Toro BU-003867 User manual

FormNo.3421-433RevA
4-in-1Bucket
TX1000CompactToolCarrier
ModelNo.BU-003867
ModelNo.BU-003879
ModelNo.BU-003997
Registeratwww.Toro.com.
OriginalInstructions(EN)*3421-433*A

Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Gotowww.T oro.comtoaccesswarranty,parts,and
otherproductinformation.
g243743
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................3
GeneralSafety...................................................3
SlopeSafety.......................................................3
AttachmentSafety..............................................4
MaintenanceandStorageSafety........................4
BeforeDigging....................................................4
SafetyandInstructionalDecals..........................5
ProductOverview.....................................................5
Controls.............................................................5
Specications....................................................6
MaximumMaterialDensityatCapacity...............6
Operation..................................................................7
InstallingandRemovingtheAttachment.............7
4-in-1OperationandControl..............................7
TransportPosition..............................................7
BucketOperation................................................8
BladeOperation.................................................8
LevellerOperation..............................................8
GrappleBucketOperation..................................8
Maintenance.............................................................9
RecommendedMaintenanceSchedule(s).............9
LubricatingtheBucket........................................9
Storage.....................................................................9
Troubleshooting......................................................10
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedinAustralia
AllRightsReserved

Safety
DANGER
Theremaybeburiedutilitylinesinthework
area.Diggingintothemmaycauseashock
oranexplosion.
Havethepropertyorworkareamarkedfor
buriedlinesanddonotdiginmarkedareas.
Contactyourlocalmarkingserviceorutility
companytohavethepropertymarked(Call
1100forthenationwidemarkingservice).
GeneralSafety
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
•Donotcarryaloadwiththearmsraised;always
carryloadsclosetotheground.
•Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas.
•ReadandunderstandthecontentofthisOperator’s
Manualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Neverallowchildrenoruntrainedpeopleto
operatethemachine.
•Keepyourhandsandfeetawayfromthemoving
componentsandattachments.
•Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepbystandersandpetsasafedistanceaway
fromthemachine.
•Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthisOperator’sManual.
SlopeSafety
•Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.Anempty
bucketmakestherearofthemachinetheheavy
end,andafullbucketmakesthefrontofthe
machinetheheavyend.Mostotherattachments
makethefrontofmachinetheheavyend.
•Raisingtheloaderarmsonaslopeaffectsthe
stabilityofthemachine.Keeptheloaderarmsin
theloweredpositionwhenonslopes.
•Slopesareamajorfactorrelatedtolossofcontrol
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
•Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
usecommonsenseandgoodjudgmentwhen
performingthissurvey.
•Slowdownanduseextracareonhillsides.Ground
conditionscanaffectthestabilityofthemachine.
•Avoidstartingorstoppingonaslope.Ifthe
machinelosestraction,proceedslowly,straight
downtheslope.
•Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthemachine
uphill.
•Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
•Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
•Watchforholes,ruts,orbumps,asuneventerrain
couldoverturnthemachine.Tallgrasscanhide
obstacles.
•Usecautionwhenoperatingonwetsurfaces.
Reducedtractioncouldcausesliding.
•Donotoperatethemachineneardrop-offs,
ditches,embankments,orbodiesofwater.The
machinecouldsuddenlyrolloverifawheelor
trackgoesovertheedgeortheedgecavesin.
Maintainasafedistancebetweenthemachine
andanyhazard.
•Donotremoveoraddattachmentsonaslope.
•Donotparkthemachineonahillsideorslope.
3

