Advantech ACP-7000 User manual

User Manual
ACP-7000 Series
7U Rackmount Industrial
Computer Chassis with SCSI
Ultra320 Mobile HDD Trays

ACP-7000 User Manual ii
Copyright
This documentation and the software included with this product have been copy-
righted by Advantech Co., Ltd., 2009. All rights are reserved. Advantech Co., Ltd.
reserves the right to make improvements in the products described in this manual at
any time without notice.
No part of this manual may be reproduced, copied, translated or transmitted in any
form or by any means without the prior written permission of Advantech Co., Ltd.
Information provided in this manual is intended to be accurate and reliable. However,
Advantech Co., Ltd. assumes no responsibility for its use, or for any infringements of
the rights of third parties which may result from its use.
Acknowledgements
The ACP-7000, PCE-5B18, PCE-5B16Q, PCA-6120P4, PCA-6120P12, PCA-
6120P18, PCA-6119P7, PCA-6119P16X, PCA-6119P17 and PCA-6118DP7 are
trademarks of Advantech Co., Ltd.
All other product names or trademarks are the properties of their respective owners.
On-line Technical Support
For technical support and service, please visit our support website at:
http://www.advantech.com/support
Part No. 20027K0002 Edition 3
Printed in China February 2009

iii ACP-7000 User Manual
Safety Instructions
1. Read these safety instructions carefully.
2. Keep this installation reference guide for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Do not use liquid
or spray detergents for cleaning. Use a damp cloth.
4. For pluggable equipment, the power outlet must be installed near the equipment
and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or letting
it fall could cause damage.
7. Do not leave this equipment in an environment unconditioned where the storage
temperature under 0 °C (32 °F) or above 40 °C (104 °F), it may damage the
equipment.
8. The openings on the enclosure are for air convection hence protects the equip-
ment from overheating. DO NOT COVER THE Openings.
9. Place the power cord such a way that people can not step on it. Do not place
anything over the power cord. The voltage and current rating of the cord should
be greater than the voltage and current rating marked on the product.
10. Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
11. All cautions and warnings on the equipment should be noted.
12. If the equipment is not used for a long time, disconnect it from the power source
to avoid damage by transient over-voltage.
13. Never pour any liquid into an opening. This could cause fire or electrical shock.
14. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
15. If any of the following situations arises, get the equipment checked by service
personnel:
a. The power cord or plug is damaged.
b. Liquid has penetrated into the equipment.
c. The equipment has been exposed to moisture.
d. The equipment does not work well, or you cannot get it to work according to
the installation user manual.
e. The equipment has been dropped and damaged.
f. The equipment has obvious signs of breakage.
16. CAUTION: The computer is provided with a battery-powered real-time clock cir-
cuit. There is a danger of explosion if battery is incorrectly replaced. Replace
only with same or equivalent type recommended by the manufacture. Discard
used batteries according to the manufacturer’s instructions.
17. THE COMPUTER IS PROVIDED WITH CD DRIVES THAT COMPLY WITH
APPROPRIATE SAFETY STANDARDS INCLUDING IEC 60825.
18. This device complies with Part 15 of the FCC rules. Operation is subject to the
following two conditions:
(1). this device may not cause harmful interference, and
CLASS I LASER PRODUCT
KLASS I LASER PRODUKT

