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  9. Yardistry MERIDIAN YM11937 User manual

Yardistry MERIDIAN YM11937 User manual

Revised 07-21-2022
24’ 5-3/8”
7.451 m
HEIGHT:
3.099 m / 10’2”
12’ 2”
3.708 m
IMPORTANT, RETAIN FOR FUTURE REFERENCE: READ CAREFULLY
3710.012
146.06
7447.647
293.21
Y40000-937
12’ x 24’ MERIDIAN WOOD GAZEBO
with ALUMINUM ROOF
Installaon and Operang Instrucons – YM11937
Yardistry – North America
Toll Free Customer Support:
1.888.509.4382
info@yardistrystructures.com
www.yardistrystructures.com
2 [email protected]
Important Safety Notice!
Yardistry components are intended for privacy, decorative and ornamental use only.
Product is NOT INTENDED for the following:
• A safety barrier to prevent unsupervised access to pools, hot tubs, spas or ponds.
• As load bearing support for a building, structure, heavy objects or swings.
• Used in structures that trap wind, rain or snow that would create extra load on the
product.
Accumulated snow must be removed from roof.
DO NOT climb or walk on roof for any reason.
Permanent structures may require a building permit. As the purchaser and or installer of this
product you are advised to consult local planning, zoning and building inspection departments for
guidance on applicable building codes and/or zoning requirements.
Wood is NOT ame retardant and will burn. Grills, re pits and chimineas are a re hazard if
placed too close to a Yardistry structure. Consult user’s manual of the grill, re pit or chimnea for
safe distances from combustible materials.
Wear gloves to avoid injury from possible sharp edges of individual elements before assembly.
During installation, follow all safety warnings provided with your tools and use OHSA
approved safety glasses. Some structures may require two or more people to install safely.
Check for underground utilities before digging or driving stakes into the ground!
It is important during assembly to closely follow the instructions, complete the assembly
on a solid level surface and that you follow the instruction to square up, level and anchor the
structure, this will reduce the gap at wood connections during assembly.
General Information: Wood components are manufactured with Cedar (C. Lanceolata)
which is protected with factory applied water-based stain. Knots, small checks (cracks)
and weathering are naturally occurring and do not a󰀨ect the strength of the product.
Annual application of a water-based water repellent sealant or stain is important and will
help reduce weathering and checks.
www.yardistrystructures.com
Questions?
Call toll free or write us at:
1 (888) 509-4382
[email protected]
Patents Pending
General Information
3 [email protected]
July 27, 2018
Limited Warranty
This Warranty gives you specic legal rights. You may have other rights as well which vary from state to state
or province to province. This warranty excludes all consequential damages, however, some states/provinces
do not allow the limitation or exclusion of consequential damages, and therefore this limitation may not apply
to you.
Yardistry warrants that this product is free from defect in materials and workmanship for a
period of one (1) year from the original date of purchase. In addition, for any product with
lumber, all lumber is warranted for ve (5) years against rot and decay. This warranty applies
to the original owner and registrant and is non-transferable.
Regular maintenance is required to assure the integrity of your product and is a requirement of
the warranty. This warranty does not cover any inspection costs.
This Limited Warranty does not cover:
• Labour for replacement of any defective item(s);
• Incidental or consequential damages;
• Cosmetic defects which do not a󰀨ect performance or integrity;
• Vandalism; improper use or installation; acts of nature, including but not limited to wind,
storms, hail, oods, excessive water exposure;
• Minor twisting, warping, checking or any other natural occurring properties of wood that do
not a󰀨ect performance or integrity.
Yardistry products have been designed for safety and quality. Any modications made to
the original product could damage the structural integrity of the product leading to failure
and possible injury. Yardistry cannot assume any responsibility for modied products.
Furthermore, modication voids any and all warranties.
This product is warranted for RESIDENTIAL USE ONLY. Yardistry disclaims all other
representations and warranties of any kind, express or implied.
