ACS Alcolock L OEM User manual

Instruction Manual

Alcohol Countermeasure Systems Corp
60 International Boulevard
Toronto, Ontario M9W 6J2 CANADA
T [phone]
F [phone]
[email protected]
acs-corp.com
ACS, ALCOHOL COUNTERMEASURE SYSTEMS, ALCOLOCK and “The Molly” are trademarks of Alcohol
Countermeasure Systems (International) Inc. and are used under license. Alcohol Countermeasure Systems is
the trading style of Alcohol Countermeasure Systems Corp.
© 2013 Alcohol Countermeasure Systems
The information disclosed in this document is the valuable property of Alcohol Countermeasure
Systems and all copyright and other proprietary rights to this document are reserved. No reproduction
of this document is permitted without the prior written consent of Alcohol Countermeasure Systems.

ALCOLOCK L OEM HANDSET COMPONENTS

TABLE OF CONTENTS
ALCOLOCK L OEM HANDSET COMPONENTS.....................................................iii
PRODUCT PROFILE .................................................................................................2
SAFETY AND PRECAUTIONS..................................................................................3
GETTING STARTED..................................................................................................4
Alcohol Inuence on Testing................................................................................4
Terms Used in This Manual.................................................................................4
Maintenance........................................................................................................5
Operating Temperature .......................................................................................5
Battery Voltage....................................................................................................5
Handset Cable.....................................................................................................5
To Disconnect the Handset .................................................................................6
To Connect the Handset......................................................................................6
INSERTING THE MOUTHPIECE...............................................................................7
PERFORMING A TEST..............................................................................................8
RESULTS DISPLAYED..............................................................................................9
RESTART WITHOUT A BREATH TEST..................................................................10
Restart Available ...............................................................................................10
Ready for Test ...................................................................................................10
PERFORMING RETESTS (OPTIONAL)..................................................................10
Drive Safely....................................................................................................... 11
Pull Over, Turn Off Engine................................................................................. 11
SHARING A VEHICLE .............................................................................................12
OVERRIDING THE INTERLOCK.............................................................................13
MENU OPTIONS......................................................................................................14
Dates.................................................................................................................14
Volume ..............................................................................................................14
Wake-Up Mode (Optional).................................................................................14
Sleep Mode .......................................................................................................15
Time ..................................................................................................................16
Language ..........................................................................................................16
Exit ....................................................................................................................17
TROUBLESHOOTING AND SERVICE....................................................................17
Accessing maintenance functions.....................................................................17
Servicing the vehicle .........................................................................................17
Calibration ........................................................................................................17

Troubleshooting Table .......................................................................................17
Error Messages.................................................................................................18
TECHNICAL FEATURES.........................................................................................19
Reset Codes......................................................................................................19
Emergency Override .........................................................................................19
Dealer Service...................................................................................................19
Other .................................................................................................................19
DISPOSAL OF DEVICE AT END OF SERVICE LIFE .............................................19
ORDERING PARTS .................................................................................................19
INDEX.......................................................................................................................20
SERVICE RECORD .................................................................................................21

INSTRUCTION MANUAL2
PRODUCT PROFILE
The ALCOLOCK L OEM alcohol interlock device controls the normal operation of
a vehicle through connection with the power, starting and control systems. To start
the vehicle engine, the driver must provide an accepted breath test with an alcohol
concentration (BrAC) below the preset limit. The ALCOLOCK L OEM alcohol interlock
device will never cause the vehicle engine to stop.
The ALCOLOCK L OEM device consists of a handset to conduct breath alcohol tests
and to communicate with the driver, and an Electronic Control Unit (ECU) that is
connected with the power and control circuits of the vehicle.
WARNING!
•Do not disassemble the ALCOLOCK L OEM device. Doing so may
damage the components within and void the warranty
•Do not attempt to tamper with the installation or to circumvent the
ALCOLOCK L OEM device
•Do not attempt to drive after consuming alcohol. This is an unsafe
practice

ALCOLOCK L OEM 3
SAFETY AND PRECAUTIONS
The ALCOLOCK L OEM alcohol interlock has been designed for easy and safe
operation. The device is to be used only for the purposes specied herein. To help
ensure your safety, you must follow these precautions:
•Always use a clean mouthpiece for good hygiene and to trap any foreign matter or
excess moisture from the breath sample
•Do not store mouthpieces in a cold area before use. They may collect
condensation, which may increase the chance of liquid entering the handset during
a test
•DO NOT perform a breath test while the vehicle is in motion. Provide an accepted
breath test before you resume driving
•Do not eat, drink or smoke for at least 15 minutes before the test. This may
contaminate the breath sample. Swish and swallow fresh water to remove any
contaminants from the mouth
•Avoid exposing the handset to direct sunlight for extended periods of time
•If liquid spills onto the handset, remove with a cloth and allow the handset to dry
thoroughly. If there is substantial moisture damage, do not activate the handset.
Contact your local Service Centre
•Keep all radio frequency transmitting devices (such as mobile phones or laptops)
away from the ALCOLOCK L OEM device to minimize interference, particularly
when performing a test
•Do not attempt to tamper with or to circumvent the device
NOTE: The ALCOLOCK L OEM device WILL NOT shut off your vehicle during operation.

