ACS ALCOLOCK V3 B-2 WI-FI Series User manual

Instruction Manual

Alcohol Countermeasure Systems Corp
60 International Boulevard
Toronto, Ontario M9W 6J2 CANADA
T [phone]
F [phone]
[email protected]
acs-corp.com
TYPE APPROVAL: ECE REGULATION NO.10
1. This type approval follows only the specications regarding the electromagnetic compatibility.
2. The device must be installed according to all applicable technical rules, directives and regulations.
3. The national regulations and behavioral rules must be observed when using this device.
ACS, ALCOHOL COUNTERMEASURE SYSTEMS, ALCOLOCK and the “Molly” are trademarks of Alcohol
Countermeasure Systems (International) Inc. and are used under license. Alcohol Countermeasure Systems is
the trading style of Alcohol Countermeasure Systems Corp.
© 2015 Alcohol Countermeasure Systems
The information disclosed in this document is the valuable property of Alcohol Countermeasure Systems and
all copyright and other proprietary rights to this document are reserved. No reproduction of this document is
permitted without the prior written consent of Alcohol Countermeasure Systems.

Mouthpiece
Status LED
Cable input port
FRONT VIEW
SIDE VIEW
Air vent
Left navigation
button
Display
Mouthpiece
port
*The navigation buttons
permit the selection of
options shown on the
display.
Right navigation
button

TABLE OF CONTENTS
Safety and Precautions.................................................................................................1
Warranty...................................................................................................................1
Maintenance.............................................................................................................1
Introduction....................................................................................................................2
What is an alcohol interlock?....................................................................................2
How does it work?....................................................................................................2
Installation ................................................................................................................2
More information ......................................................................................................2
Using the ALCOLOCK V3 alcohol Interlock................................................................3
Starting the motor.....................................................................................................3
Restarting the motor.................................................................................................5
Running retests (optional) ........................................................................................5
Sharing a vehicle......................................................................................................6
Overriding the ALCOLOCK V3 alcohol interlock ......................................................7
Menu options .................................................................................................................8
Dates........................................................................................................................8
Volume set................................................................................................................8
Wake-up mode .........................................................................................................9
Sleep mode ..............................................................................................................9
Time .......................................................................................................................10
Language selection ................................................................................................10
Downloading data over Wi-Fi ..................................................................................... 11
Wi-Fi transfer process ............................................................................................ 11
Wi-Fi troubleshooting .............................................................................................12
Maintenance & troubleshooting.................................................................................13
Accessing maintenance functions..........................................................................13
Servicing the vehicle ..............................................................................................13
Calibration ..............................................................................................................13
Troubleshooting table.............................................................................................13
Display messages ..................................................................................................14
Disposal of the ALCOLOCK V3 alcohol interlock at the end of its service life .......16
Replacement parts .................................................................................................16
Index .............................................................................................................................17

INSTRUCTION MANUAL 1
SAFETY AND PRECAUTIONS
The ALCOLOCK V3 alcohol interlock is a device that is designed for easy and safe
operation. The following precautions should be followed:
•Do not open the handset case. Doing so will void the warranty and potentially
damage the components within
•Avoid exposing the handset to direct sunlight for extended periods of time
•If any liquid is spilled on the handset, remove with a cloth and allow the handset to
dry thoroughly. If there is excessive water damage, do not power on the handset.
Contact your dealer
•Keep all radio frequency (RF) devices (such as cell phones) away from the handset
to ensure minimal interference
WARRANTY
All ACS products are warranted to be free of defects in workmanship and materials for
one year from the date of shipment.
ACS agrees to replace or repair any defective ALCOLOCK V3 device, provided the
defect was not caused by misuse or mishandling.
Any ALCOLOCK V3 device being returned for warranty repair must be properly
packaged and shipped prepaid to the authorized dealer’s facility.
MAINTENANCE
The ALCOLOCK V3 alcohol interlock is made for eld use, making it susceptible to dirt
and debris. The handset should be cleaned with a damp cloth and mild soap. Do not
use abrasive cleaners or solvents.
Periodic maintenance and calibration is required. Contact your dealer for more
information.

