Tyco Electronics AMP-O-LECTRIC 694134-7 Reference guide

409-5128-3
Customer M nu l
LOC B
1 of 9
E 2008 Tyco Electronics Corpor tion, H rrisburg, PA
All Intern tion l Rights Reserved
TE logo nd Tyco Electronics re tr dem rks.
*Tr dem rk. Other products, logos, nd comp ny n mes used re the property of their respective owners.
TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to ch nge.
For l test revision nd Region l Customer Service,
visit our website t www.tycoelectronics.com
22 SEP 08 Rev A
AMP-O-LECTRIC* One-Valve Press
694234-7
1. INTRODUCTION 3....................................................
2. DE CRIPTION 4......................................................
2.1. Function l Description 4.............................................
2.2. Electric l Description 4..............................................
3. RECEIVING IN PECTION AND IN TALLATION 4.............................
4. OPERATION 4.......................................................
5. ADJU TMENT 6.....................................................
6. PREVENTIVE MAINTENANCE 6..........................................
7. TROUBLE HOOTING 6................................................
8. REPLACEMENT AND REPAIR 6..........................................
9. REVI ION UMMARY 7................................................
READ THI FIR T ! 2..........................
SAFETY PRECAUTIONS

409-5128-3
AMP-O-LECTRIC One-Valve Pre 694234-7
Rev A2 of 9 Tyco Electronics Corporation
SAFETY PRECAUTIONS AVOID INJURY
Safeguards are designed into this application equipment to protect operators and maintenance personnel from
most hazards during equipment operation. However, certain safety precautions must be taken by the operator
and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application
equipment must be operated in a dry, dust–free environment. Do not operate equipment in a gaseous or
hazardous environment.
Carefully observe the following safety precautions before and during operation of the equipment:
D ALWAYS wear appropriate ear protection.
D ALWAYS wear approved eye protection when operating powered equipment.
D ALWAYS keep guard(s) in place during normal operation.
D ALWAYS insert power plug into a properly grounded receptacle to avoid electrical shock.
D ALWAYS turn off the main power switch and disconnect electrical cord from the power source when
performing maintenance on the equipment.
D NEVER wear loose clothing or jewelry that may catch in moving parts of the application equipment.
D NEVER insert hands into installed application equipment.
D NEVER alter, modify, or misuse the application equipment.
TOOLING ASSISTANCE CENTER
CALL TOLL FREE 1-800-722-1111 (CONTINENTAL UNITED STATES AND PUERTO RICO ONLY)
The Tooling Assistance Center offers a means of providing technical assistance when required.
In addition, Field Service Engineers are available to provide assistance in the adjustment or repair of the
application equipment when problems arise which your maintenance personnel are unable to correct.
INFORMATION REQUIRED WHEN CONTACTING THE TOOLING ASSISTANCE CENTER
When calling the Tooling Assistance Center regarding service to equipment, it is suggested that a person
familiar with the device be present with a copy of the manual (and drawings) to receive instructions. Many
difficulties can be avoided in this manner.
When calling the Tooling Assistance Center, be ready with the following information:
01. Customer name
02. Customer address
03. Person to contact (name, title, telephone number, and extension)
04. Person calling
05. Equipment number (and serial number if applicable)
06. Product part number (and serial number if applicable)
07. Urgency of request
08. Nature of problem
09. Description of inoperative component(s)
10. Additional information/comments that may be helpful
DANGER

409-5128-3
AMP-O-LECTRIC One-Valve P ess 694234-7
Rev A 3 of 9
Tyco E ectronics Corporation
Figure 1
So enoid Va ve
Motor ON-OFF Switch
Basic Machine
1-471273-3 (Ref)
Foot Switch Line P ug
1. INTRODUCTION
This customer manual is a supplement to Customer Manual 409–5128 which covers basic AMP–O–LECTRIC
Model “K” Terminating Machines 471273–[ ].
AMP–O–LECTRIC One–Valve Press 694234–7 (shown in Figure 1) is essentially the same as the basic
machine with the exception of not having a mechanical or air feed and actuating components. In place of
these, the one–valve press has a solenoid valve (L2), a cam on the eccentric arm of the transmission, a cam
switch (S8), and a motor ON–OFF switch (S4)—refer to Figure 2 for location of these components.
The one–valve press is used as the main sub–assembly for many special machines and miniature applicators
that require an air supply to air–operated components in conjunction with the cycling of the press. When used
with miniature applicators, a conversion kit must be installed. Applicable conversion kits and instruction for
installation of the conversion kit onto the basic machine is covered in Instruction Sheet 408–8022.

