Zeiss Corona process User manual

User Manual
Carl Zeiss Spectroscopy GmbH
Corona process

Knowledge of this manual is required for the operation of the device. Therefore, please familiarize yourself with its
contents and pay special attention to information concerning the safe handling of the device.
We reserve the right to make changes in the interest of technical advancement. The user manual is not covered by
an update service.
© Unless expressly authorized, forwarding and duplication of this document, and the utilization and communication
of its contents are not permitted. Violations shall result in claims for damages.
All rights reserved in the event of granting of patents or registration of a utility model.
Carl Zeiss Spectroscopy GmbH
Carl-Zeiss-Promenade 10
07745 Jena, Germany
Service: + 49 3641 64-3200
Phone: + 49 3641 64-2838
Email: [e-mail]
www.zeiss.com/spectroscopy
EN_40_070_0017I | 2020-11
Design, scope of delivery and technical progress subject to change without notice. © Carl Zeiss Spectroscopy GmbH

3
Corona process
EN_40_070_0017I | Corona process | User Manual
Contents
Table of contents
1 About this User Manual 7
1.1 Introduction 7
1.2 Use of safety instructions 8
1.3 Formattings and text conventions 8
2 Safety information 9
2.1 Intended use 9
2.2 Conformity 9
2.3 General safety instructions 10
2.4 Laser safety –
Notes on Handling the Laser Components 12
2.4.1 Laser safety instructions 12
2.4.2 Warning and information labels of Corona process 13
2.4.3 Description of the laser radiation elds and paths 14
2.4.4 Technical data and certication of SICK DT20 Hi 14
2.5 Environmental management 15
2.6 Limitation of liability and warranty 16
3 Device description 17
3.1 Scope of supply 17
3.2 Technical design 18
3.2.1 Functional elements 18
3.2.2 Controls and indicators 19
3.2.3 Electrical connections 20
3.2.4 Mechanical interface 21
3.3 Functional description 22
3.4 Software 24
3.4.1 ZEISS InProcess 24
3.4.2 IP addresses 24
4 Installing the measuring system 25
4.1 Preparing the installation 25
4.2 Installing the Corona process 26
4.3 Connecting system components 28
4.4 Software installation 30
4.4.1 Installing the InProcess software 30
4.4.2 Activating licenses 31

4
Corona process
User Manual | Corona process | EN_40_070_0017I
Contents
5 System Operation 33
6 Help in case of faults 37
7 Maintenance 39
7.1 Cleaning and care 39
7.2 Accessories and spare parts 40
7.3 Storage and transport 43
7.4 Disposal 43
8 Technical data 45
Appendix
• Data sheet „DT20-P224B | DT20 Hi“, SICK AG
• Certicate of compliance, SICK AG

5
Corona process
EN_40_070_0017I | Corona process | User Manual
List of gures
Fig. 1 Warning and information labels of Corona process 13
Fig. 2 Description of the laser radiation elds and paths 14
Fig. 3 Scope of supply 17
Fig. 4 Functional elements 18
Fig. 5 Controls and indicators 19
Fig. 6 Electrical connections 20
Fig. 7 Mechanical interface 21
Fig. 8 Functional description 23
Fig. 9 Connection dimensions of the mounting device 26
Fig. 10 Fastening the mounting device and the Corona process 27
Fig. 11 Connecting system components 29
Fig. 12 Selecting the storage location and agreeing
to the licensing terms 30
Fig. 13 Completing the installation 30
Fig. 14 Select service 33
Fig. 15 Select product conguration 34
Fig. 16 Select continuous measurement 35
Fig. 17 Save product 35
Fig. 18 Start measurement 36
Contents
List of tables
Tab. 1 LED status displays 19
Tab. 2 Connection and environmental conditions 25
Tab. 3 General technical data 45
Tab. 4 Optical parameters 46
Tab. 5 Interface description 46