AttachmentSafety
•Weargloves,eyeprotection,longpants,
substantialslip-resistantfootwear,andhearing
protectionduringoperationorwhileadjustingor
repairingthemachine.Tiebackhairanddonot
wearloosejewelry.
•Afterstrikingaforeignobject,shutofftheengine,
removethekey,thoroughlyinspecttheattachment
foranydamage,andrepairthedamagebefore
startingandoperatingtheattachment.
•Alwayslowertheattachmenteachtimeyoushut
offthemachineorleavetheoperatingposition.
•Cleananydirtordebristhatmayhinderconnecting
theattachmenttothemachine.Ensurethatthe
attachment-lockingpinsarefullyseatedinthe
holesoftheattachment-mountplate.Refertothe
Operator’sManualforthemachinefordetailed
informationonsafelyconnectinganattachmentto
yourmachine.
•Whenliftingtheattachmentkeepitleveland
preventtheloadfromspillingbackward.
MaintenanceandStorage
Safety
•Checkfastenersatfrequentintervalsforproper
tightnesstoensurethattheequipmentisinsafe
operatingcondition.
•RefertotheOperator’sManualforimportant
detailsifyoustoretheattachmentforanextended
periodoftime
•Maintainorreplaceanysafetyandinstruction
labelsthataredamagedormissing.
BeforeDigging
Topreventdamageanddisruptiontounderground
pipeandcablenetworksinyourproposedexcavation
site,contacttheDialBeforeYouDigservice.You
candial1100toaccessplansforunderground
networksanywhereinAustralia.Youmayalsolog
ontowww.dialbeforeyoudig.com.auforadditional
information.
Remember,everyonehasaDutyofCaretolocate
undergroundpipesandcablesbeforediggingor
excavating.
Diggingorexcavatingwithoutrstdialing1100could
leadtoinjuryordeathtoyouandbystanders.Itcould
alsoleadtocostlydisruptionofessentialservicesand
nancialpenalties.
g244146
Figure3
4

SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal100-4648
100-4648
1.Warning;crushingofarmhazard;crushingofleg
hazard—keepbystandersawayfromthemachine.
decalau117-1898
AU117-1898
1.Tippinghazard—readtheOperator’sManual;themaximum
loadis408kg(900lb).
ProductOverview
g244100
Figure4
1.4-in-1bucket3.Loaderarm/attachmenttilt
lever
2.Hydraulicconnections
Controls
Becomefamiliarwiththecontrols(Figure5)before
youstarttheengineandoperatethetractionunit.
Referto4-in-1OperationandControl(page7)for
moreinfooncontrollingthebucket.
AuxiliaryHydraulicsLowFlow
Switch
Pressonthefrontoftheauxiliaryhydraulicslowow
switchtoturniton.
g239507
Figure5
1.Lowowswitch
5

Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
4-in-1ExtraHighVolumeBucket
ModelBU003867
1346mm Width
(53inches)
804mm Length
(31.7inches)
Height558mm(22inches)
Weight205kg(451.9lbs)
Capacity(SAEstruck
capacity)
0.22m3(7.8ft3)
2151kg/m3
Maximumdensity,heaped
(134.3lb/ft3)
2558kg/m3
Maximumdensity,struck
(159.7lb/ft3)
4-in-1WideBucket
ModelBU003897
1067mm Width
(42inches)
Length685mm(27inches)
Height558mm(22inches)
Weight160kg(352.7lbs)
Capacity(SAEstruck
capacity)
0.15m3(5.3ft3)
1796kg/m3
Maximumdensity,heaped
(112.1lb/ft3)
2156kg/m3
Maximumdensity,struck
(134.6lb/ft3)
4-in-1NarrowBucket
ModelBU003997
Width863mm(34inches)
Length685mm(27inches)
Height558mm(22inches)
Weight139kg(306.4lbs)
Capacity(SAEstruck
capacity)
0.12m3(4.3ft3)
1004kg/m3
Maximumdensity,heaped
(66.7lb/ft3)
1221kg/m3
Maximumdensity,struck
(76.2lb/ft3)
MaximumMaterialDensityat
Capacity
Thedensityofthematerialsmovedbythebucket
variesand,therefore,sodoestheamountofmaterial
thatthebucketcancarrybeforereachingthe
maximumloadrating.ThetablesinSpecications
(page6)listthedensityofmaterialthatcanbe
carried,bothheapedandstruck(i.e.,leveledoff),in
thebucket.Thetablebelowlistscommonmaterials
andtheirdensities.
Tomovethematerialswithdensitiesgreaterthanthe
maximumallowedforthebucket,reducethevolume
ofthematerialplacedinthebucket.
MaterialDensity
MaterialDensity(Approximate)
Caliche1250kg/m3(78lb/ft3)
Clay:
Naturalbed
Dry
Wet
Withgravel,dry
Withgravel,wet
1600kg/m3(104lb/ft3)
1480kg/m3(93lb/ft3)
1660kg/m3(104lb/ft3)
1420kg/m3(89lb/ft3)
1540kg/m3(96lb/ft3)
Coal:
Anthracite,broken
Bituminous,broken
1100kg/m3(69lb/ft3)
830kg/m3(52lb/ft3)
Earth:
Dry,packed
Wet,packed
Loam
1510kg/m3(94lb/ft3)
1600kg/m3(100lb/ft3)
1250kg/m3(78lb/ft3)
Granite,brokenorlarge
crushed
1660kg/m3(104lb/ft3)
Gravel:
Dry
Pitrun(graveledsand)
Dry,13to51
mm(1/2to2inch)
Wet,13to51mm(1/2
to2inch)
1510kg/m3(94lb/ft3)
1930kg/m3(120lb/ft3)
1690kg/m3(106lb/ft3)
2020kg/m3(126lb/ft3)
Limestone,brokenorcrushed1540kg/m3(96lb/ft3)
Sand:
Dry
Wet
Withgravel,dry
Withgravel,wet
1420kg/m3(89lb/ft3)
1840kg/m3(115lb/ft3)
1720kg/m3(107lb/ft3)
2020kg/m3(126lb/ft3)
Sandstone,broken1510kg/m3(94lb/ft3)
Shale1250kg/m3(78lb/ft3)
Slag,broken1750kg/m3(109lb/ft3)
Stone,crushed1600kg/m3(100lb/ft3)
Topsoil950kg/m3(59lb/ft3)
6