409-5128-3
AMP-O-LECTRIC One-Valve Press 694234-7
Rev A4 of 9 Tyco Electronics Corporation
When reading this manual, pay particular attention to DANGER, CAUTION, NOTE statements.
Denotes an imminent hazard which ma result in moderate or severe injur .
Denotes a condition which ma result in product or equipment damage.
Highlights special or important information.
Dimensions in this manual are in metric units [with U.S. customar units in brackets].
Reasons for reissue of this document are provided in Section 8, REVISION SUMMARY.
2. DESCRIPTION
2.1. Fun tional Des ription
The following describes the function of the one–valve press beyond the description of the basic press covered
in 409–5128.
In the static condition, the cam switch (S8) is actuated OPEN by the cam on the transmission and the solenoid
valve is de–energized, thus supplying air through the top front port and exhausting return air through the
bottom front port and muffler to the atmosphere.
The press cycle begins the moment the foot switch (S3) is depressed. At approximately 4 degrees of the press
flywheel rotation, the cam switch is de–actuated which CLOSES the circuit to energize the solenoid valve. This
diverts air pressure out of the bottom front port of the solenoid valve and exhaust air back through the top front
port and muffler to the atmosphere. The solenoid valve remains energized as the press ram bottoms and
returns near the top of the upward stroke. At this point, the cam again actuates the cam switch and the circuit
is OPENED to de–energize the solenoid valve as the press returns to the static condition. This completes a
cycle of operation.
The purpose of the motor ON–OFF switch (S4) is to provide a means of stopping the motor for hand–cycling of
the press during setup and adjustments of the special machine or miniature applicator. With this switch OFF
and the main power switch (S2) ON, the solenoid valve is energized and de–energized during hand–cycling of
the press in the same manner as during normal operation.
2.2. Ele tri al Des ription
The electrical system is basically the same as the basic machine covered in 409–5128 except with the addition
of the solenoid valve (L2), cam switch (S8), and motor on–off switch (S4) as indicated in Figure 2.
3. RECEIVING INSPECTION AND INSTALLATION
All receiving inspection and installation information contained in 409–5128 is applicable to the one–valve press.
The one–valve press must be installed as described in 409–5128, and the plug must be connected to an
adequate and convenient electrical outlet with 115 Volts, 60 Hz, single phase, and a minimum continuous air
supply of 620 kPa [90 psi] connected to the sleeve valve. The sleeve valve must be OPEN, and the main
power switch (S2) and motor ON–OFF switch (S4) must be ON. With both switches ON, the motor runs
continuously and electric power is supplied to the cam switch (S8).
4. OPERATION
All operating information contained in 409–5128 is applicable to the one–valve press.
DANGER
CAUTION
!
NOTE
i
NOTE
i

409-5128-3
AMP-O-LECTRIC One-Valve Press 694234-7
Rev A 5 of 9
Tyco Electronics Corporation
Figure 2
Basic Press Wiring

409-5128-3
AMP-O-LECTRIC One- alve Press 694234-7
Rev A6 of 9 Tyco Elec ronics Corpora ion
5. ADJUSTMENTS
To avoid per onal injury, ALWAYS DISCONNECT the electrical and air upply, before performing any adju tment,
unle otherwi e pecified.
Adjustments covered in 409–5128 apply to the one–valve press with the addition of the cam switch (S8)
adjustment.
The cam switch (item 7, Figure 3), located inside the back of the press behind the flywheel, must be actuated
by the cam (item 12, Figure 3) on the transmission. When actuated, it OPENS the circuit between the common
post (C) and the normally closed post (NC) (see Figure 2). When de–actuated, this circuit is CLOSED to
energize the solenoid valve (L2). If necessary, to adjust the cam switch, refer to Figure 3, and proceed as
follows:
1. Gain access by removing the side access cover (item 4).
2. Loosen two screws (item 5), and move the cam switch (item 7) in the desired direction, then
re–tighten the screws after the correct adjustment is made.
3. Re–install the side access cover.
6. PRE ENTI E MAINTENANCE
All preventive maintenance information contained in 409–5128 is applicable to the one–valve press.
7. TROUBLESHOOTING
Troubleshooting covered in 409–5128 applies to the one–valve press with the addition of the information given
below.
TROUBLE CAUSE REMEDY
The
p
ress mo or does no run when bo h he The mo or ON-OFF swi ch is defec ive. Replace he mo or ON-OFF swi ch.
p
con rol swi ch and mo or ON-OFF swi ch
are ON. The wiring is defec ive or here are loose
connec ions. Repair he wiring.
There is low air pressure. Check he air supply and/or adjus he
regula or.
There is excessive back pressure. Remove he muffler.
The solenoid valve does no o
p
era e durin
g
The cam swi ch is improperly adjus ed. Adjus he cam swi ch.
pg
a press cycle. The cam swi ch is defec ive. Replace he cam swi ch.
The wiring is defec ive or here are loose
connec ions. Repair he wiring.
The solenoid valve is defec ive. Replace he solenoid valve.
8. REPLACEMENT AND REPAIR
To avoid per onal injury, ALWAYS di connect electrical upply and air upply before performing any repair or
replacement of part .
Replacement and repair information covered in 409–5128 apply to the one–valve press.
The parts list for basic AMP–O–LECTRIC Model “K” Terminating Machine 1–471273–3 covered in 409–5128
applies to the one–valve press with the addition of the parts given in Figure 3. These parts do not require a
specific procedure for replacement.
DANGER
DANGER

