Whalen BBAVCWL60-BC User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2016-05-05 Rev. 0001-A Factory: BESBEA
60" TV Console
Model # BBAVCWL60-BC
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362 8:30 a.m. - 4:30 p.m. PST, Monday - Friday
ONLINE: www.whalenfurniture.com EMAIL: [e-mail]
On-line Video Instruction Guides
Go to www.guides.sellpoints.com to view step-by-step instructional
videos for assembling and installing your product. Enter the following
product number on the website.
LOT NUMBER:
DATE PURCHASE
D
:
/
/
BBAVC
W
L
60
-
B
C

2
MANUFACTURER: Whalen Furniture Manufacturing
CATALOG: 60" TV Console (BBAVCWL60-BC)
MADE IN CHINA
How to adjust the European adjustable hinges on doors
Shipping may cause doors to go out of alignment. If you find that the doors need to be adjusted slightly,
turn the appropriate screw, as illustrated.
1. TO ADJUST DOOR FORWARD OR BACKWARD.
2. TO ADJUST DOOR TO RIGHT OR TO LEFT.
3. TO ADJUST DOOR UP OR DOWN.
MAXIMUM RECOMMENDED WEIGHT LOADS
MAXIMUM LOAD 50 lb. (22.6 kg)
FITS UP TO MOST 70” FLAT PANEL TVs
MAXIMUM LOAD 135 lb. (61.2 kg)
THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH FLAT
PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND WEIGHT LIMITS.
NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL TVS OR EQUIPMENT. TO
AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTER OF THE UNIT; THE BASE OF THE
TELEVISION MUST BE ABLE TO REST ON THE SUPPORTING SURFACE OF THE UNIT WITHOUT
OVER-HANGING THE EDGES. IMPROPERLY POSITIONED FLAT PANEL TVS, OR FLAT PANEL TVS
INCLUDING OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND WEIGHT LIMITS
COULD FALL OFF OR BREAK THE UNIT, CAUSING
POSSIBLE SERIOUS INJURY.
PLACE TV BEHIND THE STOPPER

3
Important
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH THE DOWELS. EXCESS GLUE CAN BE
WIPED OFF WITH A DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet (not included), IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam
Bolt goes into the pre-drilled hole on the end of panel for Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam
Lock faces out and points towards Cam Bolt.
3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place.
4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam.
You are now ready to assemble the KD unit.
XX
FINAL
1 2 43

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B- Center Shelf (Qty. 1) C- Bottom Panel (Qty. 1
)
D- Bottom Front Stretcher (Qty. 1) E- Bottom Back Stretcher (Qty. 1) F- Left Lower Side Panel (Qty. 1)
G- Right Lower Side Panel H- Left Lower Partition Panel I- Right Lower Partition Panel
(Qty. 1) (Qty. 1) (Qty. 1)
J- Upper Side Panel K- Upper Partition Panel L- Large Adjustable Shelf
(Qty. 2) (Qty. 1) (Qty. 1)
M- Small Adjustable Shelf (Qty. 2) N- Left Door (Qty. 2) O- Right Door (Qty. 2)
P- Wood Door Panel (Qty. 4) Q- Glass Door Panel (Qty. 4) R- Back Panel (Qty. 1)
(Pre-attached)

5
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel
(Qty. 29+1 extra) (Qty. 29+1 extra) (Qty. 37+1 extra)
(4) M3.5 x 12 mm Screw (5) M3.5 x 15 mm Washer Head Screw (6) M4 x 45 mm Wood Screw
(Qty. 12+1 extra) (Qty. 38+1 extra) (Qty. 4+1 extra)
(7) M3.5 x 15 mm Pan Head Screw (8) Magnetic Catch (9) Corner Connector
(Qty. 8+1 extra) (Qty. 4) (Qty. 4)
(10) Shelf Support (11) Knob (12) Knob Bolt
(Qty. 12+1 extra) (Qty. 4) (Qty. 4)
(13) M3.5 x 15 mm Flat Head Zinc Screw (14) Door Hinge (15) Cam Lock Cover
(Qty. 48+2 extra) (Qty. 8) (Qty. 18+1 extra)
(16) Acrylic Stopper Glue Touch-up Pen Tipping Restraint Hardware Kit (Qty. 2)
(Qty. 1) (Qty. 1) (Qty. 1) (Included in plastic bag)
Tools required: Phillips screwdriver (not provided).

