Whalen BBAVCWL60-BC User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2016-05-05 Rev. 0001-A Factory: BESBEA
60" TV Console
Model # BBAVCWL60-BC
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362 8:30 a.m. - 4:30 p.m. PST, Monday - Friday
ONLINE: www.whalenfurniture.com EMAIL: [e-mail]
On-line Video Instruction Guides
Go to www.guides.sellpoints.com to view step-by-step instructional
videos for assembling and installing your product. Enter the following
product number on the website.
LOT NUMBER:
DATE PURCHASE
D
:
/
/
BBAVC
W
L
60
-
B
C

2
MANUFACTURER: Whalen Furniture Manufacturing
CATALOG: 60" TV Console (BBAVCWL60-BC)
MADE IN CHINA
How to adjust the European adjustable hinges on doors
Shipping may cause doors to go out of alignment. If you find that the doors need to be adjusted slightly,
turn the appropriate screw, as illustrated.
1. TO ADJUST DOOR FORWARD OR BACKWARD.
2. TO ADJUST DOOR TO RIGHT OR TO LEFT.
3. TO ADJUST DOOR UP OR DOWN.
MAXIMUM RECOMMENDED WEIGHT LOADS
MAXIMUM LOAD 50 lb. (22.6 kg)
FITS UP TO MOST 70” FLAT PANEL TVs
MAXIMUM LOAD 135 lb. (61.2 kg)
THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH FLAT
PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND WEIGHT LIMITS.
NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL TVS OR EQUIPMENT. TO
AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTER OF THE UNIT; THE BASE OF THE
TELEVISION MUST BE ABLE TO REST ON THE SUPPORTING SURFACE OF THE UNIT WITHOUT
OVER-HANGING THE EDGES. IMPROPERLY POSITIONED FLAT PANEL TVS, OR FLAT PANEL TVS
INCLUDING OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND WEIGHT LIMITS
COULD FALL OFF OR BREAK THE UNIT, CAUSING
POSSIBLE SERIOUS INJURY.
PLACE TV BEHIND THE STOPPER

3
Important
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH THE DOWELS. EXCESS GLUE CAN BE
WIPED OFF WITH A DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet (not included), IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam
Bolt goes into the pre-drilled hole on the end of panel for Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam
Lock faces out and points towards Cam Bolt.
3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place.
4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam.
You are now ready to assemble the KD unit.
XX
FINAL
1 2 43

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B- Center Shelf (Qty. 1) C- Bottom Panel (Qty. 1
)
D- Bottom Front Stretcher (Qty. 1) E- Bottom Back Stretcher (Qty. 1) F- Left Lower Side Panel (Qty. 1)
G- Right Lower Side Panel H- Left Lower Partition Panel I- Right Lower Partition Panel
(Qty. 1) (Qty. 1) (Qty. 1)
J- Upper Side Panel K- Upper Partition Panel L- Large Adjustable Shelf
(Qty. 2) (Qty. 1) (Qty. 1)
M- Small Adjustable Shelf (Qty. 2) N- Left Door (Qty. 2) O- Right Door (Qty. 2)
P- Wood Door Panel (Qty. 4) Q- Glass Door Panel (Qty. 4) R- Back Panel (Qty. 1)
(Pre-attached)

5
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel
(Qty. 29+1 extra) (Qty. 29+1 extra) (Qty. 37+1 extra)
(4) M3.5 x 12 mm Screw (5) M3.5 x 15 mm Washer Head Screw (6) M4 x 45 mm Wood Screw
(Qty. 12+1 extra) (Qty. 38+1 extra) (Qty. 4+1 extra)
(7) M3.5 x 15 mm Pan Head Screw (8) Magnetic Catch (9) Corner Connector
(Qty. 8+1 extra) (Qty. 4) (Qty. 4)
(10) Shelf Support (11) Knob (12) Knob Bolt
(Qty. 12+1 extra) (Qty. 4) (Qty. 4)
(13) M3.5 x 15 mm Flat Head Zinc Screw (14) Door Hinge (15) Cam Lock Cover
(Qty. 48+2 extra) (Qty. 8) (Qty. 18+1 extra)
(16) Acrylic Stopper Glue Touch-up Pen Tipping Restraint Hardware Kit (Qty. 2)
(Qty. 1) (Qty. 1) (Qty. 1) (Included in plastic bag)
Tools required: Phillips screwdriver (not provided).