ALCOLOCK V3 SERIES B-2 WI-FI2
INTRODUCTION
WHAT IS AN ALCOHOL INTERLOCK?
An alcohol interlock is an in-vehicle breath alcohol testing device.
It prevents a vehicle from starting if it detects that a driver’s breath
alcohol concentration (BrAC) is over a preset limit. It is designed to
t inside the vehicle near the driver’s seat and connects directly to
the vehicle’s ignition system. The device consists of a handset and
an ECU. The ECU enables or disables the ignition of the motor and
stores the handset settings.
HOW DOES IT WORK?
The ALCOLOCK V3 alcohol interlock uses the same alcohol sensing technology used
by police in roadside screening. A special alcohol-sensitive cell detects the amount of
alcohol in the breath. Breath alcohol concentration (BrAC) is directly proportional to the
amount of alcohol in the blood. The blood alcohol concentration limit is customizable
and can be set to any specic jurisdictional requirement.
INSTALLATION
The ALCOLOCK V3 alcohol interlock is to be installed by a qualied technician in
accordance with national regulations. An unqualied installation may invalidate the type
approval of the vehicle.
MORE INFORMATION
ALCOHOL INFLUENCE ON TESTING
Drinking alcohol and eating foods containing alcohol will cause a failed breath test.
Some other factors that may affect a test (because they may contain or produce
residual alcohol in the mouth) are: medicines, menthol drops, burping, smoking, using
mouthwash or mouth spray.
Rinsing the mouth with water after using mouthwash or mouth spray will remove
alcohol content.
Do not eat, smoke or drink for at least 10 minutes before taking a test.
Do not spray any air fresheners, disinfectants, cologne or perfume in the vehicle prior
to a test, as these can also contain alcohol.
NOTE: There are additional items that may affect the results of a breath test. Follow this
guide carefully to avoid incorrect results.

INSTRUCTION MANUAL 3
OPERATING TEMPERATURE
The maximum ambient operational temperature is between -40 and +85 °C.
NOTE: Depending on ambient temperature, handset warm up may take approximately 30
seconds at 20 °C and approximately 1 minute at 0 °C for the 24V ECU.
BATTERY VOLTAGE
The voltage supplied to the ECU, which powers the handset, is supplied by the vehicle
battery.
For a 12V device, the vehicle battery voltage can range from 9 to 18V. For a 24V
device, the vehicle battery voltage can range from 16 to 36V.
USING THE ALCOLOCK V3 ALCOHOL
INTERLOCK
STARTING THE MOTOR
1. Turn the handset power on by pressing the right button. Wait...
is displayed during warm-up. A yellow indicator light ashes.
Alternatively, the power can be turned on by switching the
ignition key on and off.
2. The handset displays Blow for 5 seconds with a ashing
green indicator light when it is ready for a breath test. The
warm-up time is longer in colder temperatures.
NOTE: Do not store the mouthpiece in a cold area. This causes
condensation in the mouthpiece and increases the opportunity for
water to enter the handset.
3. Insert a new mouthpiece. Using a new mouthpiece practices
good hygiene and ensures a good breath sample.
NOTE: Do not eat, drink or smoke for at least 10 minutes before
taking a test. This could contaminate the breath sample.
4. Blow into the mouthpiece while listening for a tone indicating
proper breath ow. If you are not blowing correctly, a message
is displayed providing instructions on how to blow correctly.
5. Stop blowing when the handset tone stops and the handset
beeps. Wait... is displayed as the breath sample is analyzed.
Wait...
Menu(hold)
Blow for
5 seconds
Menu(hold)