6
Corona process
User Manual | Corona process | EN_40_070_0017I

7
About this User Manual
Corona process
EN_40_070_0017I | Corona process | User Manual
1 About this User Manual
1.1 Introduction
Welcome to the Corona process User Manual.
The Corona process spectrometer system has been developed especially for use
in the food industry.
The optical concept enables the determination of the ingredients and color of
solid and pasty organic materials at a distance of 100– 590 mm to the sample.
Depending on the chemometric model used, the wavelength range of
380 – 1650 nm enables the determination of moisture, protein, fat and other
ingredients and of the color, e.g. for process optimization and control in the
manufacture of footstus.
The accessories adapted to the application areas of the Corona process enable
simple and fast integration in its facilities and systems.
The information contained in this User Manual will enable you to install the
Corona process spectrometer system properly and operate it safely and
eectively. Furthermore, it will provide you with information on maintenance and
troubleshooting.
Please familiarize youself with the contents of the User Manual and observe all of
the general and safety-related instructions it contains.
The Corona process spectrometer system may be installed, operated and
maintained only by qualied and properly instructed personnel.
This User Manual is therefore aimed at the qualied personnel authorized to
perform the installation on-site as well as at other authorized persons in order to
enable them to perform their duties.
Experience in handling metrology equipment and technical or scientic training
are required.
Store the User Manual and all other applicable documents you received on
purchasing and accepting delivery of the device together in a safe place.
Make sure that the User Manual and all other valid documents are freely available
to every user at all times.
• ZEISS InProcess software description: "InProcess Manual"
• Description of the license activation: "ZEISS License Activation Manual"
• Delivery notes
Applicable documents in the appendix of this user manual:
• Data sheet „DT20-P224B | DT20 Hi“, SICK AG
• Certicate of compliance, SICK AG
Welcome
Purpose of this manual
Audience
Storage
Other applicable documents

8
About this User Manual Corona process
User Manual | Corona process | EN_40_070_0017I
1.2 Use of safety instructions
The safety instructions in this User Manual stipulate various hazard levels,
depending on the risk classication concerned.
Warning
Dangerous situation – Failure to observe this safety note could result in
serious injuries or even death.
Caution
Dangerous situation – Failure to observe this safety note could result in
slight injuries or property damage.
Note
General reference to important or useful information concerning the
device and its operation.
Note
Important note on environmental protection.
1.3 Formattings and text conventions
"Bold" character format
• for texts which are used in the software, e.g. names of buttons, tools, menus,
...
• for keyboard commands, e.g.: Ctrl + C
• for product designations
Instruction manuals
• Stands for a requirement that must be fullled in order to successfully perform
the upcoming action.
1 Stands for an action step to be executed.
Requirements
Procedure

9
Safety information
Corona process
EN_40_070_0017I | Corona process | User Manual
2 Safety information
2.1 Intended use
The Corona process is a spectrometer which was developed especially for use in
the food industry. It is used to determine the ingredients and color of solid and
pasty organic materials in diuse reection at a distance of 100 – 590 mm to the
sample.
The Corona process can be installed in ATEX Zone 22 and is protected against
dust and temporary immersion (IP67).
The spectrometer may only be used for its intended purpose as described.
Any other use is contrary to its intended purpose. The operator alone shall be
held liable for any damage resulting from improper use. In this case, any warranty
claim is null and void.
2.2 Conformity
The Corona process was designed and tested according to the currently
applicable directives and standards and left our factory in perfect condition. To
maintain this state and ensure safe operation, all instructions and warning notes
listed must be observed.
The following directives, standards and classications were applied and observed
within the scope of the CE Declaration of Conformity.
Safety requirements for electrical equipment for measurement, control and
laboratory use
Safety regulations for potentially explosive atmospheres
Safety requirements for electrical equipment for measurement, control, and
laboratory use
Enclosure protection degree as per DIN EN 60529
Protection class (protection by low voltage) according to DIN EN 61140
Potentially explosive atmospheres
Explosion Protection Marking:
Ex marking according to 94/9EC
II Equipment group
3D Category 3D Zone 21/22
EX tc Protection by enclosure
IIIC Conductive dust
T70 °C Max. surface temperature
The devices bear the  marking
DIN EN 61010-1
DIN EN 60079-0
DIN EN 61326-1
IP67
III
Zone 22
II 3D Ex tc lllC T70 °C


10
Safety information Corona process
User Manual | Corona process | EN_40_070_0017I
2.3 General safety instructions
Warning
ELECTRICAL ENERGY HAZARD
The device may be operated only at the operating voltage specied in
chapter "8 Technical data" on page 45.
Before performing maintenance and repair work or replacing
components, the respective device must be disconnected from all
power sources. Please also ensure that it cannot be accidentally
switched on again.
The Corona process must not be operated in damaged or damp
condition.
RISK OF EXPLOSION
The device must not be opened in a potentially explosive atmosphere.
It is prohibited to mount the plugs with a higher torque than 15 Nm in
order to guarantee the tightness and the explosion protection of the
spectrometer.
Please also note that the power supply unit must not be used in a
potentially explosive atmosphere. Unplug the power connector of the
device only when the device is deenergized.
Caution
GENERAL RISK
The Corona process, including its original accessories, must be used for
the purposes described in the present User Manual. The manufacturer
cannot be held liable for any other use.
Warning signs and safety instructions must not be removed and must
always be clearly legible.
The devices may be operated only by properly trained personnel. This
personnel must be instructed concerning the possible risks when the
device is in operation and in the appropriate applications.
The device is sealed very tightly; therefore, do not open it.
Modications or repairs of the device and any other devices operated
together with the Corona process may be performed only by Service
employees or authorized personnel. The manufacturer shall not be
liable for damage caused by inadmissible actions performed on the
device. In addition, such inadmissible interventions shall render all
warranty claims null and void.

