ABB jokab safety Smile 11EA Tina User manual

ABB AB / Jokab Safety Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden
www.abb.com/lowvoltage
Original instructions
Smile 11EA AS-i
Emergency stop with safe AS-i input slave
Smile 11SA AS-i
Safety stop with safe AS-i input slave
SAFETY AT WORK

2TLC172094M0201, rev. B 2 www.abb.com/lowvoltage
2012-08-03
Read and understand this document
Please read and understand this document before using the products. Please consult your ABB/JOKAB SAFETY
representative if you have any questions or comments.
WARRANTY
ABB/JOKAB SAFETY’s exclusive warranty is that the products are free from defects in materials and workmanship
for a period of one year (or other period if specified) from date of sale by ABB/JOKAB SAFETY.
ABB/JOKAB SAFETY MAKES NO WARRANTY OR REPRESENTATION, EXPRESSED OR IMPLIED,
REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF
THE PRODUCTS, ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OR THEIR INTENDED
USE. ABB/JOKAB SAFETY DISCLAIMS ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED.
LIMITATIONS OF LIABILITY
ABB/JOKAB SAFETY SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL
DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall responsibility of ABB/JOKAB SAFETY for any act exceed the individual price of the product on
which liability asserted.
IN NO EVENT SHALL ABB/JOKAB SAFETY BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER
CLAIMS REGARDING THE PRODUCTS UNLESS ABB/JOKAB SAFETY’S ANALYSIS CONFIRMS THAT THE
PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
ABB/JOKAB SAFETY shall not be responsible for conformity with any standards, codes, or regulations that apply
to the combination of products in the customer’s application or use of the product. At the customer’s request,
ABB/JOKAB SAFETY will provide applicable third party certification documents identifying ratings and limitations of
use that apply to the products. This information by itself is not sufficient for a complete determination of the
suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended
to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be
suitable for the products:
Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not
described in this document.
Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment,
amusement machines, vehicles, and installations subject to separate industry or government regulations.
Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY
WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE ABB/JOKAB SAFETY PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE
INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PERFORMANCE DATA
While every effort has been taken to ensure the accuracy of the information contained in this manual ABB/JOKAB
SAFETY cannot accept responsibility for errors or omissions and reserves the right to make changes and
improvements without notice. Performance data given in this document is provided as a guide for the user in
determining suitability and does not constitute a warranty. It may represent the result of ABB/JOKAB SAFETY’S
test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to
the ABB/JOKAB SAFETY Warranty and Limitations of Liability.

2TLC172094M0201, rev. B 3 www.abb.com/lowvoltage
2012-08-03
Table of Contents
1Introduction ............................................................................................................................................4
Scope........................................................................................................................................................................4
Audience...................................................................................................................................................................4
Prerequisites.............................................................................................................................................................4
Special notes ............................................................................................................................................................4
2Overview .................................................................................................................................................5
General description...................................................................................................................................................5
Safety regulations.....................................................................................................................................................5
3Connections............................................................................................................................................6
4Installation and maintenance................................................................................................................7
Installation precautions.............................................................................................................................................7
Maintenance .............................................................................................................................................................7
5Operation ................................................................................................................................................8
Smile 11EA AS-i .......................................................................................................................................................8
Smile 11SA AS-i .......................................................................................................................................................8
LED indication...........................................................................................................................................................8
6Technical data ........................................................................................................................................9
Dimensions.............................................................................................................................................................10
7EC Declaration of conformity..............................................................................................................11

2TLC172094M0201, rev. B 4 www.abb.com/lowvoltage
2012-08-03
1 Introduction
Scope
The purpose of these instructions is to describe the emergency stop Smile 11EA AS-i and the safety stop Smile
11SA AS-i, and to provide the necessary information required for installation and operation.
Audience
This document is intended for authorized installation personnel.
Prerequisites
It is assumed that the reader of this document has knowledge of the following:
Basic knowledge of ABB/Jokab Safety products.
Knowledge of the AS-i system.
Knowledge of machine safety.
Special notes
Pay attention to the following special notes in the document:
Warning!
Danger of severe personal injury!
An instruction or procedure which, if not carried out correctly, may result in injury to the technician
or other personnel.
Caution!
Danger of damage to the equipment!
An instruction or procedure which, if not carried out correctly, may damage the equipment.
NB:
Notes are used to provide important or explanatory information.