ACP-7000 User Manual iv
(2). this device must accept any interference received, including interference
that may cause undesired operation.
19. CAUTION: Always completely disconnect the power cord from your chassis
whenever you work with the hardware. Do not make connections while the
power is on. Sensitive electronic components can be damaged by sudden
power surges.
20. CAUTION: Always ground yourself to remove any static charge before touching
the motherboard, backplane, or add-on cards. Modern electronic devices are
very sensitive to static electric discharges. As a safety precaution, use a ground-
ing wrist strap at all times. Place all electronic components on a static-dissipa-
tive surface or in a static-shielded bag when they are not in the chassis.
21. CAUTION: Any unverified component could cause unexpected damage. To
ensure the correct installation, please always use the components (ex. screws)
provided in the accessory box.
A Message to the Customer
Advantech Customer Services
Each and every Advantech product is built to the most exacting specifications to
ensure reliable performance in the harsh and demanding conditions typical of indus-
trial environments. Whether your new Advantech equipment is destined for the labo-
ratory or the factory floor, you can be assured that your product will provide the
reliability and ease of operation for which the name Advantech has come to be
known. Your satisfaction is our primary concern. Here is a guide to Advantech’s cus-
tomer services. To ensure you get the full benefit of our services, please follow the
instructions below carefully.
Technical Support
We want you to get the best performance possible from your products. If you run into
technical difficulties, we are here to help. For the most frequently asked questions,
you can easily find answers in your product documentation. These answers are nor-
mally a lot more detailed than the ones we can give over the phone.
Please consult this manual first. If you still cannot find the answer, gather all the infor-
mation or questions that apply to your problem, and with the product close at hand,
call your dealer. Our dealers are well trained and ready to give you the support you
need to get the most from your Advantech products. In fact, most problems reported
are minor and can be easily solved over the phone.
In addition, free technical support is available from Advantech engineers every busi-
ness day. We are always ready to give advice about application requirements or spe-
cific information on the installation and operation of any of our products.

v ACP-7000 User Manual
Product Warranty
Advantech warrants to you, the original purchaser, that each of its products will be
free from defects in materials and workmanship for two years from the date of pur-
chase.
This warranty does not apply to any products which have been repaired or altered by
persons other than repair personnel authorized by Advantech, or which have been
subject to misuse, abuse, accident or improper installation. Advantech assumes no
liability under the terms of this warranty as a consequence of such events.
If an Advantech product is defective, it will be repaired or replaced at no charge dur-
ing the warranty period. For out-of-warranty repairs, you will be billed according to
the cost of replacement materials, service time and freight. Please consult your
dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered, for example, type of
PC, CPU speed, Advantech products used, other hardware and software used,
etc. Note anything abnormal and list any on-screen messages you get when the
problem occurs.
2. Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return material autho-
rization) number from your dealer. This allows us to process your return more
quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt)
in a shippable container. A product returned without proof of the purchase date
is not eligible for warranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.
Initial Inspection
When you open the carton, please make sure that the following items have been
shipped:
!ACP-7000 Chassis
!User Manual
!Warranty Card
!Accessory box with a package of screws (for fastening the backplane, disk
drives and the ear handles), a 68-pin SCSI flat cable, a pair of keys, 20 rubber
cushions, a pair of ear handles, a big-to-small 4-pin power wire, a spare filter.
If any of these items are missing or damaged, contact your distributor or sales repre-
sentative immediately. We have carefully inspected the ACP-7000 mechanically and
electrically before shipment. It should be free of marks and scratches and in perfect
working order upon receipt. As you unpack the ACP-7000, check it for signs of ship-
ping damage. (For example, damaged box, scratches, dents, etc.) If it is damaged or
it fails to meet the specifications, notify our service department or your local sales
representative immediately. Also, please notify the carrier. Retain the shipping carton
and packing material for inspection by the carrier. After inspection, we will make
arrangements to repair or replace the unit.