11
Safety information
Corona process
EN_40_070_0017I | Corona process | User Manual
Caution
RADIATION ENERGY HAZARD
Never look directly into the measuring and laser beam. The bundled
light of the halogen lamp and the laser can cause eye damage.
Prevent collateral radiation: Do not place any reecting objects into the
beam path. Do not place any focusing optical objects into the beam
path.
THERMAL ENERGY HAZARD
Caution: Hot surfaces.
GENERAL RISK
The personnel designated to perform the maintenance and repair work
must be appropriately qualied for this work.
Apart from the work described in chapter "7 Maintenance" on page
39, it is prohibited to perform any other interventions on the device.
Otherwise the device may be irreparably damaged.
The device may be opened only by ZEISS service engineers or by other
persons authorized by ZEISS.
Note
Defective equipment must not be disposed of with household waste,
but should be disposed of in compliance with the applicable legal
requirements.

12
Safety information Corona process
User Manual | Corona process | EN_40_070_0017I
2.4 Laser safety –
Notes on Handling the Laser Components
The Corona process system has integrated a laser hazard class 2 instrument and
is marked as such. This integrated laser instrument is used for the measurement of
the distance between optic and sample to adjust the results concerning the varia-
bility of the distance.
This low-risk class embraces low-power laser. Ensure that you are not exposed to
the radiation of such lasers. In particular, never look into the laser beam!
The following laser types is currently used in the Corona process:
Laser Class Nominal Power
Laser 655 nm 2< 1 mW
2.4.1 Laser safety instructions
If used properly, the Corona process system will not pose any laser radiation risks
for operating sta. Nevertheless, you should observe the following warnings:
Caution
RADIATION ENERGY HAZARD
Never look directly into the measuring and laser beam. The bundled
light of the halogen lamp and the laser can cause eye damage.
Prevent collateral radiation: Do not place any reecting objects into
the beam path. Do not place any focusing optical objects into the beam
path.
The devices may be operated only by properly trained personnel.
This personnel must be instructed concerning the possible risks when
the device is in operation and in the appropriate applications.
The sta entrusted with operating the device must be aware of the
clothing specications applicable on site and must act accordingly.
Emission indicator: The laser is active if the control LED ashing blue.
The control LED is located on the Corona process system on the side
where the power supply has to be mounted.

13
Safety information
Corona process
EN_40_070_0017I | Corona process | User Manual
2.4.2 Warning and information labels of Corona process
The warning and information labels attached on the Corona process system
must be observed. Check whether all of the labels shown below are provided on
your instrument, and contact ZEISS Germany or one of the service agencies if you
should discover that any of the labels should be missing.
Fig. 1
Carl Zeiss Microscopy GmbH
Carl-Zeiss-Promenade 10
07745 Jena, Germany
LASER APERTURE
XY
000000-1940-639
000000-2112-782
Revision label
Emission indicator
000000-1940-564
000000-2373-910
000000-2374-145
Warning and information labels of Corona process

14
Safety information Corona process
User Manual | Corona process | EN_40_070_0017I
2.4.3 Description of the laser radiation elds and paths
Beam path laser triangulation sensor SICK DT20 Hi
for Corona process (000000-2074-398)
• Laser class: II
• Radiant power: < 1 mW (0.35 ... 0.9 mW)
• Wavelength: 655 nm
• Window transmission: 91 %
• Spot size: 3 x 6 mm
• Distance to Cp 0 ... 580 mm
Fig. 2
SICK
DT20 Hi
Window transmission: 91%
3 x 6 mm
0 ... 580 mm
Description of the laser radiation elds and paths
2.4.4 Technical data and certication of SICK DT20 Hi
In the appendix to these user manual you will nd a manufacturer's data sheet
and the “certicate of compliance”.

15
Safety information
Corona process
EN_40_070_0017I | Corona process | User Manual
2.5 Environmental management
Our company has implemented a certied environmental management system
that complies with ISO 14001. This product was developed, inspected and
produced in accordance with the applicable environmental regulations and
directives of the European Union.
The product and its accessories comply with EU Directives 2002/95/EC (RoHS) and
2002/96/EC (WEEE) to the extent applicable to this product.
We have installed a take-back and recycling process that ensures proper recycling
in accordance with the above-mentioned EU Directives.
For details concerning disposal and recycling, please contact your local dealer or
service organization. The system must not be disposed of as domestic waste or
be disposed of via municipal waste disposal facilities.
If the product is resold, the seller is obligated to inform the purchaser regarding
its proper disposal.

