Weider FLEX HTS E220 User manual

E220
FLEX
HTS
FLEX BAND HOME GYM SYSTEM WITH AEROBIC STEPPER
APPROXIMATE WEIGHT:
82 LBS.
APPROXIMATE SET UP
DIMENSIONS:
87"L X 34 1/2"W X 64 1/2"H
OWNER’S MANUAL
MADE IN CANADA
Congratulations on selecting a WEIDER Fitness Product. You have just joined thousands of health
conscious men and women in the growing family of WEIDER customers.
We are committed to providing excellent service and customer satisfaction. We invite you to call us
with any questions you may have concerning this product. Our customer service representatives are
here to serve you and provide helpful information.
Call us toll -free at 1-800-225-0653, Monday-Friday 7:00 AM - 6:00 PM CST.
Extended Seasonal Hours: (Dec. 1 - Feb. 28) Monday-Friday 7:00 AM - 9:00 PM;
Saturday 9:00 AM - 5:00; Sunday 12:00 PM - 4:00 PM.
Thank you again for choosing WEIDER. We appreciate having you as a customer and hope this
product
will
provide
years
of
enjoyable
service.
|
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ps
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|
PRINTED IN CANADA | | | аа
WEIDER SPORTING GOODS, INC. x
900 West St. John, Olney, IL 62450 USA

PAGE 1 WEIDER SPORTING GOODS
x TABLE OF CONTENTS _
[Table of Contents р | gs qo s
| Important Safety Precautions
IMPORTANT SAFETY PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the important safety
precautions before using this equipment.
CAUTION: DO NOT ASSEMBLE OR USE THIS EQUIPMENT ON A NON-MAR SURFACE.
1. Read all instructions in this manual before using this equipment.
2. Use this equipment only as described in this Assembly Manual.
3. Position the Home Gym on a level surface.
4. inspect and tighten all parts each time this equipment is used. Replace any worn parts immediately.
5. Always hold the handle bars when exercising.
6. Keep hands away from moving parts other than the designated handles.
7. Keep втай children away from this equipment during use.
8. Do not allow small children to play on this equipment unattended.
9. Wear appropriate workout attire, including rusiing or aerobic shoes.
WARMING: Before be - | this оғ any ekardis. program, consult your
physician. This is espenlalty knportant for individuais over the age of
35 oF persons with | есіне ting heaith problems. Read сін instructions
| | по responsibility for personal injury or
property damage sustained ну em secon the use of this product.

РАСЕ 2 WEIDER SPORTING GOODS
INTRODUCTION
Thank you for choosing the Weider E220 HTS. Your Home Gym is designed and engineered to give you
many hours of weight and aerobic conditioning.
This manual is provided to help you understand the simple assembly, adjustments, and use of the Home
Gym. In addition to assembly instructions it also contains maintenance tips and parts information.
Please take time to read all the information contained in this manual and after assembly is completed keep it
for future reference.
ELECTRONICS
TIMER
REAR
PECDECK //
C) = FRONT
STEPPER Sas
~LEG-CURL
RIGHT SIDE
TOOLS REQUIRED FOR ASSEMBLY:
1. Two adjustable crescent wrenches or a combination of 1/2" and 9/16" box end
wrenches.
2. Phillips Screwdriver
3. Flat Blade Screwdriver
4. Hammer

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PAGE 4 WEIDER SPORTING GOODS
ORDERING PARTS
CONGRATULATIONS on selecting a WEIDER FITNESS PRODUCT. You have joined
thousands of health conscious men and women in the growing family of WEIDER
CUSTOMERS.
Simply mail your *OWNER'S REGISTRATION САКО“ to receive all benefits to
which you are entitled.
"WARRANTY VERIFICATION* : Your prompt registration verifies your right to
protection under the terms and conditions of your warranty.
*OWNER CONFIRMATION* : Your completed OWNER'S REGISTRATION CARD
serves as confirmation of ownership in the event of product loss or theft.
1. Name of the Product (E220 FLEX HTS)
2. Model Number of the Product (E220)
o 5 ЖЕТЕТІН Number of the Part (See Parts List Page)
4. Description of the Part from the Parts List Page.
5. Country of the Manufacturer (See Cover)
. THE SAME INFORMATION 15 REQUIRED WHEN PLACING YOUR ORDER BY MAIL.
If you need parts or assistance do not return this product to the store, simply contact WEIDER
CUSTOMER ASSISTANCE at 1-800-225-0653 Monday through Friday 7 a.m. to 6 p.m. CST.
All parts and service inquiries should be directed to: WEIDER SPORTING GOODS, Parts
Service Department, 900 West ST. John Street, Olney Illinois. 62450. .