INSTRUCTION MANUAL4
GETTING STARTED
ALCOHOL INFLUENCE ON TESTING
WARNING! Drinking alcohol and eating foods containing alcohol may
cause a failed alcohol test.
Some factors that may affect the results of a test (because of possible residual
alcohol in the mouth) are consumption of medicines, drops, gum, smoking, and
using mouthwash or mouth spray. Swish and swallow fresh water to remove any
contaminants from the mouth.
Do not eat, smoke or drink for at least 15 minutes before taking a test.
Before taking a test, refrain from using windshield washer uid for at least 10 minutes
or using any aerosol air fresheners, disinfectants, cologne or perfume in the vehicle, as
these may also contain alcohol.
NOTE: The above list of factors that may affect a breath test result is not exhaustive. There
are additional items that may also affect the results. To avoid incorrect results, follow this
guide carefully and consult the dealer.
TERMS USED IN THIS MANUAL
•BrAC = Breath alcohol concentration
•Preset Limit = Set according to local regulations
•ECU = Electronic Control Unit
•HDMI = High Denition Multimedia Interface
•Service Centre = Alcohol interlock service garage

ALCOLOCK L OEM 5
MAINTENANCE
During eld use, handle the ALCOLOCK L OEM device with care and keep it clean
and dry at all times. Clean the handset with a damp cloth and mild soap. Do not use
abrasive cleaners or solvents.
OPERATING TEMPERATURE
The ambient operational temperature range is -40°C and +85°C.
NOTE: The handset will warm up in about 30 seconds at +20°C; about 50 seconds at 0°C
and up to 2 minutes at extreme cold temperatures (-20°C) to be operational. It would be
benecial to keep the handset in a warm environment prior to use.
BATTERY VOLTAGE
The vehicle battery supplies power to the ECU, which in turn powers the handset.
The ALCOLOCK L OEM device operates within the vehicle battery range of 9V to 32V.
HANDSET CABLE
The handset cable connects the handset to the ECU, which is connected to the vehicle.
The handset should remain connected at all times, but follow these steps if the handset
needs to be removed:

INSTRUCTION MANUAL6
TO DISCONNECT THE HANDSET
1. Make certain that the vehicle engine is off.
2. With the back of the handset facing you, hold the connector by
the plug and press and hold the “PUSH” button.
3. Gently pull the handset connector to disengage the connection.
WARNING! Disconnection of the cable when the engine is
running is unsafe.
TO CONNECT THE HANDSET
4. Make certain that the vehicle engine is off.
5. Turn the handset so that its back is facing you. Hold the cable
connector with the “PUSH” button facing you. Align the cable
connector pins (silver plate) to the handset connector and
carefully insert the connector.
6. The connector will latch if the pins are properly aligned.
WARNING! Do not force a misaligned connector, pull on the cord, or
turn the connector, as doing so may damage the device. If the device
is damaged, you may not be able to take a breath test, in which case
you may not be able to start your vehicle.
PUSH

ALCOLOCK L OEM 7
INSERTING THE MOUTHPIECE
When the handset is ready for a breath test, remove a new
mouthpiece from the wrapper and insert as shown below:
Insert the mouthpiece into the sampling port on the top of the
handset. Slide the mouthpiece into place and turn it slightly to
secure. Do a visual check to make certain that the mouthpiece is
tting properly.
WARNING! Using a contaminated mouthpiece may affect the results
of the breath test.