16
Safety information Corona process
User Manual | Corona process | EN_40_070_0017I
2.6 Limitation of liability and warranty
Carl Zeiss Spectroscopy GmbH will not accept any warranty claims and shall
be exempted from statutory liability for any damage to equipment caused by
nonobservance of the applicable safety instructions, even during the warranty
period.
The warranty granted by Carl Zeiss Spectroscopy GmbH ensures the safety,
reliability and performance of the device only if the pertaining safety instructions
are observed.
The manufacturer guarantees that the device is free of material or manufacturing
defects when delivered. Possible defects must be notied to us immediately and
steps be taken to minimize damage. If notied of such a defect, the manufacturer
is obligated to rectify it at his discretion, either by repairing the instrument or
delivering an intact replacement.
No guarantee is provided for defects caused by natural wear (wearing parts in
particular) and improper use.
The manufacturer shall not be liable for damage caused by faulty operation,
negligence or any other tampering with the device, particularly the removal
or replacement of device components, or the use of accessories from other
manufacturers. Any such action shall lead to a forfeit of all warranty claims.
Apart from the work described in chapter "7 Maintenance" on page 39,
no inadmissible maintenance or repair work may be performed on the device.
Repairs may be performed only by employees of ZEISS Service or by persons
authorized by ZEISS.
Contact the Customer Service Dept. of Carl Zeiss Spectroscopy GmbH
(service.spectrosc[email protected]) if any defects or faults occur on the device or
individual components.
The Corona process should be inspected by the Customer Service Dept. of
CarlZeiss Spectroscopy GmbH at least once a year to ensure optimal and safe
operation of the system.
Note
For details concerning the warranty, please refer to the General Terms
and Conditions of Carl Zeiss Spectroscopy GmbH. which can be found
on the internet at "http://www.zeiss.com/corporate/en_de/legal-
information/company-information.html".

17
Device description
Corona process
EN_40_070_0017I | Corona process | User Manual
3 Device description
3.1 Scope of supply
The basic equipment of the standard version of the Corona process contains the
following components:
Fig. 3
Abnahme-
Protokoll
Lieferschein
Corona extreme
Gebrauchsanweisung
2
1
34
5
7
8
6
Scope of supply
Corona process spectrometer
Acceptance report
Delivery note and other documents accompanying the device
Set of documents (User Manual and other applicable documents)
Mounting device (see section “7.2 Accessories and spare parts” on page 40)
Power supply cable
Ethernet cable
Digital IN / OUT cable
1
2
3
4
5
Optional accessories:
(always compare with delivery note) 6
7
8

18
Device description Corona process
User Manual | Corona process | EN_40_070_0017I
3.2 Technical design
3.2.1 Functional elements
Fig. 4
6
15
2
4
3
7
Functional elements
Connection panel (Ethernet, Digital IN / OUT, power supply) and status display
Cooling element
Carrying handle and mounting interface
Device base
(carrier for the measuring optics, the electronics and the connection panel)
Device cover
Distance sensor
Measuring window
1
2
3
4
5
6
7

19
Device description
Corona process
EN_40_070_0017I | Corona process | User Manual
3.2.2 Controls and indicators
Fig. 5
POWER 12–24V
1
Controls and indicators
Status LED
LED signal color Description
ashing blue after connection to the power supply
not lit during initialization (max. 30 s)
(no light beam visible in measuring window)
ashing blue after complete initialization
(no light beam visible in measuring window)
Tab. 1 LED status displays
Note
The light beam is visible only following initialization by the InProcess
or Aspect software.
1

20
Device description Corona process
User Manual | Corona process | EN_40_070_0017I
3.2.3 Electrical connections
Fig. 6
POWER 12–24VIN OUTETHERNET
1
2
3
Electrical connections
"ETHERNET" connection –
14-pin socket
"Digital IN OUT" connection –
10-pin socket
PIN Color Assignment
1 bk/wh OUT 3
2 violet IN 0
3 brown OUT 2
4 white IN 1
5 green OUT 1
6 yellow IN 2
7 gray OUT 0
8 pink IN 3
9 blue GND
10 red GND
"12 – 24 V DC POWER" connection (power supply) –
3-pin socket
PIN Wire number Assignment
1 1 12 – 24 V DC
2 2 GND
3 – n. k.
1
2
3
Ethernet cable FVG-2 W
Lemo connector FVG-2 W
1
2
3
4 5
6
7
89
10
Lemo connector FVG-2 W
1
2 3