Town & Country Fireplaces TC54 SERIES DMODULAR User manual

130212-16 TC54.NG02C2 5056.4256202
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together.Refer to the Installation and Operating Instructions
for proper gas supply, safety requirements and operating
instructions.
TC54
COUNTRY HOME
BURNER KIT
PART#
TC54.NG02C2
For TC54
Series C
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

130212-12 TC54.NG02C2
• BURNER ASSEMBLY
(including pilot and manifold)
• LOG GRATE (including upper
burner and pilot assembly)
• EMBER MATERIAL (two bags)
• HARDWARE PACKAGE
1. Remove ceramic ller piece from center of lower burner, set
aside. Place the keyhole slots in the burner over the two screws
located in the rebox base. (Fig. # 1-3)
2. Slide the burner back to engage the screws in the small part of
the keyhole slot and tighten screws. Replace ceramic ller piece
in center of lower burner.
3. Attach the manifold supply tube from the lower burner to the front
bulk head tting and tighten. (Fig. # 4) Ensure that there are no
leaks.
Fig. #4
Fig. # 2 Fig. # 3
SCREWS
Fig. # 1
2
Package
Contents
Burner / Grate Installation

FRONT CONNECTIONS
Fig. #6
Fig. #8
BULKHEAD PLATE
ACCESS COVER
130212-12 TC54.NG02C2
4. Attach the pilot supply tube from the lower burner pilot to the
front bulk head tting and tighten. (Fig. # 5)
5. Remove access cover from side of rebox. (Fig. #6) Secure the
bulkhead plate to the rebox (2 screws)(Fig.#7) Attach the ignition
and sensor wires to the control module on the front valve. Red
end to the connector marked by the red dot, white end to the
connector marked by the white dot. (Fig. #8)
6. Position the grate and attach it to the oor with two screws located
behind the front legs. (Fig. # 9)
7. Attach the manifold supply tube from the upper burner to the
rear bulk head tting and tighten. (Fig. # 10) Ensure that there
are no leaks.
RED END TO
RED DOT
WHITE END TO
WHITE DOT
RED END
Fig. #5
Fig. #7
Fig. #9
Fig. #10
3

REAR CONNECTIONS
BULKHEAD PLATE
RED END TO
RED DOT
WHITE END TO
WHITE DOT
130212-12 TC54.NG02C2
9. Attach the pilot supply tube from the upper burner pilot to the
rear bulk head tting and tighten. (Fig. # 13)
10. Secure the bulkhead plate to the rebox. (2 screws) Attach the
ignition and sensor wires to the module on the rear valve. Red
end to the connector marked by the red dot, white end to the
connector marked by the white dot. (Fig #14)
A panel set must now be installed. See Installation and
Operating Instructions manual for details.
8. Install the upper burner/ pilot assembly. Ensure that the orice
engages fully into the burner and the shutters on both burners
are 1/8” open. (Figs. #11 and 12)
RED END
Fig. #11
Fig. #12
Fig. #13
Fig. #14
4

130212-12 TC54.NG02C2
If the unit is to be used on propane con-
vert as follows using the components
supplied with this replace:
WARNING
This conversion kit shall be
installed by a qualied service
agency in accordance with the
manufacturer's instructions
and all applicable codes and
requirements of the authority
having jurisdiction. If the
information in these instructions
is not followed exactly, a re,
explosion or production of carbon
monoxide may result causing
property damage, personal
injury or loss of life. The qualied
service agency is responsible
for the proper installation of this
kit. The installation is not proper
and complete until the operation
of the converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
CAUTION
The gas supply and electrical power
shall be shut off before proceeding
with the conversion.
1. Ensure the burners, pilots and gas supply
are turned off, and the appliance has
cooled.
2. Remove the two screws securing the
manifold assembly to the lower burner,
(Fig. #15b)
3. Using a 1/2” wrench, undo the natural
gas burner orice, (marked #29). (Fig.
#16)
Note: Factory supplied components must be
used to ensure correct input. After conversion
conrm proper manifold pressure.
Fig. #15b
Fig. #16
Propane Conversion
CONVERSION LABEL (5052.520862)
MINIMUM RATE SCREW (5005.015 x2)
MAIN BURNER
(#44) ORIFICES (5022.92)
PROPANE CONVERSION KIT
LP GAS/
DU GAZ LP
12.5 in/wc /12.5 po/c.e.
(3.11 kPa)
13.9 in/wc / 13.9 po/c.e.
(3.45 kPa)
11.0 in/wc / 11.0 po/c.e.
(.95 kPa)
#44 (2.18 mm)
Max.: 83,700 (24.53)
Min.: 67,000 (19.63) 230910 6-TC54C2 5052.520862
Date: ______________________
By / Par: ___________________
Kit# TC54.LPCE02 for use with model /
Pour utilise avec du modèle: TC54.CE2
This appliance was con-
verted to PROPANE GAS
with this kit on this date
by the organization which
accepts the responsibility
that this conversion has
been properly made. / Cet
appariel etair converter au
gaz LP par l’emploi de la
trousse de conversion par
une organization qui ac-
cepte la responsibilité pour
une installation en bon état.
Fig #15a
5