ALCOLOCK V3 SERIES B-2 WI-FI4
START MOTOR
The breath test passed and no alcohol is detected. You may
start the motor.
NOTE! The motor must be started within 5 minutes*.
CAUTION
The breath test passed, but alcohol below the limit has been
detected. There are 2 options:
•Wait 5 minutes* and try the test again if you are certain there
is no alcohol in your breath.
•Select Start to acknowledge you will be driving with alcohol
in your system.
NOTE! The motor must be started within 5 minutes*.
LOCKOUT
The breath test failed. The alcohol level detected is over the
preset limit. You may not start the motor.
Lockout and a countdown timer are displayed. Wait for the
timer to expire before attempting another breath test.
WARNING! Do not attempt another breath test until you are sure
that your alcohol level is under the limit. A second failed breath
test may result in a longer lockout time.
* This value is customizable. Please contact your administrator for your device settings.
Start
motor
Caution
Start
Lockout
0:60

INSTRUCTION MANUAL 5
RESTARTING THE MOTOR
If the motor is turned off for less than 5 (or 30) minutes* (time depends on the settings
of the device), it can be restarted without providing another breath test. This is a safety
feature if the motor stalls, or convenient for frequent short stops.
Observe the message on the handset:
RESTART AVAILABLE
The motor can be restarted without providing another breath
test.
To cancel the restart, press and hold the right button.
BLOW FOR 5 SECONDS
The restart period has expired and a passed breath test is
required to start the motor.
Refer to the “Starting the motor” section.
RUNNING RETESTS (OPTIONAL)
Additional breath tests may be required at random intervals to
ensure the driver has not consumed alcohol since the motor
has been started.
1. The handset beeps and Retest is displayed.
Do not provide a breath test while the vehicle is in motion. The
ALCOLOCK V3 alcohol interlock allows a few minutes for the
user to stop in a safe location.
2. Provide a breath sample and observe the display message:
DRIVE SAFELY
The breath test passed, you can continue driving.
PULL OVER, TURN OFF MOTOR
The alcohol level is above the preset limit. The motor must be
turned off. Lockout and a countdown timer are displayed until
another breath test can be attempted. You cannot start the
motor until a passed breath test is provided.
WARNING! Do not attempt another breath test until you are sure
that your alcohol level is under the limit. A second failed test may
result in a longer lockout time.
* This value is customizable. Please contact your administrator for your device settings.
Restart
Available
Cancel(hold)
Blow for
5 seconds
Menu(hold)
Retest
Beep

ALCOLOCK V3 SERIES B-2 WI-FI6
SHARING A VEHICLE
Drivers with their own handsets can operate the same vehicle without reprogramming
the ALCOLOCK V3 alcohol interlock. All the custom settings are downloaded into the
ECU when a new handset is connected.
The handset can be changed with the motor on or off.
It is recommended to exchange handsets when the motor is off and the vehicle is
parked in a safe location.
1. Pinch the connector at the sides and pull the cable away from
the handset to disconnect.
WARNING! Do not pull on the handset cord. It requires just a
gentle squeeze on the release tabs to disconnect.
2. If the motor is running, the ECU beeps every 15 seconds until
the handset is reconnected.
If the motor is off the ECU will not beep.
3. Reconnect the handset to the handset cable. It clicks if it is
properly connected.
All the handset settings are downloaded to the ECU.
NOTE: If the handset is replaced while the motor is running, a
breath test is required.

INSTRUCTION MANUAL 7
OVERRIDING THE ALCOLOCK V3 ALCOHOL INTERLOCK
In emergency situations, the ALCOLOCK V3 device can be overridden using a four-
digit Override Code provided by your dealer. This code is randomly generated and
changes daily. The use of the override function is stored in the log.
1. Press and hold the left button to access the Main Menu. Press
the left button to scroll to Override. Select with the right button.
2. Select [+] to increase the number and Next to move the digits.
Once entered, select Next to move to OK? and press the right
button to select.
3. The handset beeps and displays Start motor. A breath test will
be required again the next time the motor is started.
If the code is incorrect, the handset beeps and there is no
action. Verify that the code is correct and re-enter.
Override
Menu
Next Select
0000 OK?
Override Code
Next [+]
Start motor
Cancel(hold)