ACP-7000 User Manual vi

vii ACP-7000 User Manual
Contents
Chapter 1 General Information ............................1
1.1 Introduction ............................................................................................... 2
1.2 Specifications ............................................................................................ 2
1.3 Power Supply Options............................................................................... 3
Table 1.1: Power supply options ................................................. 3
1.4 Environment Specifications....................................................................... 3
Table 1.2: Environment specifications......................................... 3
1.5 Dimension Diagram................................................................................... 4
Figure 1.1 Dimension diagram..................................................... 4
Chapter 2 System Setup.......................................5
2.1 Chassis Front and Rear Panel .................................................................. 6
2.1.1 The Front Panel ............................................................................ 6
Figure 2.1 Front panel with door close ........................................ 6
Figure 2.2 Front Panel with door open ........................................ 6
2.1.2 The Rear Panel............................................................................. 7
Figure 2.3 Rear panel of backplane version ................................ 7
Figure 2.4 Rear panel of motherboard version ............................ 7
2.2 Removing the Chassis Covers.................................................................. 8
Figure 2.5 Removing the top chassis cover................................. 8
2.3 Installing the Backplane ............................................................................ 8
Figure 2.6 Installing the backplane ............................................. 8
2.4 Installing CPU Card & Add-on Cards ........................................................ 9
Figure 2.7 Installing a full-length CPU card ................................ 9
2.5 Hold-down Clamp.................................................................................... 10
Figure 2.8 Installing hold-down clamp ....................................... 10
Figure 2.9 The circle hole should face the rear panel................ 10
2.6 Installing Disk Drives............................................................................... 11
Figure 2.10 Removing the disk drive bay ................................... 12
Figure 2.11Installing disk drives ................................................. 12
2.7 Attaching the Ears and Handles.............................................................. 12
Chapter 3 Operation............................................13
3.1 The Front Panel of ACP-7000................................................................. 14
3.1.1 Switch, Buttons, and I/O Interfaces............................................. 14
Figure 3.1 Switch, buttons and front I/O interfaces.................... 14
3.1.2 LED Indicators for System Status ............................................... 15
Figure 3.2 Front LED panel ....................................................... 15
Table 3.1: LED Indicators for System Status............................. 15
3.1.3 LED Indicators for Power Voltage Status.................................... 16
Table 3.2: LED Indicators for Power Voltage Status ................. 16
3.2 Replacing the Cooling Fan...................................................................... 16
3.2.1 Replacing the Front Cooling Fan ................................................ 16
Figure 3.3 Replacing the cooling fan ......................................... 16
3.2.2 Replacing the Fan behind SCSI Backplane................................ 17
Figure 3.4 Replacing the SCSI backplane fan........................... 17
3.3 Replacing the Filters ............................................................................... 18
3.3.1 Replacing the Front Door Filters ................................................. 18
Figure 3.5 Replacing the front door filters.................................. 18
3.3.2 Replacing the Fan Filters............................................................ 18
Figure 3.6 Replacing the fan filter.............................................. 18

ACP-7000 User Manual viii
3.4 Replacing the Power Supply................................................................... 19
Figure 3.7 Replacing the power supply module ........................ 19
Figure 3.8 Power cord plugs orientation on the socket ............. 20
Chapter 4 Alarm Board ...................................... 21
4.1 Alarm Board Layout ................................................................................ 22
Figure 4.1 Alarm board layout ................................................... 22
4.2 Alarm Board Specifications..................................................................... 22
4.2.1 Connector, Jumper and Pin Definition........................................ 23
Table 4.1: CN1: Auxiliary External Power Connector, Standard
Mini 4-Pin Power Connector..................................... 23
Table 4.2: CN4: Temperature Sensor (LM75) Connector ......... 23
Table 4.3: CN13: Voltage Detection Input Connector ............... 23
Table 4.4: CN16: Power Good Input ......................................... 23
Table 4.5: CN17: Alarm Reset Connector................................. 23
Table 4.6: CN18: Output Connector to LED Board ................... 23
Table 4.7: CN26: External HDD LED Connector....................... 23
Table 4.8: FAN1~FAN7, Fan Connectors ................................. 23
Table 4.9: J1: External Buzzer .................................................. 23
Table 4.10:SW1: Fan Number Select Switch ............................. 23
4.2.2 Switch Settings ........................................................................... 24
Table 4.11:SW1, Fan Number Setting ....................................... 24
4.3 Thermal Sensor ...................................................................................... 24
Figure 4.2 Thermal sensor module............................................ 24
Table 4.12:CN1 & CN2, Temperature Sensor Connector .......... 25
Table 4.13:SW1, Thermal Sensor I.D. Number Setting ............. 25
Chapter 5 SCSI Storage and RAID .................... 27
5.1 6-slot SCSI SCA Backplane.................................................................... 28
5.1.1 SCSI Backplane Layout.............................................................. 28
Figure 5.1 Front side layout of the SCSI backplane .................. 28
Figure 5.2 Back side layout of the SCSI backplane .................. 28
5.1.2 Connectors and Jumpers............................................................ 29
Table 5.1: Connectors and Jumpers ......................................... 29
5.2 SCSI Disk Drive Housing ....................................................................... 30
Figure 5.3 SCSI disk drive housing and wires........................... 30
5.3 Wires & Cables of the SCSI Storage ...................................................... 30
5.4 Installing SCSI Disk Drives ..................................................................... 31
5.4.1 Installing the SCSI Disk Drives................................................... 31
Figure 5.4 Pushing up the latch................................................. 31
Figure 5.5 Removing the mobile tray......................................... 31
Figure 5.6 Installing a SCSI SCA-2 80-pin HDD ....................... 32
5.4.2 Installing GEM318 Driver............................................................ 32
5.5 SAF-TE ................................................................................................... 33
5.6 RAID Application..................................................................................... 34
Table 5.2: SCSI HDD Power and Activity Status LEDs............. 34
Figure 5.7 Length for RAID card or controller............................ 34
Appendix A Exploded Diagram and Parts List.... 35
A.1 Exploded Diagrams................................................................................ 36
Figure A.1 Exploded Diagram 1................................................. 36
Figure A.2 Exploded Diagram 2................................................. 36
Figure A.3 Exploded Diagram 3................................................. 37