E220 PARTS LIST
| | 2 BASE "T"
| 3 BACKBONE
| 4 FRONT FOOT
. C433T7-G46*G46
C4338-G46*G46
C2187-E20*G46
C2188-E20*G46
C1336-E03*G46
C3210-F23*G46
C6505-E03*G46 |
C2141-E03*G46
C6506-E03*G46
C6329-E20*G46
C6713-E03*G46
C6718-E20*G46
C6714-E03*G46
C7765-G25*G46
C6252-E03*G46
C6315-E03*G46
C6719-E20*G46
C0824-E20*G46
C6253-E03*G46
C6254-E03*G46
WW-7046"G46
WW-7045*G46
WW-7044*G46
HH-5341*G46 |
C0453-E03*G46
C0445-E03*G45
C0428-A10*G46
C0439-D19*G46
C6255-E03*G46
AA-8113*G46
AA-8195*G46
AA-8130*G46
AA-8203*G46
BACKREST |
PEDAL
PEC-DECK ARM
| 9 ecoul
| 10 ARM PRESS HANDLE
| (^! [STEPPER HANDLE
| 15 RESISTANCE CYLINDER MOUNTING BRACKET |
| 16 |PADBAR - 34" X 13" |
| 18 |ELECTRONICSMOUNTINGPLATE —— — —
|. 719 — [ELECTRONCTMER — O — |
| 20 34'X9"ARMPRESSBANDBAR |
22 3/8" X 6" "L" PIN
ЕЗЕК 55
2а 3/8"X311""L" PIN
S 2 |
ж |
— B
a |
S 3
H
1
l
i
TENSION KNOB .
ҒОАМ ROLLER - 3" X 5 1/2" X 1 1/2" I.D.
FOAM ROLLER - 2 1/4" X 6 3/4" X 3/4" I.D.
FOAM ROLLER - 3 1/2" X 6" X 3/4" I.D.
FOAM GRIP - 11/2" X 5" X 1 1/4" I.D.
FLEX BAND
i
1
— N re жане (же i a m m ru a Аы ыы.
1 1/2" X 3" RUBBER FEET
PLASTIC PEDAL TREAD
1 1/2" X 3" PLASTIC INSERT CAP
| 85 |12" SQUARE END BUSHING
| | 36 |56" Х3/4" HEX HEAD BOLT
5/8" 1.0. X 1 1/2" FLAIR END PLASTIC SPACER
| i
Ц
AA-8320*G46
HH-5348*G46
HH-5357*G46
AA-8001*G46
/— AA-8013*G46
AA-8131*G46 |
7
i
I
|
|
i
|
|

