ZCS AZZURRO 1PH HYD3000-ZP1 User manual

Identification: MD-AL-GI-00 Rev. 1.1 of
27/01/2023 - Application:
GID
Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up
AR
Company Reg. no. 03225010481 - REA AR no. 94189
ISO 9001 Certified Company
- Certificate no. 9151 - CNS0 - IT-17778
Zucchetti Centro Sistemi S.p.A.
- Green Innovation Division
Via Lungarno, 248
- 52028 Terranuova Bracciolini - Arezzo, Italy
tel. [phone]
- fax. [phone]
[e-mail]
- [e-mail] – www.zcsazzurro.com
Hybrid Inverter
1PH HYD3000-HYD6000-ZP1
User Manual

User’s Manual 1PH HYD3000-HYD6000-ZP1
Rev. 1.
0 01/09/2023
Identification: MD-AL-GI-00
Rev. 1.1 of
27/01/2023 - Application: GID
2/193
Table of Contents
1. Introduction......................................................................................................................................................................................... 8
1.1. Product Model Description .................................................................................................................................................. 9
1.2. Product capacity description ............................................................................................................................................11
1.3. Product Appearance .............................................................................................................................................................12
1.3.1. Inverter Port...................................................................................................................................................................13
1.3.2. Battery module port.................................................................................................................................................... 14
2. Requirement for installation and maintenance ..................................................................................................................16
2.1. Safety Notes.............................................................................................................................................................................. 16
2.2. Assembly and maintenance diagram.............................................................................................................................18
2.3. Transportation Requirement............................................................................................................................................ 19
2.4. Electrical Connection............................................................................................................................................................ 20
2.5. Symbols and signs..................................................................................................................................................................21
2.6. Sings on the inverter module:...........................................................................................................................................22
3. Installation..........................................................................................................................................................................................24
3.1. Checking before installation..............................................................................................................................................24
3.2. Contents of the packaging ..................................................................................................................................................24
3.3. Installation environment .................................................................................................................................................... 27
3.4. Installation tools.....................................................................................................................................................................27
3.5. Installation position..............................................................................................................................................................29
3.6. Installation space ...................................................................................................................................................................29
3.7. Product installation............................................................................................................................................................... 30
4. Electrical connections....................................................................................................................................................................34
4.1. Attentions Before Connection...........................................................................................................................................34
4.2. Preparation of Connection Cables...................................................................................................................................35
5. Electrical Connection for the internal system...................................................................................................................... 36
5.1. Internal protection grounding cable connection up to 3 batteries ...................................................................36
5.2. Power cables connection up to 3 batteries .................................................................................................................37
5.3. Internal communication cable connection up to 3 batteries...............................................................................38
5.4. Configuration up to 3 batteries ........................................................................................................................................ 39
5.5. Grounding cable connection for internal protection 4 batteries .......................................................................43
5.6. Connecting power cables 4 batteries............................................................................................................................. 44