130212-12 TC54.NG02C2
4. Apply a small amount of pipe joint compound to the threads of
the propane burner orice (marked #44) to ensure a good seal,
before screwing it into the tting. (Fig. #17)
5. Open shutter fully. (Fig. #18)
6. Reinstall the manifold to the lower burner using the screws previ-
ously removed.
7. Remove the screw securing the upper burner to the grate
assembly. (Fig. #19)
8. Using a 1/2” wrench, undo the natural gas burner orice, (marked
#29). (Fig. #20)
9. Apply a small amount of pipe joint compound to the threads of
the propane burner orice (marked #44) to ensure a good seal,
before screwing it into the tting.
10. Open shutter fully.
11. Reinstall the upper burner to the grate assembly and secure in
place using the screw previously removed.
Fig. #17
Fig. #18
Fig. #19
Fig. #20
6

130212-12 TC54.NG02C2
Fig. #21
Fig. #22
Fig. #23
Fig. #24
12. With a 7/16” wrench loosen the pilot head on the pilot assembly
attached to the lower burner assembly (Fig. #21)
13. Slide the pilot adjustment band over and ensure that the hole in
the orice band is showing. (Fig. #22 indicates NG position, Fig.
#23 indicates LP position)
14. Repeat the conversion on the pilot attached to the upper
burner.
15. Remove access panel, 10 screws, and set aside. (Fig. #24)
7

130212-12 TC54.NG02C2
16. Remove the minimum rate screw located in each valve.
(Fig. #25)
17. Replace the minimum rate screw with the one provided in the
propane conversion kit supplied with this replace. Ensure that
the screws are fully seated. (Fig. #26)
18. Pull off the aluminum cap from the top of the pressure regulator.
(Fig. # 27)
19. Press down on the center post and rotate 90°. The center post
should stay down. (Fig. #28). Replace the rubber cap.
20. Repeat the pressure adjustment on the other valve.
21. Fill in the date and the name of the person who performed the
conversion in the white area on the conversion label. Peel off the
protective backing and apply the conversion label directly over
the gas specications on the rating label.
22. Attach the access panel to the side of the rebox with the previ-
ously removed screws. (Fig. #29)
Note: Gasket must be installed with access panel.
REMOVING THE MINIMUM RATE SCREW
The minimum rate screw is sealed with an o-ring near the bottom of
the screw. Use a thin bladed screwdriver to back the screw out to the
limit of the threading.At this point, a groove on the screw body will be
visible just above the valve body. Insert a thin tool (knife blade or ne
screwdriver blade) into the groove and gently pry the screw up.
Fig. #28
PROPANE
NATURAL
Fig. #29
Fig. #27
Fig. #26
Fig. #25
8

130212-12 TC54.NG02C2
1. Remove the plug from the pressure test port.The plug is located
between the right side lintel and rebox side.
(Fig. # 30 & 31)
2. Thread the extension test tting into the open test port.
(Fig. # 32)
3. Attach a pressure gauge onto the tting.
4. Check all gas connections and ensure there are no leaks.
5 . When testing is complete, shut off the gas, remove the tting
and replace the plug.Thread sealant will be required to ensure
a gas tight connection.
CORRECT GAS PRESSURE REQUIREMENT:
Supply Pressure Natural Gas
Minimum 5.0” wc
Maximum 13.9” wc
Manifold Pressure
Maximum 3.4” wc
Minimum 1.8” wc
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
There are four ports on this replace the top two are connected to the rear burner
and the bottom two are to the front burner. Manifold pressures should be checked on
both to ensure they are correct.
Verify gas pressures with the replace lit and on the highest setting.
Fig. #31
Fig. #32
Fig. #30
REAR
FRONT
MANIFOLD PRESSURE
SUPPLY PRESSURE
SUPPLY PRESSURE
MANIFOLD PRESSURE
9
Gas Pressure Check