2TLC172094M0201, rev. B 5 www.abb.com/lowvoltage
2012-08-03
2 Overview
General description
Smile 11EA AS-i is an emergency stop with a built-in dual channel safe AS-i input slave. Smile 11SA AS-i has a
similar dual channel safe AS-i input slave, but is intended for use as a safety stop and therefore has a black
pushbutton. The AS-i bus and the safety around it is specified by the two organisations “AS-International
Association” and “AS-Interface Safety at Work”, and is described in the publication “AS-Interface The Automatic
Solution”.
Warning! Both Smile 11EA AS-i and Smile 11SA AS-i normally needs to be complemented with other safety
functions such as interlocking guards etc. Refer to risk analysis.
NB: The emergency stop (Smile 11EA AS-i) should not be used as normal stop of the machine, only in case of
emergency.
Safety regulations
Warning!
Carefully read through this entire manual before using the device.
The devices shall be installed by a trained electrician following the Safety regulations, standards and the Machine
directive.
Failure to comply with instructions, operation that is not in accordance with the use prescribed in these instructions,
improper installation or handling of the device can affect the safety of people and the plant.
For installation and prescribed use of the product, the special notes in the instructions must be carefully observed
and the technical standards relevant to the application must be considered.
In case of failure to comply with the instructions or standards, especially when tampering with and/or modifying the
product, any liability is excluded.

2TLC172094M0201, rev. B 6 www.abb.com/lowvoltage
2012-08-03
3 Connections
Smile 11EA/SA AS-i connections
Accessories for connection to the AS-i bus
Type
Article number
Description
AS-i T-connector with M12
2TLA020073R0000
Flat cable connector to M12
M12-C112
2TLA020056R2000
1 m cable, 5-pole, 0.34 mm2, M12 female + M12 male connectors
M12-C312
2TLA020056R2100
3 m cable, 5-pole, 0.34 mm2, M12 female + M12 male connectors
1
3
M12 5-pole male
seen from cable
side
M12 5-pole female
seen from cable
side
5-pole M12-connector:
1 ) AS-i +
2 ) Not used
3 ) AS-i –
4 ) Not used
5 ) Not used
5-pole M12 male
connector
5 x 0.34 mm2 cable, screen with straight female + male
M12 connectors.
Screen connected to pin 3 (0 VDC) on male connector.
Article numbers:
2TLA020056R2000 (1 m)
2TLA020056R2100 (3 m)
Flat cable connector to M12
Article number:
2TLA020073R0000

2TLC172094M0201, rev. B 7 www.abb.com/lowvoltage
2012-08-03
4 Installation and maintenance
Installation precautions
Mount Smile 11EA AS-i or Smile 11SA AS-i using two M5 bolts before attaching the M12-connector.
Warning! All the safety functions must be tested before starting up the system.
Maintenance
Warning!
The safety functions and the mechanics shall be tested regularly, at least once every year to confirm that all the
safety functions are working properly (EN 62061:2005).
In case of breakdown or damage to the product, contact the nearest ABB/Jokab Safety Service Office or reseller.
Do not try to repair the product yourself since it may accidentally cause permanent damage to the product,
impairing the safety of the device which in turn could lead to serious injury to personnel.
Both Smile 11EA AS-i and Smile 11SA AS-i is supplied with
30 VDC from the AS-i bus.
Recommended connection to the AS-i bus is through a flat
cable connector to M12 (see figure to the left), making it
possible to quickly and easily connect the unit to the yellow
AS-i cable.
Both Smile models can also be connected directly to the AS-i
bus using only two cables (pin-1 and 3 of the M12-connector
on the unit) according to “Connections” above.