ALCOLOCK V3 SERIES B-2 WI-FI8
MENU OPTIONS
The ALCOLOCK V3 alcohol interlock has a number of menus and customizable
options such as language selection, time adjustment, sleep and wake-up time settings.
All are found in the Main Menu, which is accessed by pressing and holding the left
button.
DATES
The current clock date and time, calibration dates, lockout date and service date are
found in this menu.
Calibration is required annually to maintain optimum accuracy. A reminder is displayed
on the handset 14 days before the calibration expiry date.
1. Press and hold the left button to access the Main Menu. Press
the left button to scroll to Dates. Select with the right button.
2. Use the left button to scroll through the dates (Lockout,
Service, Calibration, Cal. Expiry and Current).
3. Press and hold the right button to exit the Dates Menu.
VOLUME SET
The handset uses audio tones. The volume of the tones is set from the Main Menu.
NOTE: The volume setting is for the handset only. The volume of the ECU cannot be set.
1. Press and hold the left button to access the Main Menu. Press
the left button to scroll to Volume. Select with the right button.
2. Use the left and right buttons to adjust the volume up or down.
3. Press and hold the right button to save the setting and exit the
Volume Menu.
Dates
Menu
Next Select
Volume
Menu
Next Select

INSTRUCTION MANUAL 9
WAKE-UP MODE
The handset has the capability to wake up 3 times a day. This ensures that the handset
is warmed up and ready before entering the vehicle.
NOTE: Before using this option, be sure the vehicle battery has a sufcient charge.
The wake-up option is automatically disabled if the handset is not used for three
consecutive days.
1. Press and hold the left button to access the Main Menu. Press
the left button to scroll to Wake-up. Select with the right button.
2. Select a time slot by placing the cursor underneath on /off. Set
the wake-up time for that slot. The left button moves the cursor
and the right button changes the value.
3. Press and hold the right button to save the time selection and
exit the Wake-up Menu.
SLEEP MODE
The handset can be put into sleep mode manually or automatically when the ignition is
off. This conserves the vehicle battery.
To put the handset into sleep mode manually, press and hold both buttons. To put the
handset into sleep mode automatically:
1. Press and hold the left button to access the Main Menu. Press
the left button to scroll to Sleep. Select with the right button.
2. The Sleep Menu contains 4 pre-programmed times: 5, 30, 60
and 90 minutes. Use the left button to scroll and select the time.
3. Press and hold the right button to save the time selection and
exit the Sleep Menu.
Wake-up
Menu
Next Select
Sleep
Menu
Next Select

ALCOLOCK V3 SERIES B-2 WI-FI10
TIME
The time of the handset can be adjusted when changing time zones and Daylight
Savings Time.
This time adjustment is primarily for the wake-up feature and does not change the
times in the Dates Menu.
1. Press and hold the left button to access the Main Menu. Press
the left button to scroll to Time. Select with the right button.
2. The current time is displayed with the option to increment the
time by +\- 0.5 to 3.0 hours. Select [+] to increase the time and
[-] to decrease it.
3. Press and hold the right button to save the time setting and exit
the Time Menu.
LANGUAGE SELECTION
The ALCOLOCK V3 alcohol interlock is available in multiple languages. The selections
are made at the time of order and are programmed at the factory.
Contact your dealer for more information about additional languages.
1. Press and hold the left button to access the Main Menu. Press
the left button to scroll to Language. Select with the right button.
2. Use the left button to scroll through the languages. Stop at the
new language selection.
3. Press and hold the right button to save the language selection
and exit the Language Menu.
Time
Menu
Next Select
Language
Menu
Next Select