4 [email protected]
Instructions for Proper Maintenance
Your Yardistry structure is designed and constructed of quality materials. As with all outdoor
products it will weather and wear. To maximize the enjoyment, safety and life of your structure
it is important that you, the owner, properly maintain it.
Symbols:
Throughout these instructions symbols are provided in the top, right-hand corner of the page.
If you dispose of your Yardistry structure: Please disassemble and dispose of your
unit so that it does not create any unreasonable hazards at the time it is discarded. Be
sure to follow your local waste ordinances.
HARDWARE:
• Check metal parts for rust. If found, sand and repaint using a non-lead paint complying
with 16 CFR 1303.
• Inspect and tighten all hardware after completion of assembly; after rst month of use; and
then annually. Do not over-tighten as to cause crushing and splintering of wood.
• Check for sharp edges or protruding screw threads, add washers if required.
WOOD PARTS:
• Applying a water repellent or stain (water-based) on a yearly basis is important
maintenance to maintain maximum life and performance of the product.
• Check all wood members for deterioration, structural damage and splintering. Sand down
splinters and replace deteriorated wood members. As with all wood, some checking and
small cracks in grain is normal
• Some gapping may occur at some wood connections.
• Tape Measure
• Carpenters Level
• Standard or Cordless Drill
• Claw Hammer
• 7/16” & 9/16” Wrench
Assembly Guides
• 8’ Step Ladder x 2
• Safety Glasses
• Adult Helper
• Safety Gloves
• Hard Hat
Tools Required:
• Use Help, where this is shown, 2, 3 or 4
people are required to safely complete
this step. To avoid injury or damage to the
assembly make sure to get some help.
• Use a measuring tape to assure proper
location
• Pre-drill a pilot hole before fastening
screw or lag to prevent splitting of wood.
• 6’ Step Ladder x 2
• Square
• Rachet
• 7/16, 1/2 & 9/16 Socket
5 [email protected]
Following are some helpful tips to make the assembly process smooth and e󰀩cient.
PRE-ASSEMBLIES:
(i.e. Post and Beam Assemblies, Roof Rafter Assembly, etc)
• Work on a raised, solid and at surface such as, a table or saw horse.
• Keep all connections ush where shown in the instructions.
• When assembling the beams keep parts at, straight and snug when
connecting.
METAL PARTS:
• Roong material may have sharp edges, wear safety gloves.
• Remove all plastic covering, on both sides of the metal panels, directly
before installing each piece.
• Place roong material on a non-abrasive surface before and after assembly
as it can bend, dent and scratch easily.
• The roong screws can easily crush the roof panels and roof edges when
using a power drill. We recommend hand tightening the roong screws so
they sit snug and tight to the roong material.
Assembly Tips
6 [email protected]
Note: It is critically important you start with square, solid and level footings, concrete
pad or deck to attach your Pergola Room.
We supply Post Mounts with this structure which gives you the exibility to permanently install your structure
to a pre-existing or new wood or concrete surface.
• The hardware to attach the Post Mount to the structure is included.
• The hardware to mount the structure permanently will need to be purchased separately at your local
hardware store.
If you are mounting to concrete footers see below for the correct locations and placement. Please double
check for possibility of any underground utilities such as gas, telephone, cable or sprinkler lines.
Following are some examples of how to mount the structure to wood or concrete surfaces.
Refer to your local building and city codes, ordinances, neighbourhood covenants, or height restrictions
regarding this type of structure for guidance on acceptable installation requirements.
Permanent Installation Examples
Concrete Footer
To
Required
Depth
Anchoring Hardware not included
Post Mount
YM11937 - 12 x 24 Meridian Gazebo
Post to Post
10’ 10-3/8”
Post to Post
23’ 1-15/16”
22’ 1-15/16”
Inside Post to Inside Post 7.06 m
3.312 m
6.754 m
Inside Post to Inside Post
24’ 3”
Post to Post
7.391 m
10’ 10”
3.302 m
3.007 m
Inside Post to
Inside Post
9’ 10-3/8”
7 [email protected]
Permanent Installation Examples cont.