130212-12 TC54.NG02C2
Before adding the ember material please ensure that the ceramic bre ller pieces are cor-
rectly located in the burner as per gure #18.
Two bags of ember material is shipped with the replace and need to be installed to ensure
optimum performance and ame appearance.
Pull apart the material into ember size pieces (approximately 1” squares) and gently place
them into the lower burner pan. Do not compress, leave it loose for best performance. Fill
the lower burner pan level with the top of the pan at rear, and gradually slope forward to the
rebox oor, covering both lower burner tubes. Place remaining ember material outside of
the burner pan as desired to cover-up gas lines and brackets.
Note: Ember material placement and amount will affect ame appearance. More ember
material results in lower ame height. Add or remove as needed until desired ame affect.
Do not place any ember material on the upper burner tube.
Ember Material Placement
GLOWING EMBERS
LOG GRATE
Fig. #34
Fig. #33
CERAMIC FIBRE
FILLER PIECES
10
Ember Material

130212-12 TC54.NG02C2
The logs are fragile, and should be handled with care. Unpack and inspect log set. There
should be a total of seven logs. Gas plumbing and vent connections should be completed
before proceeding.
Position the logs exactly as indicated by the following pictures. The three main logs have
holes and / or pins. Engage each pin in the corresponding holes. The four smaller logs do
not have holes or pins. They rest in position. Locate as per the diagrams (Fig. # 35-41)
Note: Improper placement of logs will cause sooting on internal parts and glass.The
logs may need to be repositioned slightly to avoid excessive ame impingement.
Fig. #35 Fig. #36
Fig. #37 Fig. #38
12
3
4
11
Log Set Assembly

3
130212-12 TC54.NG02C2
3
2
1
4
5
7
6
Fig. #39 Fig. #40
Fig. #41
5
6
12

130212-12 TC54.NG02C2
An air shutter on each of the burner tubes controls the primary combustion air to the gas
burner and is preset to 1/8” open at the factory for natural gas fuel. Some adjustment may
be necessary to obtain desired ame and to eliminate carbon deposits. Evaluate ame ap-
pearance after the replace has reached operating temperature. See Fig. #42 for proper
ame pattern.
Open primary air shutter if the logs, glass, and rebox have carbon accumulation and / or
the ames are long, dark and stringy.The shutter may also be opened to enhance the Ember
Material glow and lessen the ame height.
Caution: Burner area may be hot!
Turn off the replace and allow the unit to cool before proceeding.
To Adjust: (See Fig. # 43)
1. Open and remove window frame and set aside. See "Window
Frame Removal" section found in the Installation and Operating
Instructions manual.
2. Remove the logs and set aside.
3. Loosen the screw in the Primary Air Shutter.
4. Rotate the shutter to increase or decrease the amount of primary
air.
PRIMARY AIR SHUTTERS
The ame should be just orange and “lazy”. It should NEVER be set to create soot on internal
parts and glass.
Fig. #43
Fig. #42
13
Burner Flame Adjustment

13 12
4
7
11
10
9
8
6
5
3
4
7
2
1
130212-12 TC54.NG02C2
ITEM DESCRIPTION PART NO.
1 LOG GRATE ASSEMBLY .........................................................................................TC54.8181
2 LOWER BURNER ASSEMBLY...............................................................................TC54.90859
3 PILOT BRACKET........................................................................................................ 9279.002
4 PLOT ASSEMBLY ...................................................................................................... 5005.025
5 MANIFOLD WELDED ASSEMBLY .................................................................TC42.90881WLD
6 FITTING, DORMONT, BURNER SUPPLY ................................................................... 5019.221
7 ORIFICE (NG) #29 .......................................................................................................5022.135
8 FLEX, 1/4” LINE , DORMONT .....................................................................................5019.225
9 FITTING, ORIFICE INLET..............................................................................................5019.21
10 UPPER BURNER BRACKET........................................................................................... 8187.5
11 1/2-14NPT BRASS LOCKNUT....................................................................................... 5021.01
12 FLEX, 1/2” LINE , DORMONT .................................................................................... 5019.223
13 BURNER, TC54, REAR .............................................................................................. 5011.8302
LOG SET, COMPLETE ............................................................................................ 5098.74615
REAR, #1 (shown in g.#35) .......................................................................... 5098.746151
LEFT #2 (shown in g.#36) ............................................................................ 5098.746153
RIGHT, #3 (shown in g.#37) ......................................................................... 5098.746152
BOTTOM RIGHT, #4 (shown in g.#38) ......................................................... 5098.746155
MID LEFT, #5 (shown in g.#39) .................................................................... 5098.746154
BOTTOM LEFT, #6 (shown in g.#40) ........................................................... 5098.746157
BOTTOM CENTER, #7 (shown in g.#41) ..................................................... 5098.746156
*
*
*Sold only in sets
14
Replacement Parts

130212-12 TC54.NG02C2 15
Notes

TECHNICAL SUPPORT: 1-250-748-1184
www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
Printed in Canada