ADF Web HD67508-A1-232 User manual

User Manual
Modbus TCP Slave
/
Modbus Master
Document code: MN67508_ENG Revision 1 014 Page 1 of 25
User Manual
Revision 1 014
English
Modbus TCP Slave / Modbus Master – Converter
(Ethernet Switch Inside for enter/exit connection)
(Order Code: HD67508-A1-232, HD67508-A1-485)
Benefits and Main Features:
Very easy to configure
35mm Rail DIN mount
Wide supply input range
Two Ethernet ports
Temperature range: -40°C/+85°C (-40°F/+185°F)
For others products, see also the following links:
RS232 / RS485 / SB / Ethernet
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User Manual
Modbus TCP Slave
/
Modbus Master
Document code: MN67508_ENG Revision 1 014 Page 2 of 25
INDEX:
Page
INDEX 2
UPDATED DOCUMENTATION 2
REVISION LIST 2
WARNING 2
TRADEMARKS 2
SECURITY ALERT 3
EXAMPLES OF CONNECTION 4
CONNECTION SCHEME 5
CHARACTERISTICS 7
POWER SUPPLY 8
FUNCTION MODES 9
LEDS 10
ETHERNET 11
RS232 11
RS485 12
USE OF COMPOSITOR SW67508 13
NEW PROJECT / OPEN PROJECT 13
GENERAL PARAMETER 14
PING DEVICE 15
OPERATION MODE 16
TRANSLATE TABLE 17
UPDATE VIA SERIAL 19
UPDATE VIA UDP 20
MECHANICAL DIMENSIONS 23
ORDER CODE 23
ACCESSORIES 23
DISCLAIMER 24
OTHER REGULATIONS AND STANDARDS 24
WARRANTIES AND TECHNICAL SUPPORT 25
RETURN POLICY 25
PDATED DOC MENTATION:
Dear customer, we thank you for your attention and we remind you that
you need to check that the following document is:
Updated
Related to the product you own
To obtain the most recently updated document, note the “document code”
that appears at the top right-hand corner of each page of this document
With this “Document Code” go to web page www adfweb com/download/
and search for the corresponding code on the page Click on the proper
“Document Code” and download the updates
REVISION LIST:
Revision Date Author Chapter Description
1 011 10/12/2012 Fl All Revision
1 012 07/02/2013 Nt All Added new chapters
1 013 29/01/2014 Fl All Revision
1 014 12/02/2014 Fl All Revision
WARNING:
ADFweb com reserves the right to change information in this manual about
our product without warning
ADFweb com is not responsible for any error this manual may contain
TRADEMARKS:
All trademarks mentioned in this document belong to their respective
owners
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User Manual
Modbus TCP Slave
/
Modbus Master
Document code: MN67508_ENG Revision 1 014 Page 3 of 25
SEC RITY ALERT:
G ENERAL I NFORMATION
To ensure safe operation, the device must be operated according to the instructions in the manual When using the device, legal and
safety regulation are required for each individual application The same applies also when using accessories
I
NTENDED SE
Machines and systems must be designed so the faulty conditions do not lead to a dangerous situation for the operator (i e
independent limit switches, mechanical interlocks, etc )
Q
ALIFIED P ERSONNEL
The device can be used only by qualified personnel, strictly in accordance with the specifications
Qualified personnel are persons who are familiar with the installation, assembly, commissioning and operation of this equipment and
who have appropriate qualifications for their job
R
ESID AL R ISKS
The device is state-of-the-art and is safe The instruments can represent a potential hazard if they are inappropriately installed and
operated by untrained personnel These instructions refer to residual risks with the following symbol:
This symbol indicates that non-observance of the safety instructions is a danger for people that could lead to serious injury or
death and / or the possibility of damage
CE CONFORMITY
The declaration is made by our company You can send an email to [email protected] or give us a call if you need it
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User Manual
Modbus TCP Slave
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Modbus Master
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EXAMPLES OF CONNECTION:
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User Manual
Modbus TCP Slave
/
Modbus Master
Document code: MN67508_ENG Revision 1 014 Page 5 of 25
CONNECTION SCHEME:
Figure 1a: Connection scheme for HD6750 -A1-232
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User Manual
Modbus TCP Slave
/
Modbus Master
Document code: MN67508_ENG Revision 1 014 Page 6 of 25
Figure 1b: Connection scheme for HD6750 -A1-4 5
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User Manual
Modbus TCP Slave
/
Modbus Master
Document code: MN67508_ENG Revision 1 014 Page 7 of 25
CHARACTERISTICS:
The “Modbus TCP Slave / Modbus Master – Converter” allows the following characteristics:
Triple isolation between RS232/RS485 - Power Supply, RS232/RS485- Ethernet, Power Supply - Ethernet;
Internal Ethernet switch;
Ethernet 10Base-T / 100Base-T, autosensing for Modbus TCP ;
Mountable on 35mm Rail DIN;
Wide power supply input range: 8…24V AC or 12…35V DC
Temperature range -40°C / +85°C [-40°F / +185°F];
This device is able to manage a maximum of ten simultaneous connections from Ethernet side
It can be used in two operative ways:
In the “Routing Mode” the command Modbus is forwarded on the serial line using the same requested addresses
