ACS ALCOLOCK LR User manual

Installation Manual

ALCOLOCK LR
1
Alcohol Countermeasure Systems Corp
60 International Boulevard
Toronto, Ontario M9W 6J2 CANADA
acs-corp.com
ALCOLOCK, ALCOHOL COUNTERMEASURE SYSTEMS, ACS, INTERTRACK and
The Molly are trademarks of Alcohol Countermeasure Systems (International) Inc. and
are used under license. Alcohol Countermeasure Systems is the trading style of Alcohol
Countermeasure Systems Corp.
© Alcohol Countermeasure Systems, 2012
The information disclosed in this document is the valuable property of Alcohol
Countermeasure Systems and all copyright and other proprietary rights to this document are
reserved. No reproduction of this document is permitted without the prior written consent of
Alcohol Countermeasure Systems.

Installation Manual 2
CONTENTS
1.0 ALCOLOCK LR alcohol interlock – product prole ...................................... 5
2.0 The ALCOLOCK LR device installation manual .......................................... 5
3.0 How to read this manual ........................................................................ 6
4.0 Other required manuals ......................................................................... 6
5.0 Parts and equipment supplied by ACS
(the Service Provider)............................................................................ 7
6.0 Tools and equipment supplied by the Service
Centre (service facility).......................................................................... 9
6.1 Power tools ..................................................................................... 9
6.2 Hand tools and test equipment ............................................................. 9
6.3 Other material .................................................................................. 9
7.0 Installation overview ............................................................................10
8.0 Inspecting the vehicle electrical system...................................................10
8.1 Inspecting the vehicle battery ..............................................................10
8.2 Inspecting the vehicle charging system ..................................................11
8.3 Inspecting the vehicle starting system....................................................11
9.0 Mounting the ECU ...............................................................................11
10.0 Mounting the alarm horn.......................................................................11
11.0 Mounting the alarm asher (if required) ...................................................12
12.0 Mounting the retest alarm (for hearing impaired) .......................................12
13.0 Locating the tachometer signal wire........................................................13
14.0 Connecting the ECU cable ....................................................................13
14.1 ECU cable-wire summary...................................................................14
14.2 ECU wire-connection steps.................................................................15
14.3 Alarm horn wire-connection steps .........................................................16
14.4 Alarm asher wire-connection steps (if required) .......................................17
14.5 Retest alarm wire-connection step (for hearing impaired) ............................17
14.6 Tachometer wire-connection steps........................................................18
14.7 OBD-II wire-connection steps ..............................................................18
15.0 Attaching the HS and ECU.....................................................................20
16.0 HS install procedure and ITE install transaction ........................................21
16.1 Performing the HS install procedure ......................................................22
16.2 OBD-II Select..................................................................................26

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16.2.1 OBD / TACH .............................................................................27
16.2.2 OBD Speed ..............................................................................29
16.2.3 No OBD ..................................................................................29
16.3 Input odometer reading......................................................................31
16.4 Performing an ITE install transaction .....................................................31
17.0 Post-installation testing........................................................................32
18.0 Attaching the security enclosure ............................................................32
19.0 Attaching the GPS antenna (If required) ...................................................34
20.0 Sealing connections and restoring the vehicle ..........................................34
21.0 HS monitor procedure and ITE monitor transaction....................................36
21.1 Performing the HS monitor procedure....................................................37
21.2 OBD-II Select..................................................................................41
21.2.1 OBD / TACH .............................................................................42
21.2.2 OBD Speed ..............................................................................43
21.2.3 No OBD ..................................................................................44
21.3 Input odometer reading......................................................................46
21.4 Performing an ITE monitor transaction ...................................................46
22.0 Device removal overview ......................................................................47
22.1 Running an HS removal procedure and
ITE removal transaction ....................................................................47
22.2 Performing the HS removal procedure ...................................................48
22.3 OBD-II Select..................................................................................52
22.3.1 OBD / TACH .............................................................................54
22.3.2 OBD Speed ..............................................................................55
22.3.3 No OBD ..................................................................................56
22.4 Input odometer reading......................................................................58
22.5 Performing an ITE removal transaction ..................................................59
22.6 Removing ECU and restoring the vehicle................................................60
23.0 Recycling the ALCOLOCK LR device.......................................................61
24.0 Tampering..........................................................................................61
24.1 Signs of tampering ...........................................................................61
24.2 Examples of tampering – before and after ..............................................62
24.3 Tamper report procedure...................................................................................... 63