Operation
The4-in-1bucketcanbeusedin4differentoperating
modes:
•Bucket
•Blade
•Leveller
•Grapplebucket
InstallingandRemoving
theAttachment
RefertotheOperator’sManualforthetractionunitfor
theinstallationandremovalprocedure.
Important:Beforeinstallingtheattachment,
positionthemachineonalevelsurface,ensure
thatthemountplatesarefreeofanydirtordebris,
andensurethatthepinsrotatefreely.Ifthepins
donotrotatefreely,greasethem.
Note:Alwaysusethetractionunittoliftandmove
theattachment.
WARNING
Ifyoudonotfullyseatthequick-attach
pinsthroughtheattachmentmountplate,
theattachmentcouldfalloffthemachine,
crushingyouorbystanders.
Ensurethatthequick-attachpinsarefully
seatedintheattachmentmountplate.
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.
•Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.
•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
•Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.
CAUTION
Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponents,youmaybeburned.
•Weargloveswhenoperatingthehydraulic
couplers.
•Allowthemachinetocoolbeforetouching
hydrauliccomponents.
•Donottouchhydraulicuidspills.
4-in-1Operationand
Control
Afteryouattachthe4-in-1buckettothemountplate
ofthetractionunit,ensurethatthehydrauliccouplers
areconnected,andthattheauxiliaryhydraulicslow
owsystemisturnedon.Startandrunthemachineat
fullthrottle.
Usetheloaderarm/attachmenttiltlevertocontrolthe
bucketattachment;refertoyourOperator’sManual.
Movetheauxiliaryhydraulicsleverfromtheneutralto
forwardowdirectiontoopenthebucketjaws,move
theleverfromneutraltoreverseowdirectiontoclose
thejaws;refertoyourOperator’sManual.
Whenloadingmaterial,alwayshavethebucketlevel
tothegroundandmoveforwardintothematerialto
belifted.Whenthebucketisfull,tiltitrearwardto
decreasetheliftingresistancewhenyoulifttheload.
TransportPosition
Whentransportingaload,keeptheattachmentas
closetothegroundaspossible,nomorethan6
inchesabovethelowestposition.Tiltitrearwardto
keeptheloadlevel.
g240205
Figure6
1.Nomorethan6inches
abovethelowestposition
2.Tilttheloadrearward
7