6
Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts. Assembly the unit on a
carpeted floor or empty carton to avoid any scratch.
2. Lay out the Top Panel (A), Bottom Panel (C), Left and Right Side Panels (F and G) with the holes
facing up. Securely screw the Cam Bolts (2) into the plastic bushings as shown in the illustration.
3. Insert two Wood Dowels (3) into the inner holes of the Bottom Back Stretcher (E). Tap in with a rubber
mallet if necessary. Make sure that you use a small amount of glue with both ends of all dowels.
4. Align the inserted Wood Dowels (3) on the Bottom Back Stretcher (E) with the holes on the Bottom
Panel (C) and press them together. Fasten the Bottom Back Stretcher (E) in place by engaging three
Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement).
2
C
A
F
G
C
E
1
3
3
1

7
Assembly Instructions
5. Glue three Wood Dowels (3) into the inner end holes of the Bottom Panel (C) and attach it to the
Bottom Front Stretcher (D) as shown.
6. With the pilot holes as a guide, fasten four Corner Connectors (9) at the bottom joints between the
Bottom Front Stretcher (D) and the bottom panel (C) using two 15 mm Washer Head Screws (5) per
corner connector. Tighten all screws with a Phillips screwdriver.
7. Glue two Wood Dowels (3) into the inner holes of the Left Lower Partition Panel (H) and attach it to the
Bottom Panel (C) with two 45 mm Wood Screws (6).
8. Repeat the same procedure to attach the Right Lower Partition Panel (I) at the opposite end.
6
6
C
D
I
H
3
3
C
D
C
D
9
5
5

8
Assembly Instructions
9. Glue eight Wood Dowels (3) into the inner holes of assembled base at both ends.
10. Align the large holes on the Left Side Panel (F) with the inserted Wood Dowels (3), then firmly press
them together and fasten in place by engaging four Cam Locks (1).
11. Repeat last step to attach Right Side Panel (G) at the opposite end.
12. Securely screw the Cam Bolts (2) into the plastic bushings on the Center Shelf (B) at both sides.
13. Align four Magnetic Catches (8) to the pilot holes on the Center Shelf (B) with the magnetic plates
facing the finished edge. And then attach the Magnetic Catches (8) in place using two Pan Head Screws
(7) per catch.
8
7
2
B
B
C
D
E
F
G
3
3
1
F/G
D/E
C

9
Assembly Instructions
14. Glue eight Wood Dowels (3) into the top inner holes on the vertical panels (F, G, H and I).
15. Position the Center Shelf (B) onto the inserted Wood Dowels (3) and fasten it in place by engaging
eight cam locks (1).
16. Glue six Wood Dowels (3) into the inner holes of the Upper Side Panels (J) and Partition Panel (K) and
attach them to the Top Panel (A) by engaging five Cam Locks (1).
A
K
J
J
J/K
A
B
F
G
I
H
F/G
B
H/ I

10
Assembly Instructions
17. Glue six Wood Dowels (3) into the inner holes of the Upper Panels (J and K) and attach them to the
Center Shelf (B) with five Cam Locks (1).
18. Now, go back and tighten all Cam Locks and Screws, make sure that all the parts are tight and there are
no gaps between the parts, this will help keep the unit square.
19. Flip the assembled unit around at its front edges. Unfold the Back Panel (R) and position it onto the
back edges of the assembly. Make sure that the overlaps on the panels are even all the way around.
Secure the Back Panel (R) in place with the 15 mm Washer Head Screws (5).
NOTE: We recommend attaching back panel with the screws at the corners first.
K
J
J
A
B
J/K
B
R
R
5
R
E
A