E220 PARTS LIST
43 |34'ROUNDPLASTICINSERTCAP — — (| 42 AA-8004°G46
s ue tenno our а e WW-7047*G46
38" SPRING CLIP 4 | WW-043'G46
4&7 |11М"КОШМОРЬАЗТІСІНБЕТТАР 4 _ AA-8010'646
DS MES әкей
| — 49 (5/32 X 3/4" MACHINE SCREW | 1 | HH-5290"G46 `
| 80 1108" Х 1/2" ROUND HEAD SCREW | 1 | HH-5374'G46
| st ÉMM"X34'ROUNDHEADSCREW |
52 aa" X2"CARRIAGEBOLT 0022 |
|283 [U"X212"CARRAGEBOLT — — — (| 2 |
| 54 M"FLATWASHR — 00 | 2 —
па" NYLON LOCKNUT — — 8 o)
5/16" X 1 1/2" HEX HEADBOLT — | 2 |
=
BENE
ШЕГЕН
Ља АМ
НН-5338*646
HH-5048*G46
5/16" X 2 1/2" HEX HEAD BOLT
5/16" X 3" HEX HEAD BOLT
58
59
60
61
o 2
63
HH-5167*G46
HH-5294*G46
HH-5127*G46
5/16" FLAT WASHER
5/16" NYLON LOCK NUT 4 |
—— r= e e
3/8" FLÁT WASHER
5/16" I.D. X 5/8" LONG SPACER
2
|
|
64
|MASTDECAL
um
SEE
E
| PEC-DECK ARM DECAL Er uM DE-4486*G46
LEG CURL DECAL | 1 | DE-4486'G46
HH-5362*G46
DE-4486*G46
| | 68 |STEPPERRESISTANCE SCALE DECAL DE-4486*G46
| | 69 |STATION2 AEROBIC STEPPER DECAL DE-4486*G46
7
0 5/16" X 2 1/4" HEX HEAD BOLT HH-5199*G46
71
1/4" X 1 3/4" ROUND HEAD SCREW NN MM
72 5/16" X 2" HEX HEAD BOLT | 2 | HH-5054*G46
1/4" X 2" MACHINE SCREW
5/8" SPRING RETAINER RING
1"
7 жүгені
7-77 |аевғямо петамекаме 2
| Te внетвтая мазна неәшев
т БЕГЕН
5
Waras
: —
PEC-ARM BAND TUBE C7342-G46*G46 |
ARM PRESS BUMPER AA-8132*G46
1/8" PLAIN NUT HH-5436*G46 |
ASSEMBLY MANUAL
HARDWARE BAG
7
CNN-1298*G46 |
C8885-G46*G46
---
|
ee,

РАСЕ 7 WEIDER SPORTING GOODS
STEP 1 FRAME ASSEMBLY
PART NAME | Qn a
|32 RUBBER FEET
34 1 1/2" X 3" PLASTIC INSERT CAP
| 5/16" NYLON LOCK NUT
163 5/8" LONG METAL SPACER
| 70 5/16" X 2 1/4" HEX HEAD BOLT
amy
2
à
PEC-DECK
BAND
aS
CROSS-TUBE
ШЕСІ
m~
Press 1 1/2" X 3" RUBBER FEET (32) onto the ends of the BASE
"T" (2) and the FRONT FOOT (4).
Press 1 1/2" SQUARE PLASTIC INSERT CAPS (40) into the
ends of the Pec-Deck Band Cross-Tube.
Cap the top of the BACKBONE (3) /eg with a 1 1/2" X 3"
PLASTIC INSERT CAP (34).
Look carefully at the BASE "T" (2).One side of the Base T has the
bolt holes dimpled-in - this is the side of the part that must be
faced to the floor. Assemble the MAIN FRAME (1) to the top of
the BASE "T" (2) by bolting up through bottom of the Base T and
then through the Main Frame with 5116" X 2 1/4" HEX HEAD
BOLTS (70). Secure with 5/16" NYLON LOCK NUTS (61).
Look carefully at the FRONT FOOT (4). One side of the Front
Foot has the bolt holes dimpled-in - this is the side of the part that
must be faced to the floor. Assemble the Front Foot to the bottom
of the BACKBONE (3) /eg using 5/16" X 2" HEX HEAD BOLTS
(72) to bolt up through the bottom the the Foot and then into the
Welded Bracket of the Backbone. Secure tightly with 5/16"
NYLON LOCK NUTS (61).
[ ] Attach the BACKBONE (3) assembly to the MAIN FRAME (1) by sliding the Cross-member Tubes of the Backbone into the
Square Hole Locations on the Main Frame. Secure in place by first assembling 5/16" FLAT WASHERS (60) onto two 5/16"
X 3" HEX HEAD BOLT (58) and then bolting through the side of the Main Frame and on through the Backbone. Assemble a
5/8" LONG METAL SPACER (63) onto each Bolt, followed with another 5116" FLAT WASHER (60). Fasten securely with
5/16" NYLON LOCK NUTS (61).
O Cap the ends of the BACKBONE (3) Cross-member Tubes with 1 112" SQUARE PLASTIC INSERT CAPS (40).
[1 Attach the LEG CURL BUMPER (42) to the front of the BACKBONE (3) leg using а 5/32" X 3/4" MACHINE SCREW (49).
LJ Remove the "FLEX" MAST DECAL (64) from the backing sheet and adhere to the front of the MAIN FRAME (1) about 1/2"
below the cut-out.