BucketOperation
Youcandrawthejawstogethertousethisattachment
asastandardbucket.Youcanalsoopenthe4-in-1
bucketjawstodumpthecontentsintoahigherarea
thanastandardbucketcanreach.
Whenloadingmaterial,alwayshavethebucketlevel
tothegroundandmoveforwardintothematerialto
belifted.Whenthebucketisfull,tiltitrearwardto
decreasetheliftingresistancewhenyoulifttheload.
Whentransportingaload,keepthebucketasclose
tothegroundaspossible.
BladeOperation
Withthejawscompletelyopen,youcanusetheback
ofthebucketasabladetopushmaterial.Youcan
alsopartiallyclosethejawsandusingthebottomof
thefrontbuckettoknockthetopofclumpsandgrade
withtherearblade.
Whenscraping,levellingandsurfacestripping,lower
thebladetotheground,ensuringthatthecuttingedge
makescontact.Thebladewillbiteintothesoilasyou
moveforward.
LevellerOperation
Withthejawsfullyopenandthebuckettippedslightly
forwardsothatthebackcuttingedgeoftheoorison
theground,andthefrontedgeisofftheground.The
angleofthebackcuttingedgeyoucanusethebucket
asalevellerbymovingthecuttingedgebackacross
thesurfaceoftheground.
GrappleBucketOperation
Thesidejawscanalsobeusedforpickingupmaterial
byclosingthemoverobjectsormaterialstobe
transported(Figure7).
Note:T akecarewhenusingthismethodthatyou
don’tcrushanobjectthatyouarepickingupbetween
thesidejaws.
g235997
Figure7
Correctoperation
Important:Donotusetheoortopickorpull
objects.Thiswillcausedamagetotheoor/
bucketandwillvoidthebucketwarranty(Figure
8).
g235998
Figure8
Incorrectoperation
8

Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
IntervalMaintenanceProcedure
Beforeeachuseordaily
•Lubricatethebucket
•Ensurethatallfastenersaresecurelytightened.
•Inspectthehydraulicsystemforleaksandloosettings.
•Cleantheareasaroundthebucketcylinderandmountplatepivot.
•Checkforwearofpins,linkages,andcuttingedges.
•Greasethebucketpivotpoints.
Every200hours•Lubricatethebucket
•Inspectthehydraulicsystemforleaksandloosettings.
Beforestorage•Inspectthehydraulicsystemforleaksandloosettings.
LubricatingtheBucket
ServiceInterval:Beforeeachuseordaily
Every200hours
Usingagreasegun,pumpgeneralpurposegrease
intothesixgreasettingsonthe4-in-1bucketuntil
thegreasebeginstoooze(Figure9).Wipeawayany
excessgreasewithashopcloth.
g006224
Figure9
1.Greasettings
Storage
1.Beforelong-termstorage,washtheattachment
withmilddetergentandwatertoremovedirtand
grime.
2.Checkandtightenallbolts,nutsandscrews.
Repairorreplaceanypartthatisdamagedor
worn.
3.Ensurethatallthehydraulichosecouplersare
connectedtogethertopreventcontamination
enteringthehydraulicsystem.
4.Paintallscratchedorbaremetalsurfaces.
Note:PaintisavailablefromyourAuthorized
ServiceDealer.
5.Greasethepivotpoints;refertoLubricatingthe
Bucket(page9).
6.Storetheattachmentinaclean,drygarageor
storagearea.
7.Coverthebuckettoprotectitandkeepitclean.
9

Troubleshooting
ProblemPossibleCauseCorrectiveAction
1.Thehydrauliccoupler(s)arenot
completelyconnected.
1.Ensurethatthecouplersarecorrectly
connectedandsecured.
2.Thereisanobstructioninahydraulic
hose.
2.Findandremovetheobstruction.
3.Theauxiliaryvalveonthetractionunit
isnotoperatingcorrectly.
3.Repairorreplacethevalve.
Thebucketdoesnotopenorclose.
4.The4-in-1buckethydrauliccylinder(s)
arenotoperatingcorrectly.
4.Repairorreplaceanynon-operational
hydrauliccylinder(s).
10

Notes:

