
PAGE 2 OF 2 0614 IH-1200
ASSEMBLY
Cart
Assembly
Tube
GETTING STARTED
1. Remove all components from box.
2. Set Cart Assembly upside down (with open ends up).
INSTALLING FRONT CASTERS
Locate front of Cart Assembly.
NOTE: The front of the Cart Assembly is the end
with no handle mounting holes. (See Figure 3)
1. Remove bolt from flat brace on the Cart Assembly
tube side. Loosen other bolt if necessary.
(See Figure 1)
2. Insert 5" Swivel Caster into Cart Assembly tube.
3. Insert bolt through hole and fasten with nut. Tighten
securely.
4. Repeat steps 1-3 to install remaining Swivel Caster.
INSTALLING REAR CASTERS
NOTE: 10" Casters come preassembled with
Axle, Axle Rod Stem and Collars.
1. Use the included allen wrench to remove one Collar
and one 10" Caster from Axle.
2. Remove bolts from flat braces on the Cart Assembly
tube. Loosen other bolt if necessary.
3. Insert Axle Rod Stems into Cart Assembly tubes.
(See Figure 2 inset)
4. Tap Axle to one side and insert screw through hole
of Cart Assembly tube, Axle Rod Stem and brace.
Fasten with nut and tighten securely.
5. Insert bolt through the other Cart Assembly tube,
Axle Rod Stem and flat brace. Fasten with nut and
tighten securely.
6. Place loose 10" Caster on Axle.
7. Place Collar flush to end of Axle and tighten with
allen wrench.
INSTALL REMAINING PARTS
1. Turn cart upright and attach handle to rear of
mail cart on both sides using bolts and nuts.
(See Figure 3)
2. Place baskets onto the Cart Assembly.
3. Install Guide Rods on upper basket. (See Figure 4)
Cart
Assembly
Tube
Axle Collar
Axle Rod Stem
Axle Rod Stem
Figure 1
Figure 2
Figure 3
Figure 4
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