Anchoring Hardware (not included)
Post
Mount
Anchoring Hardware not included
Anchoring Hardware not included
Concrete Patio [min. 3.616 m x 7.364 m (11’ 10-3/8” x 24’ 1-15/16”)]
with 15.24 cm (6”) clearance on all sides
Wood Deck [min. 3.616 m x 7.364 m (11’ 10-3/8” x 24’ 1-15/16”)]
with 15.24 cm (6”) clearance on all sides
Post Mounts have a 12.7 mm (1/2”)
diameter hole for anchoring hardware.
8 [email protected]
12pc. (460) Plinth Long FSC
276.2mm (10-7/8")
24pc. (422) Plinth
190.5mm (7-1/2")
Y50131-422
2pc. (1002) Beam Short Left 1763.3mm ( 69-7/16")
Y50131-1002
2pc. (1003) Beam Short Right 1763.3mm (69-7/16")
Y50131-1003
2pc. (1005) Beam Short Centre 2422.1mm (95-3/8")
Y50131-1005
Y50131-1004
4pc. (1004) Beam Short End 555.4mm (21-7/8")
Y70131-705
6pc. (705) Gusset RT 1015mm (39-15/16")
Y70131-706
6pc. (706) Gusset LT 1015mm (39-15/16")
Y50131-1196
2pc. (1196) Beam 2590.8mm (102")
4pc. (1197) Beam End 657.3mm (25-7/8")
Y50131-1197
2pc. (1198) Inside Beam 938.1mm (36-15/16")
Y50131-1198
4pc. (1199) Outer Ends 2380.5mm (93-11/16")
Y50131-1199
4pc. (1201) Inside Middle Beam 2590.8mm (102")
Y50131-1201
6pc. (696) 6 x 6 Post 2336.8mm (92")
Y70131-696
Y50229-460
Part Identification ( )
Dimensions are approximate and are shown to assist in the identification of parts for
assembly. Actual dimensions may be smaller or larger.
9 [email protected]
Y50131-624
4pc. (624) Rafter Corner Left 2597.8mm (102¼")
Y50131-623
4pc. (623) Rafter Corner Right 2597.8mm (102¼")
2pc. (627) Fascia Left Short 1855.5mm (73-1/16")
Y50131-627
2pc. (628) Fascia Right Short 1855.5mm (73-1/16")
Y50131-628
2pc. (634) Rafter 1907mm (75-1/16")
Y50131-634
Y50131-629
4pc. (629) Rafter Short RT 805.5mm (31-3/4")
4pc. (630) Rafter Short LT 805.5mm (31-3/4")
Y50131-630
4pc. (631) Rafter Centre LT 1338.9mm (52-3/4")
Y50131-631
4pc. (632) Rafter Centre RT 1338.9mm (52-3/4")
Y50131-632
Y50131-636
2pc. (636) Top Strap 953.8mm (37-9/16")
2pc. (637) Mid Strap 1908.3mm (75-1/8")
Y50131-637
4pc. (648) Soffit 1774.5mm (69-7/8")
Y50131-648
12 pc. (675) Middle Rafter 1907mm (75-1/16")
Y50131-675
2pc. (676) Left End Fascia 1833.3mm (72-3/16")
Y50131-676
2pc. (677) Right End Fascia 1833.3mm (72-3/16")
Y50131-677
12pc. (633) Centre Rafter 1873.6mm (73-3/4")
Y50131-633
Y50131-645
4pc. (645) Spacer 578.2mm (22-3/4")
Y50131-1200
2pc. (1200) Spacer Long 637.4mm (25-1/16")
Y50131-646
8pc. (646) Tie 2590.8mm (102")
Dimensions are approximate and are shown to assist in the identification of parts for
assembly. Actual dimensions may be smaller or larger.
