ABB Zenith ZTG 30 User manual

OPERATION, MAINTENANCE, AND INSTALLATION GUIDE
Zenith ZTG series
For ZTG(D) series automatic transfer
switches, 30-1200 A, 200-480 Vac

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Receiving, handling and storage
Receiving and handling
Upon receipt, carefully inspect the trans-
fer switch for damage that may have oc-
curred during transit. If damage is evi-
dent, or there is visible indication of
rough handling, immediately file a dam-
age claim with the transportation com-
pany, and notify your local ABB sales
office.
Do not remove the shipping packaging
until ready to install the switch.
Storage
If the unit will not be placed into service
immediately, store the transfer switch in
its original package in a clean, dry loca-
tion. To prevent condensation, maintain a
uniform temperature. Store the unit in a
heated building, allowing adequate air cir-
culation and protection from dirt and
moisture. Storing the unit outdoors could
cause harmful condensation inside the
transfer switch enclosure.
HAZARD OF EQUIPMENT
OVERTURNING
When moving with a fork lift, do not re-
move the shipping packaging until the de-
vice is in its final location.
Failure to follow this instruction may
result in personal injury or equipment
damage.
Warning
Indicates a hazardous situation that,
if not avoided, could result in death or
serious injury.

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Zenith ZTG Series ATS, OPERATION, MAINTENANCE, AND INSTALLATION GUIDE
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Read these safety instructions
carefully before using this product!
HAZARD OF ELECTRIC SHOCK,
EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective
equipment and follow safe electrical
work practices.
• This equipment must only be installed
and serviced by qualified electrical per-
sonnel.
• Before performing visual inspections,
tests, or maintenance on the equip-
ment, disconnect all sources of electric
power. Assume that all circuits are live
unless they are completely de-ener-
gized, tested, grounded, and tagged.
Pay particular attention to the design of
the power system. Consider all sources
of power, including the possibility of
backfeeding.
• Disconnect all sources of electric power
before removing or making source side
or load side connections to the transfer
switch.
• Always use a properly rated voltage
sensing device at all line and load con-
nections to confirm transfer switch is
disconnected from all live electrical
sources.
• Turn off power supplying transfer
switch before doing any other work on
or inside switch.
Failure to follow these instructions could
result in death or serious injury.
Danger
Indicates a hazardous situation that,
if not avoided, will result in death or
serious injury.

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Operation, maintenance,
and installation
instruction
Automatic transfer
switches, Zenith ZTG
series ATS
INSTALLATION INSTRUCTIONS,
ZENITH ZTG SERIES ATS,
CHAPTERS 9–11
OPERATION AND MAINTENANCE
INSTRUCTIONS, ZENITH
ZTG SERIES ATS,
CHAPTERS 1–8

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Zenith ZTG Series ATS, OPERATION, MAINTENANCE, AND INSTALLATION GUIDE
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1
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Operation and
maintenance instruction
Automatic transfer
switches, Zenith ZTG
series ATS
1. Introduction 11
1.1 Hazard Categories 11
1.2 Definitions 12
1.3 Warranty 13
1.4 Product Specification 14
2. Product overview 15
2.1 General overview 16
2.1.1 Operation types 17
2.2 HMI 18
2.3 Zenith ZTG series features 19
2.4 Typical applications 22
2.5 Sequence of operations 24
2.5.1 Switching sequence / Automatic 24
2.6 Special features description 30
2.6.1 Automatic configuration 30
2.6.2 In-phase monitor 30
2.6.3 Powering supply scenarios 30

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Zenith ZTG Series ATS, OPERATION, MAINTENANCE, AND INSTALLATION GUIDE
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3. General operation 31
3.1 Position indication 31
3.2 Operating and locking 32
3.3 Manual handle operation 33
3.4 Return to automatic mode,
operating by HMI 35
3.5 LED functionality in HMI 36
3.6 Using HMI 38
3.6.1 Keypad 38
3.6.2 Navigating in menu 38
4. Navigating HMI menu 39
4.1 Start screens 39
4.2 Using main menu and setting parameters 41
4.3 Menus and parameters 42
5. Electronic accessories 53
5.1 Using Ekip Connect -software 54
5.2 Using Ekip Bluetooth-module 55
5.2.1 LED indications 55
5.3 Using Ekip Programming -module 56
5.3.1 LED indications 56
5.4 Auxiliary power supply module 57
5.4.1 Electrical characteristics 57
5.4.2 LED indications 57

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5.5 Using Ekip Signalling 2K-_ -module 58
5.5.1 Electrical characteristics of 58
Ekip Signalling 2K-_ -module
5.5.2 Access from the display / 58
Ekip Signalling 2K-_ -module
5.5.3 LED indications and inputs/outputs 61
of Ekip Signalling 2K-_ -module
5.6 Using Ekip Com _ -modules 62
5.6.1 Ekip Com Modbus RTU -module 62
5.6.2 Ekip Com Profibus DP -module 65
5.6.3 Ekip Com DeviceNet -module 68
5.6.4 Ekip Com Modbus TCP -module 72
5.6.5 Ekip Com Profinet -module 76
5.6.6 Ekip Com EtherNet/IP -module 79
6. Troubleshooting 83
6.1 Alarms 83
6.2 Warnings 85
6.3 Information 86
7. Technical data 87
7.1 General technical data 87
7.2 Circuit diagrams 90
7.3 Overall dimensions 92
8. Maintenance 95

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Zenith ZTG Series ATS, OPERATION, MAINTENANCE, AND INSTALLATION GUIDE
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