6
Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts. Assembly the unit on a
carpeted floor or empty carton to avoid any scratch.
2. Lay out the Top Panel (A), Bottom Panel (C), Left and Right Side Panels (F and G) with the holes
facing up. Securely screw the Cam Bolts (2) into the plastic bushings as shown in the illustration.
3. Insert two Wood Dowels (3) into the inner holes of the Bottom Back Stretcher (E). Tap in with a rubber
mallet if necessary. Make sure that you use a small amount of glue with both ends of all dowels.
4. Align the inserted Wood Dowels (3) on the Bottom Back Stretcher (E) with the holes on the Bottom
Panel (C) and press them together. Fasten the Bottom Back Stretcher (E) in place by engaging three
Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement).
2
C
A
F
G
C
E
1
3
3
1

7
Assembly Instructions
5. Glue three Wood Dowels (3) into the inner end holes of the Bottom Panel (C) and attach it to the
Bottom Front Stretcher (D) as shown.
6. With the pilot holes as a guide, fasten four Corner Connectors (9) at the bottom joints between the
Bottom Front Stretcher (D) and the bottom panel (C) using two 15 mm Washer Head Screws (5) per
corner connector. Tighten all screws with a Phillips screwdriver.
7. Glue two Wood Dowels (3) into the inner holes of the Left Lower Partition Panel (H) and attach it to the
Bottom Panel (C) with two 45 mm Wood Screws (6).
8. Repeat the same procedure to attach the Right Lower Partition Panel (I) at the opposite end.
6
6
C
D
I
H
3
3
C
D
C
D
9
5
5

8
Assembly Instructions
9. Glue eight Wood Dowels (3) into the inner holes of assembled base at both ends.
10. Align the large holes on the Left Side Panel (F) with the inserted Wood Dowels (3), then firmly press
them together and fasten in place by engaging four Cam Locks (1).
11. Repeat last step to attach Right Side Panel (G) at the opposite end.
12. Securely screw the Cam Bolts (2) into the plastic bushings on the Center Shelf (B) at both sides.
13. Align four Magnetic Catches (8) to the pilot holes on the Center Shelf (B) with the magnetic plates
facing the finished edge. And then attach the Magnetic Catches (8) in place using two Pan Head Screws
(7) per catch.
8
7
2
B
B
C
D
E
F
G
3
3
1
F/G
D/E
C

9
Assembly Instructions
14. Glue eight Wood Dowels (3) into the top inner holes on the vertical panels (F, G, H and I).
15. Position the Center Shelf (B) onto the inserted Wood Dowels (3) and fasten it in place by engaging
eight cam locks (1).
16. Glue six Wood Dowels (3) into the inner holes of the Upper Side Panels (J) and Partition Panel (K) and
attach them to the Top Panel (A) by engaging five Cam Locks (1).
A
K
J
J
J/K
A
B
F
G
I
H
F/G
B
H/ I

10
Assembly Instructions
17. Glue six Wood Dowels (3) into the inner holes of the Upper Panels (J and K) and attach them to the
Center Shelf (B) with five Cam Locks (1).
18. Now, go back and tighten all Cam Locks and Screws, make sure that all the parts are tight and there are
no gaps between the parts, this will help keep the unit square.
19. Flip the assembled unit around at its front edges. Unfold the Back Panel (R) and position it onto the
back edges of the assembly. Make sure that the overlaps on the panels are even all the way around.
Secure the Back Panel (R) in place with the 15 mm Washer Head Screws (5).
NOTE: We recommend attaching back panel with the screws at the corners first.
K
J
J
A
B
J/K
B
R
R
5
R
E
A

11
Assembly Instructions
20. Extend the Hinges Arms (14) and rest the Hinge Cups onto the cutouts of the Door Frames (N and O).
Secure the Hinge Arms in place by using two 15 mm Zinc Screws (13) in each.
21. Attach one Knob (11) to the front side of each Door (N and O) with the provided knob bolt (12).
NOTE: The doors are shipped with Wood Panel Insert (P). You can keep the doors as they are or
interchange with Glass Door Panel (Q) depending on your configuration.
22. To change configuration, loosen the screws on the inside of the doors and rotate the plastic clips to
remove the panel. Replace with the desired panel, and then rotate the clips to secure the panel within the
door frame and tighten screws.
x 2 x 2
N
11
12
14
13
14
13
14
13 14
13
O
11
12
Q
P