Part Identification ( )
10 [email protected]
2pc. (681) Left Top Strap 495.1mm (19-1/2")
Y50131-681
Y50131-682
2pc. (682) Right Top Strap 495.1mm (19-1/2")
Y50131-683
2pc. (683) Left Mid Strap 972.3mm (38-1/4")
2pc. (684) Right Mid Strap 972.3mm (38-1/4")
Y50131-684
2pc. (685) Left Bot Strap 1448.1mm (57")
Y50131-685
2pc. (686) Right Bot Strap 1448.1mm (57")
Y50131-686
Y50131-690
4pc. (690) Soffit End 1792mm (70-9/16")
Y50131-687
2pc. (687) Bottom Strap LT 2457mm (96-3/4")
2pc. (688) Bottom Strap RT 406.3mm (16")
Y50131-688
Y50131-1192
4pc. (1192) Mid Fascia 1857.4mm (73-1/8")
4pc. (1194) Rafter Top 1793.9mm (70-5/8")
Y50131-1194
Y50131-1195
4pc. (1195) Soffit 1857.6mm (73-1/8")
12pc. (1193) Centre Strap 1857.5mm (73-1/8")
Y50131-1193
2pc. (1202) Centre Beam Long 2590.8mm (102")
Y50131-1202
2pc. (1204) Centre Beam Bottom 1500mm (59")
Y50131-1204
1pc. (1205) Centre Upright 444mm (17-1/2")
Y70131-1205
Y70131-1206
2pc. (1206) Centre Gusset 660.4mm (26")
Y50131-1203
2pc. (1203) Centre Beam Short 309mm (12-3/16")
Part Identification ( )
Dimensions are approximate and are shown to assist in the identification of parts for
assembly. Actual dimensions may be smaller or larger.
11 [email protected]
68pc.
5/16" Flat Washer
(Y05118-203)
174pc.
Wood Screw
#8 x 2 1/2"
- (Y06091-522)
1pc.
- 1/8" Drill Bit
(Y00400-002)
10pc.
- 3/8" Lock Nut
(Y08318-803)
86pc.
5/16 - T-Nut
(Y08518-300)
152pc.
Pan Screw
#10 x 1-1/4"
(Y06491-711)
86pc.
5/16" Lock Washer
(Y05318-300)
38pc.
Hex Bolt
5/16 x 1-1/2"
(Y07718-312)
16pc.
3/8" Flat Washer
(Y05118-801)
10pc.
Lag Screw
5/16 x 4-3/4"
- (Y06218-343)
10pc.
Hex Bolt
3/8 x 9-1/4"
(Y07718-891)
54pc.
Pan Screw
#8 x 1"
(Y06491-510)
40pc.
Wood Screw #6 x 1"
(52013910)
454pc.
Hex Roofing Screw
#8x 1"
(Y06733-510)
36pc.
Sheet Metal Screw
#8 x 3/4"
(
Y06433-503)
12pc.
Wood Screw
#8 x 3" -
(Y06091-530)
408pc.
Wood Screw
#8 x 1-1/2"
(Y06091-512)
86pc.
Wood Screw
#8 x 2 1/4"
- (Y06091-521)
12pc.
1/4 x 2-3/4 Hex Bolt - (Y07718-223)
86pc.
- 1/4" Lock Nut
(Y08318-203)
126pc.
Pan Screw
#12 x 1-1/2"
(Y06491-612)
24pc.
1/4" Large Washer
(Y05118-211)
128pc.
Wood Screw #7 x 3/4"
(Y06091-003)
16pc.
Pan Screw
#10 x 2-1/2" -
(Y06491-722)
24pc.
Lag Screw
5/16 x 3"
- (Y06218-330)
268 pc.