In the “Natting Mode” the device addresses and data are altered through a translation table of the addresses
CONFIG RATION:
You need Compositor SW67508 software on your PC in order to perform the following:
Define the parameters of Modbus TCP line;
Define the parameters of Modbus Serial line;
Update the device
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Modbus TCP Slave
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Modbus Master
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POWER S PPLY:
The devices can be powered at 8…24V AC and 12…35V DC The consumption depends to the code of the device For more details see the two
tables below
VAC
VDC
Vmin Vmax Vmin Vmax
8V 24V 12V 35V
Consumption at 24V DC:
Device Consumption [W/VA]
HD67508-A1-232 3 5
HD67508-A1-485 3 5
Warning
: Not reverse the polarity power
HD67508-A1-232
HD67508-A1-485
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Modbus TCP Slave
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Modbus Master
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F NCTION MODES:
The device has got two functions mode depending of the position of the ‘Dip2 of Dip-Switch A’:
The first, with ‘Dip2 of Dip-Switch A’ at “OFF” position, is used for the normal working of the device
The second, with ‘Dip2 of Dip-Switch A’ at “ON” position, is used for upload the Project and/or Firmware
For the operations to follow for the updating, see ‘UPDATE DEVICE’ section
According to the functioning mode, the LEDs will have specifics functions, see ‘LEDS’ section
Warning:
Dip1 of ‘Dip-Switch A’ must be at ON position for working even if the Ethernet cable isn’t inserted
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User Manual
Modbus TCP Slave
/
Modbus Master
Document code: MN67508_ENG Revision 1 014 Page 10 of 25
LEDS:
The devices has got four LEDs that are used to give information of the functioning status
The various meanings of the LEDs are described in the table below
LED Normal Mode Boot Mode
1: Serial comm (green) Blinks when receive a Serial Modbus reply Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
2: Device state (green) Blinks slowly (~1Hz) Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
3: Ethernet1 Tx (green) Blinks quickly for a short time when sends
Ethernet frames
Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
4: Ethernet2 Tx (green) Blinks quickly for a short time when sends
Ethernet frames
Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
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User Manual
Modbus TCP Slave
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Modbus Master
Document code: MN67508_ENG Revision 1 014 Page 11 of 25
ETHERNET:
The Modbus TCP connection must be made using Connector3 and/or Connector4 of HD67508-A1-xxx with at least a Category 5E cable The
maximum length of the cable should not exceed 100m The cable has to conform to the T568 norms relative to connections in cat 5 up to
100 Mbps To connect the device to a Hub/Switch the use of a straight cable is recommended To connect the device to a PC/PLC/other the
use of a cross cable is recommended
RS232:
The connection from a RS232 socket to a serial port (example one from a
personal computer) must be made with a NULL MODEM cable (a serial cable
where the pins 2 and 3 are crossed)
It is recommended that the RS232 cable not exceed 15 meters
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User Manual
Modbus TCP Slave
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Modbus Master
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RS485:
To terminate the RS485 line with a 220Ω resistor, it is necessary to put dip 1 ON, like in figure
The maximum length of the cable should be 1200m (4000 feet)
Here some codes of cables:
Belden: p/n 8132 - 2x 28AWG stranded twisted pairs conductor + foil shield + braid shield;
Belden p/n 82842 - 2x 24AWG stranded twisted pairs conductor + foil shield + braid shield;
Tasker: p/n C521 - 1x 24AWG twisted pair conductor + foil shield + braid shield;
Tasker: p/n C522 - 2x 24AWG twisted pairs conductor + foil shield + braid shield
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User Manual
Modbus TCP Slave
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Modbus Master
Document code: MN67508_ENG Revision 1 014 Page 13 of 25
SE OF COMPOSITOR SW67508:
To configure the Converter, use the available software that runs with
Windows called SW67508 It is downloadable on the site
www adfweb com and its operation is described in this document
(This manual is referenced to the last version of the software present
on our web site) The software works with MSWindows (MS 2000, XP,
Vista, Seven, 8; 32/64bit)
When launching the SW67508, the window on the right appears (Fig
2)
Note:
It is necessary to have installed Net Framework 4
NEW PROJECT / OPEN PROJECT:
The “New Project” button creates the folder which contains the entire device’s configuration
A device’s configuration can also be imported or exported:
To clone the configurations of a programmable “Modbus TCP Slave / Modbus Master –
Converter” in order to configure another device in the same manner, it is necessary to