INSTRUCTION MANUAL8
PERFORMING A TEST
Power up the device by pressing any navigation button. A Wait…
message will remain on the display until the handset warms up.
The indicator light will ash amber.
The indicator light ashes green and the handset displays Blow
for 5 seconds when it has reached its optimal temperature. The
warm-up time may be longer in cold temperatures.
NOTE: Do not store mouthpieces in a cold area before use. They may
collect condensation, which may increase the chance of liquid entering the
handset during a test.
Insert a clean mouthpiece.
NOTE: Do not eat, drink or smoke for at least 15 minutes before the test.
This could contaminate the breath sample. Swish and swallow fresh water
to remove any contaminants from the mouth.
Blow moderately and continuously. The handset makes a tone to
indicate accepted airow, and will display Continue Blowing. If
you are not blowing correctly, a message will appear on the
display indicating the necessary corrective action. DO NOT
attempt another breath test until the display indicates Blow for 5
seconds.
When an accepted breath test has been delivered, you will hear a
click – continue to blow until the tone ends. The display will
indicate Wait… as the breath sample is being analyzed.
Menu (hold)
Blow for
5 seconds
Continue
Blowing

ALCOLOCK L OEM 9
RESULTS DISPLAYED
A beep tone sounds and the display indicates one of the following messages:
1. Start Engine – You have passed the breath test, and no alcohol
has been detected. You may start the vehicle engine.
NOTE: You must start the vehicle engine within 5 minutes
(programmable value).
2. Caution – (BrAC limit warning) You have passed the breath
test, but alcohol (below the preset limit) has been detected. You
have two options:
○Wait ve minutes and try the test again if you
are certain that there is no alcohol in your system
○Press the bottom button to acknowledge that you
intend to drive with alcohol in your system.
You must start the vehicle engine within 5 minutes
(programmable value)
WARNING! You may proceed to drive, with the knowledge that alcohol
has been detected.
3. Lockout – The breath alcohol level detected is at or over the
preset limit. You may NOT start the vehicle engine.
Lockout and a countdown timer are displayed. Wait for the
countdown to nish before attempting another breath test.
WARNING! Do not attempt another breath test until you are certain
that your alcohol level is under the preset limit. A second failed breath
test may result in a longer lockout time.
Cancel (hold)
Start (hold)
Lockout
0:59

INSTRUCTION MANUAL10
RESTART WITHOUT A BREATH TEST
If the vehicle engine is turned off, you may restart it without providing another breath
test, for 30 minutes (programmable value). This safety feature is helpful if the vehicle
engine stalls or if you have to stop frequently.
Before restarting the vehicle engine, observe one of the following messages on the
display:
RESTART AVAILABLE
You may restart the vehicle engine without providing another
breath test.
Once you start the engine, Drive Safely is displayed.
To cancel the restart, press and hold the right navigation button.
Wait will display and the indicator light will ash amber. After a few
seconds, Blow for 5 seconds will display and the indicator light
will ash green.
READY FOR TEST
The restart period has expired. You need to provide an accepted
breath test to start the vehicle engine.
PERFORMING RETESTS (OPTIONAL)
Additional breath tests are required at random times to ensure that the driver has not
consumed alcohol since the vehicle engine was started.
The handset beeps and displays Retest. The indicator light will
ash green.
The retest request timer will activate and give you sufcient time
to stop in a safe location. DO NOT perform a breath test while the
vehicle is in motion.
Menu (hold)
Blow for
5 seconds
Retest

ALCOLOCK L OEM 11
Once a retest is taken, one of the following messages will appear on the display:
DRIVE SAFELY
You have passed the breath test. You may continue driving.
PULL OVER, TURN OFF ENGINE
This screen will appear if a retest has been failed when the engine
is running. The indicator light ashes red and a tone is heard. You
have failed the breath test. The alcohol level detected is over the
preset limit. Park in a safe location and turn the vehicle engine off.
When the vehicle engine is turned off, the Restart Available
message will be displayed. This will permit the vehicle engine to
be restarted if the vehicle must be moved to a safer location.
When the vehicle is parked in a safe location, the Restart
Available message may be cleared by pressing the right
navigation button.
Lockout and a countdown timer are displayed. Wait for the
countdown to nish before attempting another breath test. You
cannot start the vehicle engine until an accepted breath test is
provided.
WARNING! Do not attempt another breath test until you are certain
that your alcohol level is under the preset limit. A second failed test
may result in a longer lockout time.
Pull Over, Turn
Off Engine
Lockout
0:59

INSTRUCTION MANUAL12
SHARING A VEHICLE
Drivers with their own handset can operate the same vehicle without reprogramming
the ALCOLOCK L OEM device. All the custom settings are downloaded into the ECU
when a new handset is connected.
The handset can be changed with the motor on or off.
It is recommended to exchange handsets when the motor is off and the vehicle is
parked at a safe location.
1. Pinch the connector and pull the cable away from the handset
to disconnect.
WARNING! Do not pull on the handset cord. It requires just
a gentle squeeze on the release tab to disconnect.
2. If the motor is running, the ECU beeps every 15 seconds until
the handset is reconnected. If the motor is off the ECU will not
beep.
3. Reconnect the handset to the handset cable. It makes a click
sound if it is properly connected.
All the handset settings are downloaded to the ECU.
NOTE! If the handset is replaced while the motor is running,
a breath test is required.
Push and
Pull