12
Assembly Instructions
23. Stand the assembled unit upright.
24. Pick up one Left Door (N) and fasten the hinge bases (14) to the Lower Left Side Panel (F) with four 15
mm Zinc Screws (13) per hinge, using the pilot holes as a guide. DO NOT fully tighten the screws.
25. Repeat the same procedure to attach the other Left Door (N) to the Left Partition Panel (H).
26. Repeat the same procedure to attach the Right Doors (O) at the opposite end.
27. Close the Doors (N and O) to double check the alignment. If you find that the doors need to be adjusted
slightly, please refer to the door hinge sticker on the door panel and turn the appropriate screws for a
perfectly aligned door. After adjusted tighten the screws on hinge base to lock the hinges in place.
28. Insert four Shelf Supports (10) into the desired holes inside each compartment. Tilt and rest the
Adjustable Shelves (M and L) onto the Shelf Supports (10) and secure them in place with the 12 mm
Wood Screws (4).
29. Plug the Cam Lock Covers (15) onto the visible cams locks to conceal the cams.
NOO
N
F
G
I
H
14
13
F/G
H/ I
4
10
10
15
ML
M

13
Assembly Instructions
NOTE: You must install the acrylic TV stopper to prevent TV from tipping when placing your flat
panel television on the table-top.
30. Remove the paper backing from the Acrylic Stopper (16) and place it in the cut-out of the acrylic stopper
template on the Top Panel (A). Press down on the Acrylic Stopper (16) to help adhesion.
31. At the back of the Top Panel (A), carefully pull out the thumb tacks to remove the acrylic stopper template.
Tools required: Phillips screwdriver, Power Drill, 3/8” Drill Bit and Rubber Mallet.
32. Ask for assistance to position the assembled console at the desired location against a wall. If necessary,
adjust the pre-attached Floor Levelers by hand to correct tilting, until the unit is level. Now, follow the
instructions printed on the plastic bag containing the Tipping Restraint Hardware to attach the tip-over
restraint to the console and the wall.
NOTE: Young children can be seriously injured by tipping furniture. You must install the Tipping
Restraint Hardware with the unit to prevent the unit from tipping, causing any accidents or damage. The
tipping restraint is intended only as a deterrent, they are not a substitute for proper adult supervision.
The tipping restraint is not an earthquake restraint. If you wish to add the extra security of earthquake
restraints, they must be purchased and installed separately.
33. The console is now ready for use. Be sure to position your Flat Panel TV in the center of the console,
behind the Acrylic Stopper (16).
AA

14
Care and Maintenance
Use a soft, clean cloth that will not scratch the surface when dusting.
Use of furniture polish is not necessary. Should you choose to use polish, test first in an inconspicuous area.
Using solvents of any kind on your furniture may damage your furniture’s finish.
Never use water to clean your furniture as it may cause damage to the finish.
Always use coasters under beverage glasses and flowerpots.
Liquid spills should be removed immediately. Using a soft clean cloth, blot the spill gently. Avoid rubbing.
Always use protective pads under hot dishes and plates. Heat can cause chemical changes that may create
spotting within the furniture finish.
In the event that your furniture is stained or otherwise damaged during use, we recommend that you call a
professional to repair your furniture.
Check bolts/screws periodically and tighten them if necessary.
Further advice about wood furniture care
It is best to keep your furniture in a climate-controlled environment. Extreme temperature and humidity
changes can cause fading, warping, shrinking and splitting of wood. It is advised to keep furniture away from
direct sunlight as sun may damage the finish.
Proper care and cleaning at home will extend the life of your purchase. Following these important and helpful
tips will enhance your furniture as it ages.
A Touch-up Pen has been provided to repair any small nicks or scratches that may occur during assembly or
shipping.
We hope you enjoy your purchase for many years.
Thank you for your purchase!
QUALITY GUARANTEE
We are confident that you will be delighted with your Whalen Furniture purchase.
Should this product be defective in workmanship or materials, or fail under normal use, we will repair or
replace it for up to one (1) year from date of purchase. Every Whalen Furniture product is designed to meet
your highest expectations. We guarantee that you will immediately see the value of our fine furniture.
This warranty gives you specific legal rights and you may also have other rights which vary from province to
province (state to state).
Customer Service: 1-866-942-5362
8:30 a.m. - 4:30 p.m., PST, Monday to Friday
www.whalenfurniture.com