Installation Manual 4
Appendixes ............................................................................................... 65
Appendix 1: Tamper report.............................................................................................. 65
Appendix 2: Glossary...................................................................................................... 66
Appendix 3: LR circuit diagram (low-current vehicles).................................................... 69
Appendix 4: LR circuit diagram (with external relay)....................................................... 70

ALCOLOCK LR
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1.0 ALCOLOCK LR alcohol interlock – product prole
The ALCOLOCK LR alcohol interlock device controls the normal operation of a
vehicle through connection with the power, starting and control systems. To start
the vehicle engine, the driver must provide an accepted breath test with an alcohol
concentration (BrAC) below the preset limit. During operation of the vehicle, the
driver will be requested to provide additional breath tests to maintain compliance
with program requirements. The ALCOLOCK LR alcohol interlock device will never
cause the vehicle engine to stop.
The ALCOLOCK LR device consists of a Handset (HS) to conduct breath alcohol
tests, and an Electronic Control Unit (ECU) that is connected with the power and
control circuits of the vehicle. The ALCOLOCK LR device includes a GPS patch
antenna – connected separately – which logs the coordinates of the vehicle.
The ALCOLOCK LR device is used in alcohol interlock programs under the
direction of a jurisdictional authority and conforms to international regulations for
alcohol interlocks being used in compliance programs.
2.0 The ALCOLOCK LR device installaon manual
This manual contains procedures for the installation, monitoring and removal of the
ALCOLOCK LR device, as well as wiring diagrams and a glossary of terms.
ATTENTION!
• Thismanualisintendedforauthorizedservicetechniciansonly
• Beforestartingtheengine,ensurethatthereissufcientventilationforvehicle
exhaustfumes.Failuretodosomaycauseinjury
• Beforestartingthevehicleengine,ensurethatthevehicleisintheparkorneutral
position(withparkingbrakeengaged)topreventthevehiclefrommoving
• Beforebeginningtheinstallation,ensurethatthevehicleisfunctioningproperly
(Refertosection8.0“Inspectingthevehicleelectricalsystem”inthismanual)
• Ifanyvehiclecomponentsarenotfunctioning,itistheclient’sresponsibilityto
havethevehiclerepairedbeforebeginningtheinstallation
• Thisdeviceisintendedforinstallationinvehicleswith+12voltor+24volt
electricalsystems
• TheALCOLOCKLRalcoholinterlockisalowcurrentdevice.Useasupplied
externalrelayonvehicleswithhigh-currentstartercircuits(above2amps)
• DonotconnecttheECUtotheECUcable(13-001102)untilafterthecablehas
beeninstalledandvisuallyinspected.Failuretodosomayresultindamage
totheECU
• Theinstalleddevicemustneverinterferewiththefunctioningofthevehicle

Installation Manual 6
3.0 How to read this manual
• For installation of the ALCOLOCK LR device, read sections 5.0 to 20.0 of this
manual, in the order provided
• For wiring diagrams (with and without the external relay), refer to appendix 3
and 4 of this manual
• For the HS install procedure (completed by following the steps on the HS
display), read section 16.0 of this manual
• For the HS monitor procedure (completed by following the steps on the HS
display), read section 21.0 of this manual
• For information about the tamper report procedure, refer to section 24.3 of this
manual
• For technical denitions and terms related to the alcohol interlock program, refer
to the glossary in appendix 2 of this manual
• For removal of the ALCOLOCK LR device, read section 22.0 of this manual, in
the order provided
4.0 Other required manuals
• The ALCOLOCK LR device instruction manual provides information about the
general usage of the device
• The ALCOLOCK LR device compliance manual provides specic program
requirements
• The INTERTRACKTM enterprise (ITE) application manual provides procedures
for ITE transactions and is for authorized technicians only
• The ALCOLOCK LR device troubleshooting manual provides device error and
recall codes and is for authorized technicians only