ix ACP-7000 User Manual
Appendix B Backplane & Motherboard Options .39
B.1 Backplane Options .................................................................................. 40
Table B.1: PICMG 1.3 Backplane Options................................. 40
Table B.2: PICMG 1.0 Backplane Options................................. 40
B.2 Motherboard Options .............................................................................. 41
Table B.3: Motherboard Options................................................ 41

ACP-7000 User Manual x

Chapter 1
1General Information
This chapter provides general
information about the ACP-7000.
Sections include:
!Introduction
!Specifications
!Power supply options
!Environment specifications
!Dimension diagram

ACP-7000 User Manual 2
1.1 Introduction
ACP-7000 is a 7U-high rackmount industrial computer chassis for high-performance
and high-capacity computing platforms. It meets a variety of application needs for fil-
ing, printing, e-mails and web serving. This powerful computing server includes full
disk array storage for minimizing the system downtime, especially in mission-critical
computer telephony applications, industrial automation, and factory management. A
wide range of standard computing peripherals can be integrated with the chassis to
meet different application needs for operation under harsh conditions 24 hours a day,
7 days a week.
1.2 Specifications
!Construction: Heavy-duty steel
!Disk Drive Capacity: One slim-type optical disk drive bay, two 5.25” disk drive
bays, and one 3.5" disk drive bay
!RAID Storage: Supports six 3.5" SCSI SCA 80-pin hot-swappable HDDs. Each
mobile tray has a latch for protection and a pair of LEDs for displaying the HDD
power and HDD activity status.
!Security Protection: The RAID storage system, power switch and system reset
buttons are all behind the lockable door.
!LED Indicators on Front Panel: Bi-color LEDs (green/red) for Power, Temper-
ature, and Fan status; single-color LEDs (green) for HDD activity and Power
Singles Status (+3.3 V, +5 V, +12 V, -5 V and -12 V). For the SCSI storage, each
mobile tray has a single-color LED (green) that displays HDD power and a bi-
color LED (blue/red) that displays HDD status.
!Switch and Buttons on Front Panel: Power switch, Alarm Reset button and
up to two System Reset buttons.
!Front I/O Interfaces: Dual USB and one PS/2 keyboard connector
!Cooling System: Four 92 mm x 92 mm (57 CFM) hot-swappable cooling fans
and two 80 mm x 80 mm (47 CFM) cooling fans behind the SCSI backplane.
!Air Filters: Four filters (92 mm x 104 mm) inside of the fan modules, one filter
(174 mm x 79 mm) behind the front door, and two filters (98 mm x 37 mm) on
both sides of the LED panel.
!Slide Rails: General Device C-300 series supported
!Weight: 35 kg (77 lbs)
!Dimensions (W x H x D): 482 x 307 x 500 mm (19" x 12.1" x 19.7")
!Chassis Color: Black