1/4-5/16 x 1-1/4" Large Washer
(Y05118-311)
20pc.
3/8 x 1-1/4" Large Washer
(Y05118-811)
24pc.
Hex Bolt
5/16 x 3-1/2"
- (Y07718-332)
4pc.
Hex Bolt
3/8 x 12-1/4"
(Y07718-821)
30pc.
1/4 x 2 Hex Bolt - (Y07718-220)
8pc.
1/4 x 4-1/4" Hex Bolt - (Y07718-241)
22pc.
1/4 x 3" Hex Bolt - (Y07718-230)
36pc.
Lag Screw
1/4 x 1-15/16" No.12 Shank"
(Y06218-219)
12pc.
1/4 x 1/2" Pan Bolt
(Y07433-202)
2pc.
1/4 x 3-1/2" Hex Bolt - (Y07718-232)
24pc.
Hex Bolt
5/16 x 1-1/4"
(Y07718-311)
Hardware Identification
( )
Dimensions are approximate and are shown to assist in the identification of
parts for assembly. Actual dimensions may be smaller or larger.
12 [email protected]
Dimensions are approximate and are shown to assist in the identication of
parts for assembly. Actual dimensions may be smaller or larger.
Hardware Identication ( )
12pc. - Middle Panel
(Y01033-196)
4pc. - Long Panel Left
(Y01033-198)
4pc.
Ridge Cap Short 25.2
(Y01033-132)
4pc. - Short Panel Left
(Y01033-200) 4pc. - Long Panel Right
(Y01033-197)
1pc. - Roof Panel Set
(Y70833-466)
4pc. - Short Panel Right
(Y01033-199)
4pc.
Ridge Cap Long 81.5
(Y01033-131)
2pc. - 50mm Hook
(Y00418-050)
6pc. Ridge Cap Middle - (Y01033-207)
4pc. Roof Edge Right 72.2 - (Y01033-135)
1pc. - Weather Seal
Ridge Clip (8Pk)
(Y70818-074)
1pc. - Weather Seal
Ridge Clip 75-1/2 (12Pk)
(Y70818-468)
12pc. Ridge Clip 73.5 - (Y01033-209)
1pc. - Gazebo ID Plaque
(Y70800-104)
4pc. Roof Edge Left 72.2 - (Y01033-134)
8pc. Ridge Clip 102.5 - (Y01033-133)
4pc. Short Beam Insert - (Y00429-473)
4pc. Roof Edge Middle - (Y01033-467) 2pc. Peak Cap Detail
(Y01033-347)
2pc. Centre Peak Cap - (Y01033-471)
1pc. Peak Cap Link
(Y01033-472)
13 [email protected]
1pc.
- 1/8" Drill Bit
(Y00400-002)
1pc.
#2 x 2" Robertson Driver (Y00400-005)
1pc.
- Hex Driver (Y00400-004)
6pc.
Peak Post
(Y01000-094)
6pc.
Spring Clip
(Y09490-001)
6pc.
Peak Loop
(Y20018-003)
4pc.
Roof Peak Bracket
(Y00429-125)
6pc.
1/4" Nut
(Y08490-200)
6pc.
Contour Washer
(Y05918-211)
4pc.
Peak Bracket
(Y00429-190)
6pc.
Carriage Bolt
(Y07490-260)
1pc.
- 45º Twist Bracket LT
(2 Pack) (Y70829-191)
1pc.
- 45º Twist Bracket RT
(2 Pack) (Y70829-192)
2pc.
Tie Wrap Bracket (2Pk)
(Y70829-163)
1pc.
Tie Wrap Bracket (8Pk)
(Y70819-106)
1pc.
Double Tie Wrap
Bracket RT(2Pk)
(Y70829-213)
1pc.
Double Tie Wrap
Bracket LT(2Pk)
(Y70829-214)
1pc.
Steel Cable with Bracket
(Y70829-204)
1pc.