РАСЕ 8 WEIDER SPORTING GOODS
STEP 2 BACKREST ASSEMBLY
51 1/4" X 3/4" ROUND HEAD SCREW 798
152 w4"X2"CARRIAGEBOLT | 2 |
54 114" FLAT WASHER | 2 —
55 14" NYLONLOCKNUT | 2
[ | Attach the BACKREST MOUNTING
PLATES (12) to the top of the
BACKBONE (3) by bolting down through
n | [л [a lo |
the Plate and then through the Backbone
with 114" X 2" CARRIAGE BOLTS (52).
Assemble 1/4" FLAT WASHERS (54)
onto the Bolts and fasten with 114"
NYLON LOCK NUTS (55) Оо not
tighten at this time.
[| | Locate the BACKREST (5) over the
BACKREST MOUNTING PLATES (12).
Assemble up through the Plates and into
the bottom of the Backrest with 1/4" X
3/4" ROUND HEAD SCREWS (51). Now
tighten the Carriage Bolts holding the
Plates.
STEP X BRACKET ASSEMBLIES
IPARTNAME ow
|59 5/16" X 3 1/2" HEX HEAD BOLT
|99 5/10" FLAT WASHER
161 5/16" NYLON LOCK NUT
|62 3/8" FLAT WASHER
170 5/16" X 2 1/4" HEX HEAD BOLT MEE
76 5/16" STAR WASHER E s |
LI When assembling the MAIN
FRAME BRACE (13) to the
BASE "Т" (2), first assemble а
3/8" FLAT WASHER (62) onto a
5/16" X 2 1/4" HEX HEAD BOLT
(70) and then bolt up through the
bottom of the Base T. Nexi,
assemble а 5/16" STAR
WASHER (76) onto the Bolt and
then bolt through the slotted hole
of the Main Frame Bracket.
Assemble а 5/16" FLAT
WASHER (60) and а 5/16"
NYLON LOCK NUT (61) onto
the Bolt. Tighten this Bolt
securely while pressing forward .
on the MAIN FRAME (1) so that `
the Bolt is toward the back of the
slotted hole. This is done to
insure that the rear leg on the
Base T is flexed down for first
contact with the floor. Secure
tightly now the 5/16" X 3 1/2"
HEX HEAD BOLT (59) through
the upper Main Brace.
-ь —
[ | Bolt the PEC-DECK MOUNTING BRACKETS (14) (Make sure to
orient these Brackets with the square holes in the corners of the
Brackets to the bottom.) to the MAIN FRAME (1) and to the ROUND
HOLE in the MAIN FRAME BRACE (13) using a 5/16" X 3 1/2" HEX
HEAD BOLT (59) to bolt through one Bracket, the Main Frame,
another Bracket, and then the round hole in the Bracket. Secure only
finger tight with a 5116" NYLON LOCK NUT (61).

РАСЕ 9 WEIDER SPORTING GOODS
STEP 4 STEPPER ASSEMBLY
[PART NAME
37
518"1р.
X
1
1/2"
FLAIR
END
PLASTIC
SPACER
|
138
*"ROUNDPLASTICCOVERCAP
—
—
|
39 5/8" ROUND PLASTIC COVER CAP
48 3/16" X 1/2" SHEET METAL SCREW
156 5/16" Х 1 1/2" НЕХНЕАОВОТ — —
161 5/16" NYLON LOCK NUT
75 1" SPRING RETAINER RING
[L——————————————————M———
L
0
Lj
PEDAL 35
PIVOT
Insert 1 112" SQUARE END BUSHINGS (35) into each
end of the STEPPER PEDALS (6).
Slide the STEPPER PEDALS (6) onto the 1" Stepper
Pivot Tube at the base of the MAIN FRAME (1). Make
sure that the series of holes in the Pedals are located to
the inside.
Using a 1" ROUND PLASTIC COVER CAP (82) as an
aid, drive a 1" SPRING RETAINER RING (75) onto the
Pivot Tube to secure each PEDAL (6) іл place. Note
that the teeth in the Spring Retainers are tilted slightly to
one side. The teeth should be away from the Pivot Tube
as it is driven on. Tap in place with a hammer.
Attach the molded PLASTIC PEDAL TREADS (33) fo
the top of the STEPPER PEDALS (6) with 3/16" X 1/2"
MACHINE SCREWS (48).