maintain the folder and all its contents;
To clone a project in order to obtain a different version of the project, it is sufficient to
duplicate the project folder with another name and open the new folder with the button
“Open Project”
Figure 2: Main window for SW675
0
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User Manual
Modbus TCP Slave
/
Modbus Master
Document code: MN67508_ENG Revision 1 014 Page 14 of 25
GENERAL PARAMETER:
This section defines the fundamental communication parameters of two buses,
Modbus TCP and Modbus RTU
By pressing the “General Parameter” button from the main window for SW67508
(Fig 2), the window “General Parameter” appears (Fig 3)
The section “Operation Mode” defines the operation of the Converter in “Routing
Mode” or “NAT Mode” (see the description at page 16)
The meanings for the fields of “MODBUS TCP” are:
In the field “IP Address” insert the IP address that you want to give to the
slave Modbus TCP;
In the field “Subnet Mask” insert the SubNet Mask;
In the fields “Gateway” insert the default gateway that you want to use
This feature can be enabled or disabled pressing the Check Box field This
feature is used for going out of the net
In the field “Port” the port used for Modbus TCP communication is defined;
Checking “Enable DP Port” field it is possible to do a Broadcast request
This request must be made at Port 64223 ($FADF) with these six byte of
data: $53, $45, $41, $52, $43, $48 Each device in response sends a total
of 10 Bytes These bytes are four for the IP and the other for the MAC
address (Example of response: 0xC0, 0xA8, 0x01, 0x2A, 0x11, 0x22, 0x33,
0x44, 0x55, 0x58 So the IP is: 192 168 1 42; and the MAC Address: 11-
22-33-44-55-58)
If the field “Enable Special Command” is checked, it is possible to send a no-Modbus request through the Converter i e a TCP
frame with the first two characters 0x55 and 0xAA is sent in the Modbus RTU line as is If you don’t want to send the first two bytes
(0x55, 0xAA) in the RTU line it is possible to check the field “Cancel the first two bytes”;
If the field “Fast Start p (only 100Mb/s)” is checked, the Converter take less time to go online This command can use only if the
Converter is used in a 100Mb/s network;
If the field “No TCP frame on RT Timeout” is checked, the Converter don’t sends back the reply on TCP (error response) if the
Slave RTU interrogated has not replied
Figure
3
: “General Parameter” window
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User Manual
Modbus TCP Slave
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Modbus Master
Document code: MN67508_ENG Revision 1 014 Page 15 of 25
The means for the fields of “MODBUS RTU” are:
If the field “RS232” is checked the serial line in use is the RS232, otherwise is the “RS485”;
In the field “Baud rate” the velocity of the Modbus RTU is defined;
In the field “Parity” the Modbus RTU parity is defined;
“Timeout” is the maximum time that the device attends for the answer from the Slave interrogated;
In the field “RS485 Stop bits” the number of Stop-Bit of Modbus RTU is defined;
If the field “Enable delay from last receive” is checked the Converter, before send another Modbus RTU request, waits the time
written in the field below (expressed in ms)
PING DEVICE:
If it is necessary to do a Ping on the net, before pressing the “Ping Device” button insert a value in the field on the right and then press the
button
Note:
In order to do this, the Converter must be in Normal Mode
Warning:
Under Windows Vista, Seven and 8 you need Administrator Rights to use this command successfully
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Modbus TCP Slave
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Modbus Master
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OPERATION MODE:
R O TING :
A few characteristics of the Modbus RTU package have been modified in the standard of the Modbus TCP protocol Two bytes of the final CRC
were eliminated (no longer necessary for the information to reach its already corrected destination) The first byte of the slave identification
was changed, leaving the one that is called PDU A frame denominated as MBAP header with dimensions of 7 bytes was added to the head of
the PDU
It is composed by the following:
Word transaction identifier (recopied from the slave in the response phase);
Word protocol identifier (0=Modbus protocol);
Word length (number of successive bytes);
Byte unit identifier (used for the routing operation)
By using the last byte of the MBAP header, it is possible to carry out the routing from a requested Modbus TCP toward a serial line using the
address from the slave which is specified by the byte unit identifier
Example:
A requested Modbus TCP made in the device as the address 192 168 0 200 for the holding register address $2000, which is MBAP unit
identifier has the value of 2 It will be followed by the request on the serial for the device with the address 2 at the word $2000
After the request is made, the RTU will respond The master TCP will be given the same response which will be reconstructed according to
the specifications of the Modbus TCP