- Beam to
Rafter Bracket (4Pk)
(Y70829-212)
3pc.
- Roof To Beam
Bracket Set (10Pk)
(Y70819-218)
1pc.
- Peak Cap
Detail
(Y01030-193)
6pc.
- Roof Edge Centre
(Y01030-217)
1pc.
- Large Centre
Roof Bracket Set
(2Pk) (Y70829-464)
1pc.
- Large Corner
Bracket Set (2Pk)
(Y70829-469)
1pc.
- Large Flat
Bracket Set (6Pk)
(Y70829-470)
1pc.
- Post Mount
Set (12Pk)
(Y70819-219)
1pc.
-
Roof Peak Set
(12 x 24) (Y70829-465)
1pc.
- Corner Cap Set (4Pk)
(Y70833-103)
Hardware Identification
( )
Dimensions are approximate and are shown to assist in the identification of
parts for assembly. Actual dimensions may be smaller or larger.
14 [email protected]
PRODUCT NUMBER: YM11937
CARTON I.D. STAMP: __ __ __ __ __ ___ (Box 1)
CARTON I.D. STAMP: __ __ __ __ __ ___ (Box 2)
CARTON I.D. STAMP: __ __ __ __ __ ___ (Box 3)
CARTON I.D. STAMP: __ __ __ __ __ ___ (Box 4)
CARTON I.D. STAMP: __ __ __ __ __ ___ (Box 5)
STOP STOPSTOP STOP
1-888-509-4382
[email protected]
C. Read the assembly manual completely, paying special attention to ANSI warnings;
notes; and safety/maintenance information on pages 1 - 4.
• Follow the instructions in order.
• This structure is designed to be assembled and installed ideally by four people, DO
NOT attempt to install alone.
• Consider the slope of elevation where you plan to install the structure. Also, check
for gas, telephone, other utilities or sprinkler line locations prior to excavating any
holes.
D. Before you discard your cartons ll out the form below.
• The carton I.D. stamp is located on the end of each carton.
• Please retain this information for future reference. You will need this information if
you contact the Consumer Relations Department.
• Each step indicates which bolts and/or screws you will need for assembly, as well as
any at washers, lock washers, t-nuts or lock nuts.
A. This is the time for you to inventory all your hardware, wood and accessories,
referencing the parts identication sheets. This will assist you with your assembly.
Step 1: Inventory Parts - Read This Before Starting Assembly
B. If there are any missing or damaged pieces or you need assistance with assembly
please contact the consumer relations department directly. Call us before going back
to the store.
15 [email protected]
12 x 24Gazebo Meridian Instruction
A: At the bottom of one (696) 6 x 6 Post insert one 5/16” T-Nut on the outside of two sides, as shown in F2.3.
B: At the bottom of the same (696) 6 x 6 Post place two Post Mounts tight to the bottom and inside faces on the
sides as shown in F2.1 and F2.2. Loosely attach with one 5/16 x 1-1/4” Hex Bolt (with 5/16” lock washer and 1/4-
5/16” large washer) per mount so they connect to the T-Nuts. From the bottom attach with two #8 x 1-1/2” Wood
Screws and two #10 x 1-1/4” Pan Screws per mount. Tighten bolts.
C: Flush to the bottom of (696) 6 x 6 Post place one (422) Plinth on each side, attach with four #8 x 1-1/2” Wood
Screws per plinth. Rounded edges on top. (F2.1, F2.2 and F2.3)
D: Repeat Steps A - C ve more times to make six Post Assemblies.