409-5128-3
AMP-O-LECTRIC One- alve Press 694234-7
Rev A 7 of 9
Tyco Electronics Corporation
9. RE ISION SUMMARY
Revisions to this customer manual include:
S Updated document to corporate requirements
S Removed General Machine Policy and Field Service Request form
S Added Figure 1
S Removed part number 253588–1 from Figure 2
S Replaced Terminating Machine 1–471273–1 with 1–471273–3
S Corrected description of Items 7 and 12 in Figure 3
PARTS LIST (In Addition to Parts List for Basic Machine 1-471273-3)
ITEM PART NUMBER DESCRIPTION QTY PER PRESS
1 23426-1 SWITCH, ON-OFF Plate 1
2 23485-1 SWITCH, ON-OFF Motor 1
3 2-21002-6 SCREW, Button Head Socket Cap, No. 10-32
 .375 in. L 2
4 473391-1 COVER, Side Access 1
5 2-21016-9 SCREW, Machined, No. 6-32
 1 in. L 2
6 465803-1 PLATE, Nut 1
7 23792-1 SWITCH, Cam, Pressure Sensitive, Reverse Acting Roller Actuator 1
8 22885-1 FISHPAPER, Fyberoid, 50.8
 50.8 in. [2  2 mm] Approx 1
9 3-21000-4 SCREW, Socket Head Cap, No. 10-32
 .375 in. L 2
10 376502-0 SWITCH, Bracket 1
11 3-21000-7 SCREW, Socket Head Cap, No. 10-32
 .75 in. L 2
12 385680-2 Cam 1
13 21001-7 SCREW, Socket Head Cap, 1/4-in. 20
 1.25 in. L 2
14 454724-1 SPACER, Lubricator 1
15 24042-2 VALVE, Sleeve 1
16 22306-5 ELBOW, Street, 1/4-in. NPT 1
17 23759-1 FILTER-REG LATOR-L BRICATOR, 1/4-in. NPT 1
18 1-22294-1 ELBOW, Male, 1/4in. NPT

3/8-in. Tube 2
19 22620-2 T BING, Polyethylene, 3/8in.
 152 mm [6 in.] L 1
20 25286-1 M FFLER, Air Exhaust 1
21 22803-1 CONNECTOR, Box, 90
_
1
22 4-21000-0 SCREW, Socket Head Cap, No. 10-32
 1.25 in. L 2
23 686822-2 VALVE, 4-Way Terminated Solenoid 1
Figure 3 (Cont’d)

409-5128-3
AMP-O-LECTRIC One-Valve Press 694234-7
Rev A8 of 9 Tyco Elect onics Co po ation
Figure 3 (Cont’d)
Detail A
Front View
Detail B
Right Side View
12
7
Eccent ic A m
on D ive Shaft
Cam
15
16
17
19
18
20
23
22
21
18
14
13
Back of
Press
Cam Switch
(S8)

409-5128-3
AMP-O-LECTRIC One-Valve Press 694234-7
Rev A 9 of 9
Tyco Electronics Corporation
Figure 3 (End)
2
1
3
4
6
10
9
8
75
11
12
See Detail A
See Detail B
Foot Switch
(Ref)
Line Plu
(Ref)
Harness Adapter
Plate (Ref)
Button Head Cap
Screw (Ref)
Side Access Cover
Screws
Basic Terminatin Machine
1-471273-3 (Ref)