Woodhaven 6012 User manual

Parts List:
Please identify and verify that you have all of the
hardware & parts listed and shown prior to assembly.
Part Description Quantity
6012A MDF Base .........................1
6012B Slide Plate ........................2
6012T Fence .............................1
4212 12” One Track . . . . . . . . . . . . . . . . . . . . . 2
4206 6” One Track ......................2
6305IC Inboard Toggle Clamp . . . . . . . . . . . . . 2
6012 Standard
Mortise Table
Owners Manual
Please Read Carefully!
Part# Description Qty.
5760B Oval Nut 6
Part# Description Qty.
NUT025 Square Nut 2
Part# Description Qty.
BUSH004 5/8” Spacer 2
Part# Description Qty.
MF015 1” Screw 2
Part# Description Qty.
WS002 Washer 4
Part# Description Qty.
MP375 3/8” Screw 4
Part# Description Qty.
HB030 1" Bolt 4
Part# Description Qty.
5590 Knob 2
Part# Description Qty.
MF006 5/8" screw 4
Part# Description Qty.
5548 2” T-Knob 2
Part# Description Qty.
HB050 1-1/2" Bolt 2
Part# Description Qty.
5765B Offset Oval Nut 4
BEFORE BEGINNING
 Identifyandverifythatyouhaveallthepartslisted.
Readtheinstructionsatleastonce,familiarizingyourself
withtheparts,beforebeginningassembly.You’llneeda#3
Phillipsscrewdriveranda7/16”wrenchforassembly.
 TheStandardMortiseTableisdesignedtobeused
withour6000-6004HorizontalRouterTable.

4
1
1
2
3
Inserta5/8”screw(MF006 x4)thruthetwo1/4”countersunkholesineachSlidePlate(6012B)andstartanovalnut
(5760B x4),smoothsidefirst, ontheendofeachscrew.Slidea12”OneTrack(4212)ontotheovalnuts,positionit
squareandflushtothelongedgeofoneSlidePlateandtightenthetwo
screws.SlidethesecondSlidePlateontothesameOneTrack,
laythesecond12”OneTrackbetweenthetwo
SlidePlates,buttthemalltogether,
tightenthescrewsonthe
secondSlidePlateand
removethesecondOne
Track.
TherearetwopairsmountingholestoselectfromintheMDFBase
(6012A).Thechoiceofwhichpairofholestousewilldependifthe
StandardMortiseTablewillbeusedforendmortises(Fence 90º
to router plate of the Horizontal Router Table)oredge
mortises(Shown - Fence parallel to router plate
of the Horizontal Router Table).Selectthepair
ofholesdesired(can be switched any time),
inserta1”screw(MF015 x2)thruthe1/4”
countersunkholesintheMDFBaseandstartanoval
nut(5760B x2 - smooth side first)ontheendofeachscrew.
Slidea12”OneTrack(4212)ontheovalnutsuntilitiseitherA:square
andflushwiththefrontedgeoftheMDFBaseORB:squareandcenteredside-to-
sideontheMDFBase.
Insertawasher(WS002) onbothofthe1-1/2”bolts(HB050)and
insertaboltthrueachslotinthefrontT-slotofthe
Fence(6012T) andtheslotsintheMDFBase.
Inserta3/4”squarenut(NUT025)in
eachrecessintheunderside
oftheMDFBaseandstartthe
boltsinthesquarenuts.Align
theFenceontheMDFBaseat
theangleandpositiondesiredand
tightenthebolts.
PlacetheOneTrackattachedtotheSlidePlatesin
themiterslotoftheHorizontalRouter
TableandsettheOneTrack
attachedtotheMDFBaseinthe
gapbetweentheSlidePlates.
6012B
6012B
6012A
6012T
4212 4212
4212
5760B
5760B
5760B
MF006
HB050 &
WS002
MF015

2
5
6
7
Forpartslessthan1-1/4”thick,attachtheToggleClamps
(in 6305IC bag) directlytothecenterT-slotofthe
Fenceusingthe3/8”screws
(MP375 x2 per clamp)andoffsetoval
nuts(5765B x2 per clamp).
 Forparts1-1/4”to
1-3/4”thick,elevate
theToggleClamps
1/2”abovetheFence
usinghardware
includedintheInboard
ClampHardware(6305IC).
Inserttwo1”bolts(HB030)intherearT-slot
intheFence,thena5/8”spacer(BUSH004)
andhandle(5590)ontheendofeachbolt.
Positionthehandlesinthebottomcorners
oftheFenceandtighten.
Inserta1”bolt(HB030)thrutheholeneareachendofthemiterslotintheHorizontalRouterTable.Installawasher
(WS002)anda2”T-knob(5548)oneachboltontheundersideofthetable.Slidea6”OneTrack(4206) onto theheadof
eachbolt,positionthemwheredesiredtocontroltraveloftheMortiseTable/lengthofthemortiseandtightentheknobs.
WS002
& 5548
HB030
HB030
BUSH004
& 5590
MP375 &
5765B

3
8
USING THE MORTISE TABLE
MakesurethepartandMortiseTablearenottouchingthebit,thenturnontherouter.HoldthehandlesoftheMortise
Tableandplungethepart/MortiseTableintothebit,feedingtheMortiseTablefromrighttoleftasyoufacethebit.Keep
downwardpressureontheMortiseTableatalltimes.
 Forbestresultswhenmortising,youshouldnotcutdeeperthanthebitdiameterineachpass.Forexample,a1/4”bit
shouldnotcutdeeperthan1/4”perpass.Sinceitmaynotbepracticaltoadjustthebitdepththatoften,youmaywanttousethe
followingmethod.
 Adjustthebittothefullcutdepthdesiredandusespacerstolimitthedepthofcutofeachpass.Usinga1/4”wideby1”
deepmortiseasanexample,cutathree1/4”thickspacers1”to1-1/4”wideand10”ormorelong.Placethreespacersbetween
theMDFbaseandtherouterplatetomakethefirst1/4”deepcut. Removeone1/4”thickspacerforeachcutthatfollows,until
allspacershavebeenremovedandyoumakethelastcutatthefull1”cutdepth.
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Removeone1/4”thickspacerforeachcutthat
follows,untilallspacershavebeenremovedand
youmakethelastcutatthefull1”cutdepth.