Wood Parts
F2.1
(422)
Plinth
6 x (696) 6 x 6 Post
24 x (422) Plinth
Top
Bottom
#8 x 1-1/2” Wood
Screws (x 2 per Post
Mount, from outside)
#8 x 1-1/2”
Wood Screws
(x 4 per Plinth) (696) 6 x 6 Post
Post Mount
F2.2
F2.3
Rounded
Edge on Top
Hardware
120 x #8 x 1-1/2” Wood Screw
24 x #10 x 1-1/4” Pan Screw
12 x Post Mount
12 x 5/16” T-Nut
12 x 5/16 x 1-1/4” Hex Bolt
(with 5/16” lock washer, 1/4 - 5/16” large washer)
Post Mount
5/16” T-Nut
(x 2 per Post,
second T-Nut
on opposite
side)
1/4 - 5/16”
Large Washer
5/16” Lock
Washer
5/16 x 1-14” Hex Bolt
(x1 per Post Mount,
from inside)
(422)
Plinth
#10 x 1-1/4”
Pan Screws
(x 2 per Post
Mount, from
inside)
Step 2: Post Assemblies
5/16” T-Nut
(not seen on
this side)
(422) Plinth
(422) Plinth
16 [email protected]
5/16”
T-nut
Step 3: Short Beam Assembly
Part 1
HardwareWood Parts
A: Connect one (1002) Beam Short Left and one (1003) Beam Short Right using two 5/16 x 1-1/2” Hex Bolts
(with 5/16” lock washer, 1/4-5/16” large washer and 5/16” t-nut) as shown in F3.1 and F3.2.
B: Connect one (1004) Beam Short End to each end of one (1005) Beam Short Centre using two 5/16 x 1-1/2”
Hex Bolts (with 5/16” lock washer, 1/4-5/16” large washer and 5/16” t-nut) per end as shown in F3.1 and F3.2.
C: Repeat Steps A and B one more time to make two Short Beam L-R Assemblies and two Short Beam End
Assemblies.
(1002) Beam
Short Left
4 x (1004) Beam Short End
2 x (1005) Beam Short Centre
2 x (1002) Beam Short Left
2 x (1003) Beam Short Right
F3.1
12 x 5/16 x 1-1/2” Hex Bolt
(5/16” lock washer, 1/4-5/16” large washer, 5/16” t-nut)
F3.2
1/4-5/16”
Large Washer
5/16 x 1-1/2”
Hex Bolt
Tight
(1003) Beam
Short Right
(1005) Beam
Short Centre
(1004) Beam
Short End
5/16” Lock
Washer
(1004) Beam
Short End
Make sure bolt heads
are on the outside of
each Beam Assembly
17 [email protected]
Hardware
36 x #8 x 2-1/2” Wood Screw
F3.3
Short Beam
End Assembly
F3.4
Flush
Short Beam L-R
Assembly
D: Place one Short Beam L-R Assembly tight to one Short Beam End Assembly so the ends are ush. Match
the bolt holes in each (1004) Beam Short End with the bolt holes in (1002) Beam Short Left and (1003) Beam
Short Right. Attach with 18 #8 x 2-1/2” Wood Screws. (F3.3 and F3.4)
E: Repeat Step D one more time to make two Short Beam Assemblies.
Flush
Short Beam
End Assembly
Short Beam L-R
Assembly
#8 x 2-1/2” Wood
Screws (x 18 per
assembly)
(1002) Beam
Short Left
(1003) Beam
Short Right
(1004) Beam
Short End
Match bolt
holes
Step 3: Short Beam Assembly
Part 2
(1004) Beam
Short End
Hint: Use bolts at
both ends to line up
bolt holes. Remove
bolts once step is
complete
18 [email protected]
Step 4: Long Beam Assembly
Part 1
A: Connect one (1199) Outer End to each end of one (1196) Beam using four 5/16 x 1-1/2” Hex Bolts (with 5/16”
lock washer, 1/4-5/16” large washer and 5/16” t-nut) as shown in F4.1 and F4.2. Notice orientation of angled
ends. This will create an Outer Beam Assembly.
B: On the short side of the Outer Beam Assembly place two Short Beam Inserts so they t over the holes in
(1196) Beam and (1199) Outer Ends. Attach Short Beam Inserts to Outer Beam Assembly with ten #7 x 3/4”
Wood Screws per insert, as shown in F4.3 and F4.4.