4in1bucket
TheToroWarranty
Conditions
TheT oro®Companyanditsafliate,T oroWarrantyCompany,pursuanttoanagreementbetweenthem,jointlywarrantyourT oroProduct(“Product”)
tobefreefromdefectsinmaterialsorworkmanship.
ThewarrantyappliesfromthedateoftheProductisdeliveredtotheoriginalretailpurchaser:
Whereawarrantableconditionexists,wewillrepairtheProductatnocosttoyouincludingdiagnosis,labourandparts.
ProductsWarrantyPeriod
Bucket12months
Wireharnessandvalvemanifold6months
InstructionsforObtainingWarrantyService
IfyouthinkthatyourToroProductcontainsadefectinmaterialsorworkmanship,followthisprocedure:
1.ContactanyAuthorisedToroServiceDealertoarrangeserviceattheirdealership.T olocateaConstructiondealerconvenienttoyou,accessour
websiteatwww.Toro.com.au.
2.Bringtheproductandyourproofofpurchase(salesreceipt)andanexplanationofthefaulttotheServiceDealer.Allcostsassociatedwiththe
returnoftheproductarethepurchaser’sresponsibility.
3.If,foranyreason,youaredissatisedwiththeServiceDealer’sanalysisorwiththeassistanceprovided,contactusat:
CustomerServiceDepartment
ToroAustraliaPtyLtd
Unit1,13DownardStreet
Braeside,Victoria3195
Ph:[phone]
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenanceproceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Partsscheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),are
warrantedfortheperiodoftimeuptothescheduledreplacementtimeforthatpart.Failuretoperformrequiredmaintenanceandadjustmentscanbe
groundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiodaredefectsinmaterialsorworkmanship.Thisexpresswarrantydoes
notcoverthefollowing:
•Productfailureswhichresultintheuseofnon-T ororeplacementparts,orfrominstallationanduseofadd-on,modied,orunapprovedaccessories
•Productfailureswhichresultfromfailuretoperformrequiredmaintenanceand/oradjustments
•Productfailureswhichresultfromoperatingtheproductinanabusive,negligentorrecklessmanner
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.Examplesofpartswhichareconsumed,orusedup,duringnormalProduct
operationinclude,butarenotlimitedto,diggingteeth,tines,sparkplugs(petrolmodels),tracks,lters,chains,etc.
•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutsideinuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,orchemicals,etc.
•Normal“wearandtear”items.Normal“wearandtear”includes,butisnotlimitedto,wornpaintedsurfaces,scratcheddecalsorwindows,etc.
•Anycomponentcoveredbyaseparatedmanufacturer’swarranty
•Pickupanddeliverycharges
GeneralConditions
Thepurchaseriscoveredbythenationallawsofeachcountry.Therightstowhichthepurchaserisentitledwiththesupportoftheselawsarenot
restrictedbythewarrantyandthebenetsprovidedunderthiswarrantyareinadditiontoanyrightsandremediesunderanyapplicablelaws..
AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorizedToroServiceDealerusingToroapprovedreplacementparts.Repairbyan
AuthorizedToroServiceDealerisyoursoleremedyunderthiswarranty.
Totheextentpermittedbylaw,neitherTheToroCompanynorToroWarrantyCompanyisliableforindirect,incidental,orconsequential
damagesinconnectionwiththeuseoftheToroProductscoveredbythesewarranties,includinganycostorexpenseofprovidingsubstitute
equipmentorserviceduringreasonableperiodsofmalfunctionornon-usependingcompletionofrepairsunderthesewarranties.
AustralianConsumerLaw:
Australiancustomerswhoareconsidered”consumers”forthepurposesoftheAustralianConsumerLaw:Ourgoodscomewithguaranteesthat
cannotbeexcludedundertheAustralianConsumerLaw.Youareentitledtoareplacementorrefundforamajorfailureandcompensationforany
otherreasonablyforeseeablelossordamage.Youarealsoentitledtohavethegoodsrepairedorreplacedifthegoodsfailtobeofacceptable
qualityandthefailuredoesnotamounttoamajorfailure.374-0327RevA