If the RTU slave responds with an exception, that exception code will be transmitted again to the TCP master If the RTU slave does not
respond in the estimated time defined by the Timeout parameter, an exception response will be given: error code $0B
N
ATTING :
When using the operation mode, Natting, the requested data will be processed through a table of translations of the Modbus network
addresses
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Modbus TCP Slave
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Modbus Master
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TRANSLATE TABLE:
Within the section “Translate Table” you can define the
variables that can be read or written by the TCP bus on
the RTU bus when the device is in NAT mode
By pressing the “Translate Table” button from the
main window for SW67507 (Fig 2), the window “Set
Translate Table” appears (Fig 4)
The data of the columns have the following meanings:
In the field “Data Type” insert the type of data that is being considered;
In the field “Address Device TCP” insert the virtual address of the device on the TCP Modbus that contains the data;
In the field “Address TCP” insert the virtual address of the present data in a device in the TCP Modbus;
In the field “Address Device RT ” insert the address of the device on the RTU Modbus that contains the data;
In the field “Address RT ” insert the address of the data on the RTU device;
In the field “N° Point” insert the number of consecutive data that you want to configure For example, you create Address
TCP=1000, Address RTU=100 and N° point = 5, the following gets set-up automatically: addresses TCP 1001, 1002, 1003, 1004 and
the variables RTU 101, 102, 103, 104;
In the field “Mnemonic” you can insert a brief description
Figure 4
: “Set Translate Table” window
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Modbus Master
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Example 1:
If you want, from TCP network, write a data it the RTU
network on the device at:
Address 5;
Through Gateway WORD 100 (Address RTU);
Address TCP 1000
In the above scenario:
Specify the type of data between:
Coil Status (bit in read write);
Input Status (bit in read);
Holding Register (word in read and write);
Input Register (word in read)
From the side of the MODBUS TCP:
Address of data to read
From the side of the MODBUS RTU:
Address of the device to interrogate;
Address of data to read on device
Note:
If the RTU slave responds with an exception, that exception code will be transmitted to the TCP Master If the RTU slave does not
respond within the estimated time defined by the Timeout parameter, an exception response will be given on TCP side: error code $0B
Modbus TCP
Master
Modbus TCP 10/100
HD67508
Modbus RTU up to 115200
Module Modbus RTU
Slave
Address 5
Request to the gateway, from the “holding
register” in address 1000 (step 1)
Request by the gateway, from the “holding register” in
address 100 to the device in address 5 (step 2)
Return to the gateway, from the variable
100 of the device in address 5 (step 3)
Return to the TCP Master, from the variable 100 of the
device in address 5 (step 4)
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Modbus Master
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PDATE DEVICE VIA DP:
By pressing the “ pdate Device” button, it is possible to load the created Configuration into the
device; and also the Firmware, if necessary This by using the Ethernet port
If you don’t know the actual IP address of the device you have to use this procedure:
Turn off the Device;
Put Dip2 of ‘Dip-Switch A’ in ON position;
Turn on the device
Connect the Ethernet cable;
Insert the IP “192.168.2.205”;
Press the “Ping” button, “Device Found! must appear”;
Press the “Next” button;
Select which operations you want to do;
Press the “Execute update firmware” button to start the upload;
When all the operations are “OK” turn off the Device;
Put Dip2 of ‘Dip-Switch A’ in OFF position;
Turn on the device
At this point the configuration/firmware on the device is correctly updated
Figure
5
: “Update device” windows
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Modbus TCP Slave
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Modbus Master
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If you know the actual IP address of the device, you have to use this procedure:
Turn on the Device with the Ethernet cable inserted;
Insert the actual IP of the Converter;
Press the “Ping” button, must appear “Device Found!”;
Press the “Next” button;
Select which operations you want to do;
Press the “Execute update firmware” button to start the upload;
When all the operations are “OK” the device automatically goes at Normal Mode
At this point the configuration/firmware on the device is correctly updated
Note:
When you install a new version of the software, if it is the first time it is better you do the update of the Firmware in the HD67508-
A1-232 or HD67508-A1-485 device
Note:
When you receive the device, for the first time, you also have to update the Firmware in the HD67508-A1-232 or HD67508-A1-485
device
D11116 - ADF 485