INSTRUCTION MANUAL 11
DOWNLOADING DATA OVER WI-FI
WI-FI TRANSFER PROCESS
The ALCOLOCK V3 B-2 Wi-Fi can only download content with a V3 Wi-Fi network
registered to the vehicle. Downloading cannot start until the vehicle is stationary and
the ignition switch is in the off position.
1. Drive to a V3 Wi-Fi network area.
Verify the signal strength. 4 bars is the maximum; 2 bars is the
recommended minimum.
Park the vehicle. Drive Safely is displayed
2. Turn the ignition off.
RESTART AVAILABLE may appear briey while the device
establishes a Wi-Fi connection.
Wi-Fi connecting is displayed while the handset
connects to a V3 Wi-Fi network with a yellow indicator light.
Once connected, the handset beeps twice.
WARNING: Do not turn the ignition switch on during the download
phase, or the connection will abort automatically.
3. The handset transmits wireless data and Transmitting data is
displayed.
The handset beeps every 5 seconds with a yellow indicator
light to signify transmission.
NOTE: Data transmission should take between 1 to 2 minutes if
the vehicle downloads on a weekly basis.
4. Transaction complete 02 is displayed when the download is
complete.
Proceed to “In Case of Failed Transaction” if Transaction
failed is displayed.
Drive Safely
Wi-Fi
connecting
Transmitting
data
Transaction
complete 02

ALCOLOCK V3 SERIES B-2 WI-FI12
5. The handset will beep with a yellow indicator light. Clearing
Log Please Wait is displayed.
NOTE: This step is a background process and may not appear on
the screen.
6. When the log is cleared, Restart available is displayed.
NOTE: You may cancel this process at any time by pressing and
holding the right button.
Proceed to the next step if Restart available is not displayed.
IN CASE OF A FAILED TRANSACTION
If the transaction fails, a failure tone will be heard with a
red indicator light. Transaction failed is displayed for 5
seconds or longer, depending on the cause of the failure (see
“Troubleshooting” for failure codes).
Proceed to “Wi-Fi Troubleshooting”.
WI-FI TROUBLESHOOTING
The signal dBm, IP address, ACS network SSID, date and
failure code are displayed in the Wi-Fi Menu.
The Wi-Fi signal strength is displayed on the top right and top
left of the screen. The variances are as follows:
•4 bars (very strong) 0 to 39
•3 bars (strong) 40 to 59
•2 bars (okay) 60 to 74
•1 bar (weak) 75 to 89
•0 bars (very weak) 90 to 255
The failure code is displayed on the bottom right corner of the
screen and can be interpreted as follows:
•90 the handset is disconnected
•91 the ITE application is not available
•92 invalid data from the device
•93 the transaction was interrupted
•94 the device has been recently serviced
•95 the device is not installed/registered
•96 the device is not recognized for this network
Clearing Log
Please Wait
Restart
available
Cancel(hold)
Transaction
failed
Wi-Fi
192.168.2.254
Wilock
2013.03.27
Fail 9x

INSTRUCTION MANUAL 13
MAINTENANCE & TROUBLESHOOTING
ACCESSING MAINTENANCE FUNCTIONS
ALCOLOCK V3 alcohol interlock maintenance functions can only be accessed by your
dealer using a System Code provided from ACS. This code is randomly generated and
changes daily. The use of this function is stored in the log.
SERVICING THE VEHICLE
When the vehicle requires service and an ALCOLOCK V3 device is installed, a Dealer
Code provided from your dealer can be used to start the motor. This code is randomly
generated and changes daily. The use of this code is stored in the log.
CALIBRATION
Yearly calibration is required to maintain optimum breath test accuracy. The handset
displays a message 14 days before a calibration is due. A calibration is performed with
either the ALCOSIM breath alcohol simulator or an alcohol gas standard cylinder.
TROUBLESHOOTING TABLE
The following table lists basic problems that may occur, along with their solutions. For
other problems, contact your dealer.
IF THE V3... YOU SHOULD...
Will not turn on Check the vehicle battery
Displays an error code Refer to the “Display Messages” section of this
manual
Aborts a breath test Retry the test, or investigate the Abort Code
Is in permanent lockout Contact your dealer
Requires service Contact your dealer