ALCOLOCK LR
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5.0 Parts and equipment supplied by ACS
(the Service Provider)
This section lists parts supplied by ACS, which are required by the Service Centre
for the alcohol interlock program, including installation, monitoring, calibration and
removal of the ALCOLOCK LR device.
Contact ACS to order the following parts (for contact information, refer to acs-corp.
com).
Part # Part Qty Description
93-002351 ALCOLOCK LR kit 1 LR device hardware
79-007308 L series HS 1 Taking breath test
13-001100 L series HS cable 1 Connecting HS to ECU
LR instruction manual 1 Reference material
13-001102 LR series vehicle-ECU
cable
1 Connecting ECU to vehicle circuits
79-007307 LR ECU (with GPS) 1 Connected to vehicle circuits
04-000001 GPS patch antenna 1 Logging vehicle coordinates
58-000568 HS holder 1 In-vehicle HS holder
27-000028 Automotive fastening
system (3M brand)
1Afxing components to vehicle
79-008957 LR Install Kit 1 Fastening and sealing hardware
27-000026 Tie wrap 20 Securing wires / mounting
hardware
27-000075 Tie wrap 5 Securing wires / mounting
hardware
45-000054 Screw 2 Connecting ground wire to vehicle
79-000251 Heat shrink 7 Securing wiring, anti-tampering
79-000252 Heat shrink 4 Securing wiring, anti-tampering
65-000070 Tamper-proof label 3 Anti-tampering
21-000022 Ring terminal 2 Ground wire connection
93-002362 LR OBD-II kit 1 Connecting ECU to vehicle OBD-II
port
79-000262 Heat shrink, printed
black ¾” D x 10cm L
1 Securing wiring, anti-tampering
79-008959 LR OBD-II cable
assembly
1 Connecting ECU to vehicle OBD-II
79-007620 Security enclosure
assembly
1 Securing ECU connector opening,
anti-tampering

Installation Manual 8
58-000529 Front clip with brass
insert
1 Enclosure
65-000070 Rear clip 1 Enclosure
58-000527 Screw 2 Fastening rear and front clip
45-000129 Plastic plug 2 Covering screw (front clip)
58-000528 Tamper-proof label 1 Covering plastic plug (front clip)
Accessories and consumable items for alcohol interlock program:
Part # Part Description
79-008953 External relay (12V) Additional relay (high-current
starter circuit)
79-008961 External relay (24V) Additional relay (high-current
starter circuit)
94-001960 Lamp asher module
(12V negative)
Visual alarm, vehicle indicators
94-001961 Lamp asher module
(12V positive)
Visual alarm, vehicle indicators
79-000300 Alarm asher Exterior visual alarm or interior
retest alarm (for hearing impaired)
79-000916 Alarm horn Audible alarm
95-000145 Mouthpiece (bag of 25) Inserting into HS, taking breath
test
95-000305 Alcohol reference
solution (50 mg/dL)
Calibration
Other equipment for alcohol interlock program:
Part # Part Description
94-001890 Digital tach sensor
(DTS)
Providing tach (rpm) signal to ECU
79-007303 Universal Calibration
Station (UCS)
Calibration and ITE transactions
79-008954 Download Station (DS) ITE transactions
93-002356 Presentation stand Product demonstration
13-001105 USB cable Connecting UCS or DS to PC
79-008958 HS/UCS cable Connecting HS to UCS

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6.0 Tools and equipment supplied by the Service
Centre (service facility)
This section lists parts supplied by the Service Centre, which are required for the
installation, monitoring and removal the ALCOLOCK LR device.
6.1 Power tools
• Portable reversible battery operated drill with bits
• Electric soldering gun and spool of rosin core solder
• Portable butane soldering gun
• Heat shrink gun
• Industrial strength battery charger
6.2 Hand tools and test equipment
• Automotive tach nder (for locating tach / rpm signal)
• Digital multimeter w/10 Mohm resistance
• Automotive battery load tester
• Wire stripper (16-28 gauge)
• Diagonal side cutters
• Scissors
• Computer-safe test probe
• Mechanic’s trouble light with receptacles
• Set of screwdrivers (Phillips, at head, Robertson)
• Socket / ratchet set (metric and imperial)
• Utility knife
• Needle-nose pliers
• Extension cord
6.3 Other material
• Fender cover
• Electrical tape (3M brand or equivalent)
• Shop towels
• Hand cleaner
• Eight 6” tie straps (for restoring the vehicle at end of program)
• Heat-shrink tubing: 3/16”, 1/4”, 3/32” and 3/8” sizes as required (for restoring the
vehicle at end of program)
• Fire wall probe
• Methyl hydrate cleaner