C: Repeat Steps A and B to make two Outer Beam Assemblies.
HardwareWood Parts
2 x (1196) Beam
4 x (1199) Outer End
8 x 5/16 x 1-1/2” Hex Bolt
(5/16” lock washer, 1/4-5/16” large washer, 5/16” t-nut)
40 x #7 x 3/4” Wood Screw
F4.1
F4.2
Short Beam
Insert
#7 x 3/4”
Wood Screw
x 10 per insert
Tight
5/16 x 1-1/2”
Hex Bolt
(1196) Beam
(1199) Outer End
Make sure bolt heads are
on the sides as shown
for each Outer Beam
Assembly
F4.3
F4.4
Notice orientation
of angled ends
Notice orientation
of angled ends
(1199) Outer End
5/16” T-nut
5/16” Lock
Washer
1/4-5/16”
Large Washer
Long Side
Short Side
(1196) Beam
(1199) Outer End
(1199) Outer End
Short Beam
Insert
Outer Beam Assembly
Short Beam
Insert
Component
4 x Short Beam Insert
19 [email protected]
HardwareWood Parts
2 x (1198) Inside Beam
4 x (1201) Inside Middle Beam
4 x (1197) Beam End
16 x 5/16 x 1-1/2” Hex Bolt
(5/16” lock washer, 1/4-5/16” large washer, 5/16” t-nut)
D: Connect one (1201) Inside Middle Beam to each end of one (1198) Inside Beam using four 5/16 x 1-1/2” Hex
Bolts (with 5/16” lock washer, 1/4-5/16” large washer and 5/16” t-nut). At the end of each (1201) Inside Middle
Beam connect one (1197) Beam End with two 5/16 x 1-1/2” Hex Bolts (with 5/16” lock washer, 1/4-5/16” large
washer and 5/16” t-nut) per end. Notice the orientation of angled ends. This is the Inside Beam Assembly. (F4.5
and F4.6)
E: Repeat Steps D to make two Inside Beam Assemblies.
Inside Beam
Assembly
Step 4: Long Beam Assembly
Part 2
Make sure bolt heads
are on the sides as
shown for each Inside
Beam Assembly
Notice orientation
of angled ends
Notice orientation
of angled ends
(1197) Beam End
(1198) Inside Beam
(1201) Inside
Middle Beam
(1197)
Beam End
(1198) Inside Beam
(1201) Inside
Middle Beam
F4.5
F4.6
Tight
5/16 x 1-1/2”
Hex Bolt
5/16” T-nut
5/16” Lock
Washer
1/4-5/16”
Large Washer
Tight
5/16 x 1-1/2”
Hex Bolt
5/16”
T-nut 5/16” Lock
Washer
1/4-5/16”
Large Washer
(1201) Inside
Middle Beam
(1201) Inside
Middle Beam
20 [email protected]
Hardware
64 x #8 x 2-1/2” Wood Screw
Step 4: Long Beam Assembly
Part 3
Outer Beam
Assembly
Inside Beam
Assembly
Flush
#8 x 2-1/2”
Wood Screws
(x 32 per
assembly)
F4.7
F4.8
Outer Beam
Assembly
Inside Beam
Assembly
Notice orientation
of angled ends
Hint: Use bolts in
centre to line up bolt
holes. Remove bolts
once step is complete
F: Place one Inside Beam Assembly tight to one Outer Beam Assembly so the ends are ush and the angled
ends match. Bolt heads from the Outer Beam Assembly must be on the outside and Short Beam Inserts will
be on the inside. Connect Inside Beam Assembly to Outer Beam Assembly with 32 #8 x 2-1/2” Wood Screws.
(F4.7 and F4.8)
G: Repeat Step F with to make 2 Long Beam Assemblies. Flush

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