ALCOLOCK L OEM 13
OVERRIDING THE INTERLOCK
In emergency situations, the alcohol interlock can be overridden using a four-digit
Override Code provided by your dealer. This code is randomly generated and changes
daily. The use of the override function is stored in the log.
1. Press and hold the left button to access the Main Menu. Press
the left button to scroll to Override. Select with the right button.
2. Use the right button to increase the number and the left to
move digits. Once entered, press the left button to move to
OK? and press right button to Select.
3. The handset beeps and displays Start Engine. A breath test
will be required again the next time the engine is started.
If the code is incorrect, the handset beeps and there is no
action. Verify the code is correct and re-enter.
Override
0000
Cancel (hold)

INSTRUCTION MANUAL14
MENU OPTIONS
The ALCOLOCK L OEM device Main Menu contains a number of selectable options,
such as wake-up / sleep times and language selection; these may be accessed from
the Blow for 5 seconds screen by pressing and holding the left button on the handset.
DATES
1. To view important dates and times, press and hold the left
button to access the Main Menu.
2. Press the left or right button to scroll to Dates. To select, press
the bottom button.
3. Press the left or right button to scroll through all of the dates
in the list. Dates available to view include Service, Lockout,
Calibration, Cal. Expiry and the current date.
4. Press the bottom button to exit this mode.
VOLUME
The handset uses audio tones. The volume of the tones is set from the Main Menu.
NOTE! The volume setting is for the handset only. The volume of the ECU cannot be set.
1. Press and hold the left button to access the Main Menu. Press
the left or right button to scroll to Volume. To select, press the
bottom button.
2. Use the left and right buttons to adjust the volume up or down.
3. Press the bottom button to save the setting and exit the Volume
menu.
WAKE-UP MODE (OPTIONAL)
The ALCOLOCK L OEM handset may be set for up to three wake-up times per day.
This helps to ensure that the handset is warmed up and ready before you enter the
vehicle.
1. Press and hold the left button to access the Main Menu. Press
the left or right button to scroll to Wake-Up. To select, press the
bottom button.
Volume

ALCOLOCK L OEM 15
2. Press the bottom button to scroll to a Wake-Up time. Press the
left button to turn a time on or off. Press the right navigation
button to edit a time.
3. Press the left or right button to change a digit, and press the
bottom button to move the cursor from hour to minute.
4. Press the bottom button to save your selection. Press the left
button to exit this mode.
WARNING! Before using Wake-Up mode, make certain that the vehicle
battery has sufcient charge.
WAKE-UP mode is automatically disabled if the handset has not been
used for three consecutive days.
SLEEP MODE
The ALCOLOCK L OEM device enters Sleep mode when the vehicle engine is off to
conserve the vehicle battery.
To enter Sleep mode manually, park in a safe location and turn the vehicle engine off.
Press and hold the right navigation button to cancel the Restart Available screen.
When Blow for 5 Seconds is displayed, press and hold the left and right buttons until
the screen is blank.
The ALCOLOCK L OEM device also allows you to set the time at which Sleep mode
will automatically activate.
1. From the Blow for 5 seconds screen, press and hold the left
button to access the Main Menu.
2. Press the left or right button to scroll to Sleep. To select, press
the bottom button.

INSTRUCTION MANUAL16
3. Sleep mode offers four pre-programmed times: 5, 30, 60
and 90 minutes. Press the left or right button to scroll to your
choice.
4. Press the bottom button to save your choice and to exit the
Sleep menu.
TIME
The time of the handset can be adjusted when changing time zones and daylight
savings time.
This time adjustment is primarily for the Wake-up feature and does not change the
times in the Dates menu.
1. Press and hold the left button to access the Main Menu. Press
the left or right button to scroll to Time. To select, press the
bottom button.
2. The current time is displayed with the option to increment the
time by +\- 0.5 to 3.0 hours. Press the right button to increase
the time [+] and the left button to decrease [-].
3. Press the bottom button to save the time setting and exit the
Time menu.
LANGUAGE
The ALCOLOCK L OEM handset is available in multiple languages. The selections are
programmed at the factory.
1. Press and hold the left button to access the Main Menu. Press
the left or right button to scroll to Language. To select, press
the bottom button.
2. Press the left or right button to scroll to your choice.
3. Press the bottom button to save your choice and to exit the
Language menu.
Time
Language