User’s Manual 1PH HYD3000-HYD6000-ZP1
Rev. 1.
0 01/09/2023
Identification: MD-AL-GI-00
Rev. 1.1 of
27/01/2023 - Application: GID
3/193
5.7. Internal communication cable connection 4 batteries...........................................................................................45
5.8. Configuration 4 batteries.................................................................................................................................................... 46
5.9. Data collector connection................................................................................................................................................... 50
6. External electrical connection.................................................................................................................................................... 51
6.1. External ground connection of the PGND cable ........................................................................................................51
6.2. Grid connection.......................................................................................................................................................................52
6.3. Connecting a Critical Load (EPS function)...................................................................................................................56
6.4. Photovoltaic connection......................................................................................................................................................59
6.5. COM-Multi function communication connection......................................................................................................64
6.6. Link Port .................................................................................................................................................................................... 65
6.7. RS485（Wired monitoring or inverter cascade monitoring）..........................................................................66
6.8. Logic interface......................................................................................................................................................................... 67
6.9. CT..................................................................................................................................................................................................68
6.10. Meter single-phase DDSU ...................................................................................................................................................68
6.11. Meter three-phase DTSU..................................................................................................................................................... 69
6.12. Measurement of exchange via the single-phase DDSU Meter .............................................................................72
6.13. Measuring external production through the DDSU single-phase Meter.........................................................75
6.14. Setting up exchange meter and production DDSU single-phase Meter...........................................................78
6.15. Checking correct reading of the DDSU single-phase Meter..................................................................................79
6.16. Connection of the three-phase DTSU Meter to the exchange ..............................................................................80
6.17. Measurement of photovoltaic production via three-phase meter DTSU........................................................84
6.18. Three-phase DTSU Meter parameter configuration................................................................................................85
6.19. Correct installation verification DTSU three-phase meter ...................................................................................89
6.20. Measurement of exchange through current sensor.................................................................................................91
6.21. Install the cover ...................................................................................................................................................................... 94
7.Buttons and indicator lights........................................................................................................................................................ 95
7.1. Buttons:...................................................................................................................................................................................... 95
7.2. System status indicator ....................................................................................................................................................... 95
7.3. Battery capacity indicator.................................................................................................................................................. 96
8. Parallel system.................................................................................................................................................................................. 97
9. System Electrical Topology ......................................................................................................................................................... 98
10. Operation ............................................................................................................................................................................................99
10.1. Preliminary checks................................................................................................................................................................ 99
10.2. First start-up of the inverter .............................................................................................................................................99
10.3. Commissioning..................................................................................................................................................................... 103

User’s Manual 1PH HYD3000-HYD6000-ZP1
Rev. 1.
0 01/09/2023
Identification: MD-AL-GI-00
Rev. 1.1 of
27/01/2023 - Application: GID
4/193
10.4. Main menu ............................................................................................................................................................................. 104
10.5. Basic settings ........................................................................................................................................................................ 105
10.5.1. Set language........................................................................................................................................................................... 105
10.5.2. Set Time .................................................................................................................................................................................. 105
10.5.3. Safety Parameter................................................................................................................................................................. 105
10.5.4. Energy Storage Mode......................................................................................................................................................... 105
10.5.5. Photovoltaic Input Mode.................................................................................................................................................. 108
10.5.6. EPS Mode................................................................................................................................................................................ 108
10.5.7. Communication address .................................................................................................................................................. 109
10.5.8. Self-test.................................................................................................................................................................................... 109
10.6. Advanced settings............................................................................................................................................................... 112
10.6.1. Battery parameters ............................................................................................................................................................ 112
10.6.2. Battery Quantity .................................................................................................................................................................. 112
10.6.3. Battery Actiovation ............................................................................................................................................................ 113
10.6.4. Anti Reflux.............................................................................................................................................................................. 113
10.6.5. IV Curve Scan ........................................................................................................................................................................ 114
10.6.6. Logical Interface Control.................................................................................................................................................. 114
10.6.7. Factory Reset ........................................................................................................................................................................ 114
10.6.8. Parallel Setting ..................................................................................................................................................................... 115
10.6.9. Bluetooth Reset.................................................................................................................................................................... 115
10.6.10. CT Calibration ............................................................................................................................................................. 115
10.6.11. Set ElectricityMeter.................................................................................................................................................. 115
10.6.12. Off grid ground ........................................................................................................................................................... 116
10.7. Energy statistics .................................................................................................................................................................. 117
10.8. System interface information......................................................................................................................................... 119
10.9. Event list ................................................................................................................................................................................. 121
10.10. Software Update.................................................................................................................................................................. 121
10.11. Verification of proper functioning ............................................................................................................................... 123
11. Technical specifications............................................................................................................................................................. 126
12. Troubleshooting............................................................................................................................................................................ 127
13. Maintenance.................................................................................................................................................................................... 135
13.1. Store and charge the battery module ......................................................................................................................... 135
14. Uninstalling ..................................................................................................................................................................................... 137
14.1. Uninstallation steps ........................................................................................................................................................... 137
14.2. Packaging................................................................................................................................................................................ 137