethefrontandbackofthemachine
andsupportitwithjackstands;refertothe
Operator’sManual.
3.Removethe6hex-headboltsand6washers
thatsecurethefront,forwardheatshieldtothe
chassisandremovetheshield(Figure3).
Note:Retainthebolts,washers,andheatshield
forinstallationinInstallingtheForward-Heat
Shield(page26).
3

g028168
Figure3
1.Forwardheatshield3.Frontofthemachine
2.Hex-headboltsand
washers
RemovingtheUndercarriage
Shroud
G032041
g032041
Figure4
1.Removethefollowinghardwarethatsecuresthe
rearoftheundercarriageshroudtothechassis
ofthemachine(Figure5):
•2016machines—7ange-headbolts(5/16
x7/8inch)and7washers(5/16inch)
•2017andlatermachines—5ange-head
bolts(5/16x7/8inch)and5washers(5/16
inch)
Note:Retaintheange-headboltsand
washersforinstallationinstep5ofRemoving
theUndercarriageShroud(page4).
g208653
Figure5
2017machineshown;2016machinesaresimilar
1.Undercarriageshroud3.Flange-headbolts(5/16x
7/8inch)
2.Washers(5/16inch)4.Frontofthemachine
2.Removethe4angelocknuts(5/16inch)from
theboltsandcarriageboltsthatsecurethe
supportstrapsoftheundercarriageshroud
totheengine-mountbracketsofthemachine
(Figure6).
Note:Donotremovetheboltsfrom
themachine.Retaintheangelocknuts
forinstallationinstep3ofInstallingthe
UndercarriageShroud(page25).
4

g032043
Figure6
1.Enginemounts4.Flangelocknuts(5/16
inch)
2.Bolt—shownforclarity;do
notremove
5.Frontofthemachine
3.Undercarriageshroud
3.Liftthesupportstrapsovertheboltsthatsecure
theundercarriageshroudtotheengine-mount
brackets.
4.Removetheundercarriageshroudfromthe
machine(Figure5andFigure6).
3
AssemblingtheWorklight
andWireHarness
Partsneededforthisprocedure:
1WireHarness
1Grommet
2Worklightmount
1Supportchannel
4Flange-headbolt(3/8x2-1/4inches)
4Spacer
4Flangelocknut(3/8inch)
2Worklight
AssemblingtheGrommetontothe
WireHarness
g207897
Figure7
1.71cm(28inches)wire
harnessbranch—RIGHT
TURNSIGNAL
4.99cm(39inches)wire
harnessbranch—LEFT
FRONTTURN/RUNNING
LIGHT
2.89cm(35inches)wire
harnessbranch—LEFT
TURNSIGNAL
5.Forward
3.108cm(42-1/2
inches)wireharness
branch—hornswitch,TO
HEADLIGHTSWITCHPIN1,
turnsignal,hazardswitch,
CEashermodule,andTO
MAINHARNESS
6.112cm(44inches)wire
harnessbranch—RIGHT
FRONTTURN/RUNNING
LIGHT
1.Alignthe6-socketconnectorfortheRIGHTFRONT
TURN/RUNNINGLIGHTofthe112cm(44inches)
wireharnessbranchthroughthegrommetand
5

movethegrommettowardthe112cm(44
inches)wireharnessbranch(Figure9).
g207895
Figure8
1.6-socketconnector(RIGHT
FRONTTURN/RUNNING
LIGHT)
3.6-socketconnector(LEFT
FRONTTURN/RUNNING
LIGHT)
2.Grommet
2.Alignthe6-socketconnectorfortheLEFTFRONT
TURN/RUNNINGLIGHTofthe99cm(39inches)
wireharnessbranchthroughthegrommet
(Figure8).
3.PositionthegrommetasshowninFigure9.
g207891
Figure9
AssemblingtheWireHarnessto
theWorklightSupport
1.Assemblethe2worklightmountsontothe112
cm(44inches)wireharnessbranchandthe99
cm(39inches)wireharnessbranchasshown
inFigure10.
g207890
Figure10
1.Worklightmount3.99cm(39inches)wire
harnessbranch—LEFT
FRONTTURN/RUNNING
LIGHT
2.112cm(44inches)wire
harnessbranch—RIGHT
FRONTTURN/RUNNING
LIGHT
2.Aligntheholesinthesupportchannel,spacer,
andworklightmountasshowninFigure11.
6

g207904
g207896
Figure11
1.Flangelocknut(3/8inch)4.Supportchannel
2.Worklightmount5.Flange-headbolt(3/8x
2-1/4inches)
3.Spacer
3.Assemblethesupportchanneltotheworklight
mount(Figure11)withthe4ange-headbolts
(3/8x2-1/4inches),4spacers,and2ange
locknuts(3/8inch).
Note:Assemblethelocknutontothe
ange-headboltattheoutboardposition.
4.Assemblethesupportchanneltotheworklight
mount(Figure11)withthe4ange-headbolts
(3/8x2-1/4inches),4spacers,and2ange
locknuts(3/8inch).
Note:Assemblethelocknutontothe
ange-headboltattheoutboardposition.
5.Tightentheange-headboltandangelocknut
toremovethegapbetweentheworklightmount,
spacer,andsupportchannel.
6.Insertthepush-infastenerofthewireharness
intotheholeintheendoftheworklightmount
asshowninFigure12.
g208157
Figure12
7.Repeatsteps2through6fortheworklightmount
attheotherendofthesupportchannel(Figure
11).
InstallingWorklightstothe
Support
1.Aligntheleftandrightworklightassemblieswith
theamberlensesoutwardasshowninFigure
13.
g207936
Figure13
1.Amberlenses(worklights)
2.Assembleaserratedshellandasphericaljoint
ontothestudofaworklight(Figure14).
7