ALCOLOCK V3 SERIES B-2 WI-FI14
DISPLAY MESSAGES
The ALCOLOCK V3 alcohol interlock may not accept a breath test and could display
error messages instead. To minimize errors, make sure that the handset is connected
properly, the vehicle’s battery is in good condition and that mobile phones are not in
use during breath tests. The following is a list of messages (including error messages)
that the handset may display:
DISPLAY MESSAGES DESCRIPTION WHAT TO DO
ADR-incompatible Certain vehicles require an
ADR approved handset to
transport hazardous goods.
The error occurs when a non-
ADR handset is connected to
an ADR approved vehicle.
Find the correct ADR approved
handset and connect it to the
vehicle.
Battery error The RTC batteries of the
handset and/or ECU are
depleted.
Contact your dealer to arrange for
service.
Calibration expired * Occurs when the handset
is not calibrated before the
expiry date. You may be able
to start your motor, or your
motor may be blocked from
starting; this depends on your
device settings.
Contact your dealer to have the
device calibrated.
Cancelled
Try again
The breath test was cancelled
before completion.
Retry the test. If the message
persists, contact your dealer.
Clock error The internal clock circuit has
failed. The handset will still
operate correctly, but the time
and date information will be
incorrect.
Contact your dealer.
Communication error The handset and the ECU are
not communicating properly.
Ensure that the handset cable
is securely connected to the
handset.
Contact your dealer.
Error Code 10, 30, 40,
45, 50
There is a problem with the
handset.
Retry the test. If the message
persists, contact your dealer.

INSTRUCTION MANUAL 15
Invalid sample The handset could not
analyze the breath sample
that was given.
Retry the test. If the problem
persists, contact your dealer.
Missed retest Occurs when a retest is not
done within the 3 minute time
frame.
Complete the test as required.
Pull Over, Turn Off
Engine
Occurs in response to a failed
alcohol test while driving.
Pull over at the rst safe
opportunity and turn the motor off.
Wait 5 minutes before attempting
another test.
RF-error There is a strong radio
frequency (RF) source in the
near vicinity of the handset.
Try to shield the handset from any
surrounding antennas, including
mobile phones. If there is no
change, contact your dealer.
Service Due Reminder that a service
appointment is coming up.
Arrive at the scheduled time for the
appointment.
Service Required * The service period has
expired. You may be able
to start your motor, or your
motor may be blocked from
starting; this depends on your
device settings.
Contact your dealer to have your
vehicle serviced.
Start Violation A violation occurs if you start
the vehicle without passing
a breath test. The device
requests a retest, and the
Start Violation message
is displayed, followed by a
retest request.
Take the breath test and contact
your dealer.
Technical error An internal failure has
occurred. The motor can still
be started as normal with no
breath test required.
The ALCOLOCK V3 alcohol
interlock should be serviced as
soon as possible.
Try again There is a problem with the
test.
Try the test again. Call your dealer
if the problem persists.
Voltage too low / Voltage
too high
The handset or the ECU
is not receiving the correct
supply voltage.
Check your vehicle battery. If the
problem persists, contact your
dealer.
*
* For a Calibration expired or a Service Required display message, you may be able to start your
motor, or your motor may be blocked from starting; it depends on your device settings. If you are allowed
to start your motor, select Start. If you are not permitted to start your motor, Start will not be displayed
above the right button. Please contact your administrator for more information.

ALCOLOCK V3 SERIES B-2 WI-FI16
DISPOSAL OF THE ALCOLOCK V3 ALCOHOL INTERLOCK
AT THE END OF ITS SERVICE LIFE
Return to your dealer for removal of the ALCOLOCK V3 alcohol interlock from your
vehicle. Following the removal, disposal of the device (the ECU, handset, or both) at
the end of its service life can be done by:
•Returning the device to your dealer for disposal
•Contacting your local waste management authority for more information on the
appropriate disposal methods to be followed
•Asking a suitable disposal contractor to dispose of the device
REPLACEMENT PARTS
Contact your dealer for the following parts:
Mouthpieces (bag of 25) ACS #95-000250.