2TLC172094M0201, rev. B 8 www.abb.com/lowvoltage
2012-08-03
5 Operation
Smile 11EA AS-i
Emergency stop:
Push the emergency stop button. An actuating force of 22 ± 4 N is required and the actuator travel is approximately
4 mm to latch.
Unlatch emergency stop button:
Turn the button clockwise until the button is unlatched.
Smile 11SA AS-i
Safety stop:
Push the safety stop button. An actuating force of 22 ± 4 N is required and the actuator travel is approximately 4
mm to latch.
Unlatch safety stop button:
Turn the button clockwise until the button is unlatched.
LED indication
The LED indication is identical on both models (Smile 11EA AS-i and Smile 11SA AS-i).
LED in pushbutton:
The LED indication is programmed individually in the PLC-program according to the table below.
LED
Indication
Description
Red
ON
Out bit 1 ON
OFF
Out bit 1 OFF or Out bit 1&2 ON.
Green
ON
Out bit 2 ON
OFF
Out bit 2 OFF or Out bit 1&2 ON.
AS-i LED and Fault LED in combination:
LED pair by the M12-connector.
AS-i (Green)
Fault (Red)
Description
OFF
OFF
AS-i power missing
ON
OFF
Normal operation
ON
ON
No data exchange with master
Flash
ON
No data exchange because address = 0

2TLC172094M0201, rev. B 9 www.abb.com/lowvoltage
2012-08-03
6 Technical data
Manufacturer
Address
ABB AB / JOKAB SAFETY
Varlabergsvägen 11
SE-434 39 Kungsbacka
Sweden
Article number / ordering data
Smile 11EA AS-i: 2TLA030052R0000
Smile 11SA AS-i: 2TLA030052R0100
AS-i data
AS-i profile
S-7.B.0
Addressing
M12-connector
Slave address at delivery
0
Response time over AS-i bus
5 ms (+ response time of safety monitor)
Power supply
Operating voltage
30 VDC, AS-i bus. Tolerance 26.5 –31.6 V DC.
Total current consumption
< 60 mA
General
Degree of protection
IP65
Ambient temperature
-25…+50°C
Size
52 x 40 x 84 (+12.5 mm M12 contact) (H x W x L)
Colour
Base: Yellow
Emergency stop pushbutton (Smile 11EA AS-i): Red
Safety stop pushbutton (Smile 11SA AS-i): Black
Actuating force
22 ± 4 N
Actuator travel
Approx. 4 mm to latch
Mechanical life
> 50 000 operations
Safety / Harmonized Standards
Conformity
European Machinery Directive 2006/42/EC
EN ISO 12100:2010, EN 954-1:1996, EN ISO 13849-1:2008/AC:2009, EN ISO 13849-2:2008,
EN 60204-1:2007+A1, EN ISO 13850:2008
IEC/EN 61508-1…7
SIL3, PFDavr: 2.95*10-5, PFHd: 6.95*10-9
EN 62061
SIL3
EN ISO 13849-1
Performance level: PL e, category 4
MTTFd: High
EN 954-1
Category 4
EN 60947-5-1 & -5
For E-stop button / safety stop button
EN ISO 13850:2008
For E-stop button / safety stop button
Certificates
TÜV Nord (AS-i), Inspecta (emergency stop)

2TLC172094M0201, rev. B 10 www.abb.com/lowvoltage
2012-08-03
Dimensions
Smile 11EA/SA AS-i Dimensions
NB: All measurements in millimetres.

2TLC172094M0201, rev. B 11 www.abb.com/lowvoltage
2012-08-03
7 EC Declaration of conformity
ABB AB / JOKAB SAFETY Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden
www.abb.com/lowvoltage