g207892
Figure14
1.Stud(worklight)4.Locknut(10mm)
2.Serratedshell5.Flange(worklightmount)
3.Sphericaljoint
3.Assembletheworklightintotheholeinthe
angeoftheworklightmount(Figure14)witha
serratedshell,sphericaljoint,andlocknut(10
mm),andtightenthelampbyhand.
Note:Tightentheworklightenoughtomaintain
itsposition,butallowtheoperatortoalignthe
lightifneeded.
4.Repeatsteps2and3fortheworklightatthe
otherhead-lampmount.
5.Plugthe6-socketconnectorslabeledRIGHT
FRONTTURN/RUNNINGLIGHTand6-socket
connector(RIGHTFRONTTURN/RUNNINGLIGHT
intothe6-pinconnectorsoftheworklights
(Figure15).
g207894
Figure15
1.6-socketconnector(RIGHT
FRONTTURN/RUNNING
LIGHTor6-socket
connector(RIGHTFRONT
TURN/RUNNINGLIGHT)
2.6-pinconnector(worklight)
InstallingtheWorklightAssembly
totheMachine
1.Assembletheworklightmountandsupport
channeltotheframeoftheoorplatewith2
angelocknutsasshowninFigure14.
g207893
Figure16
1.Flangelocknut(3/8inch)3.Supportchannel
2.Frame(oorplate)4.Flange-headbolt(3/8x
2-1/4inches)
2.Torquethe4ange-headboltsand4ange
locknutsto37to45N∙m(27to33ft-lb).
8

4
InstallingtheWireHarness
fortheSwitches
Partsneededforthisprocedure:
1Flange-headbolt(1/4x3/4inch)
1Flashermodule(CE)
1Flangelocknut(1/4inch)
2Cabletie
1Hornswitch
1Jamnut(5/8inch)
1Knurlednut(5/8inch)
1Button
1Switch—rocker(on-off-on)
1Switch—rocker(illuminated)
1Turn-signalswitch
1Hoseclamp
RoutingtheWireHarnesstothe
DashPanel
g208167
Figure17
1.108cm(42-1/2
inches)wireharness
branch—hornswitch,TO
HEADLIGHTSWITCHPIN1,
turnsignal,hazardswitch,
CEashermodule,andTO
MAINHARNESS
2.Forward
1.Routethe108cm(42-1/2inches)branchofthe
kitwireharnessupalongthefrontwireharness
ofthemachineandthroughthegrommetinthe
oorplate(Figure18).
g208202
Figure18
1.Frontwireharness
(machine)
3.Grommet(oorplate)
2.108cm(42-1/2inches)
wireharnessbranch
4.Frontofthemachine
2.Continueroutingthebranchofthekitwire
harnessupandunderthedashpanelofthe
machine(Figure19).
g208203
Figure19
1.Dashpanel3.6-pinconnector—kit
wireharness(TOMAIN
HARNESS)
2.6-socketconnector—kit
wireharness(CEasher
module)
4.108cm(42-1/2inches)
wireharnessbranch
3.Frominsidethestoragecompartment,inserta
ange-headbolt(1/4x3/4inch)thoughthehole
intheinboardwallofthecompartment(Figure
20).
9

g208200
Figure20
1.Hole—inboardwall
(storagecompartment)
2.Flange-headbolt(1/4x
3/4inch)
4.AssembletheCEashermoduletothe
ange-headboltwithaangelocknut(1/4inch),
andtightenbyhand(Figure21).
g208199
Figure21
1.Flangelocknut(1/4inch)3.Flashermodule(CE)
2.Flange-headbolt(1/4x
3/4inch)
4.Storagecompartment
5.Plugthe6-socketconnectorofthekitwire
harnessintotheCEashermodule(Figure22).
g208201
Figure22
1.Flashermodule(CE)3.6-pinconnector—front
wireharnessofthe
machine(lightkitinterface)
2.6-socketconnector—kit
wireharness(CEasher
module)
4.6-pinconnector—kit
wireharness(TOMAIN
HARNESS)
6.Plugthe6-pinconnectorofthemachinewire
harnessintothe6-pinconnectorofthekitwire
harnesslabeledTOMAINHARNESS(Figure22).
7.Securethe108cm(42-1/2inches)branchofthe
kitwireharnesstothefrontwireharnessofthe
machinewith2cabletiesasshowninFigure23.
g208204
Figure23
1.Cabletie
10