3 ACP-7000 User Manual
Chapter 1 General Information
1.3 Power Supply Options
1.4 Environment Specifications
Table 1.1: Power supply options
Model Name 1757001757 17570017578 1757001759
Watts 460 W (ATX, PFC)
(1+1 redundant)
570 W (ATX, PFC)
(2+1 redundant)
810 W (ATX, PFC)
(3+1 redundant)
Input rating 100 ~ 240 Vac
(Full range)
115 ~ 230 Vac
(Full range)
115 ~ 230 Vac
(Full range)
Output voltage
+5 V @ 42 A,
+3.3 V @ 30 A,
+12 V @ 32 A,
-5 V @ 0.8 A,
-12 V @ 1 A,
+5 VSB @ 2A
+5 V @ 50 A,
+3.3 V @ 40 A,
+12 V @ 34 A,
-5 V @ 1 A,
-12 V @ 1 A,
+5 VSB @ 1.2 A
+5 V @ 75 A,
+3.3 V @ 60 A,
+12 V @ 51 A,
-5 V @ 1.5 A,
-12 V @ 1.5 A,
+5 VSB @ 1.6 A
Minimum load
+5 V @ 2 A,
+3.3 V @ 0.2 A,
+12 V @ 0.5 A
+5VSB @ 0.1 A
+5 V @ 6 A,
+3.3 V @ 2 A,
+12 V @ 3 A,
-12 V @ 0.1 A,
-5 V @ 0.1 A,
+5 VSB @ 0.1 A
+5 V @ 9 A,
+3.3 V @ 3 A,
+12 V @ 4.5 A,
-12 V @ 0.15 A,
-5 V @ 0.15 A,
+5 VSB @ 0.15 A
MTBF 100,000 hours @
25° C
100,000 hours @
25°C
100,000 hours @
25°C
Safety UL/TUV/CB/CCC UL/TUV/CB/CCC UL/TUV/CB/CCC
Table 1.2: Environment specifications
Environment Operating Non-operating
Temperature 0 to 40°C (32 to 104°F) -20 to 60°C (-4 to 140°F)
Humidity 10 to 85% @ 40°C, non-con-
densing
10 to 95% @ 40°C, non-condens-
ing
Vibration 1G rms 2 G
Shock 10G with 11 ms duration, half
sine wave 30 G
Safety CE compliant

ACP-7000 User Manual 4
1.5 Dimension Diagram
Figure 1.1 Dimension diagram
Unit: mm [inch]

Chapter 2
2System Setup
This chapter introduces the instal-
lation process.
Sections include:
!Installing the backplane
!Installing the CPU card or add-
on card
!Installing disk drives
!Attaching the ears and handles

ACP-7000 User Manual 6
The following procedures instruct users on how to install the backplane, add-on
cards, and disk drives into the ACP-7000 chassis. Please refer to Appendix A,
Exploded Diagram, for all the detailed part names of ACP-7000.
2.1 Chassis Front and Rear Panel
2.1.1 The Front Panel
1. A SCSI disk drive housing with six mobile HDD trays is located on the front left.
For IDE devices, there is one slim-type optical disk drive bay, two 5.25” disk
drive bays, and one 3.5” disk drive bay on the right side.
2. Four easily maintained and hot-swappable fan units are located on the upper
front.
3. Front door with LED panel and user-friendly rotary lock. Users can close the
door with or without the key.
4. A pair of ear handles which users can simply fasten to the front-right and left
edges of the chassis with the six screws provided.
5. Filters are located behind the front door and integrated with the fan units.
Figure 2.1 Front panel with door close
Figure 2.2 Front Panel with door open
Note! Use caution when installing or operating the components with the chas-
sis open. Be sure to turn off the power, unplug the power cord and
ground yourself by touching the metal chassis before you handle any
components inside the machine.

7 ACP-7000 User Manual
Chapter 2 System Setup
2.1.2 The Rear Panel
There are two reserved 9-pin D-SUB openings and dual AC inlets on the rear panel.
For the B/P version, it includes the B/P rear plate with 20-slot I/O brackets (Figure
2.3). For the M/B version, it includes the M/B rear plate with 7-slot I/O brackets and a
ATX M/B I/O cover (Figure 2.4).
Figure 2.3 Rear panel of backplane version
Figure 2.4 Rear panel of motherboard version

ACP-7000 User Manual 8
2.2 Removing the Chassis Covers
Please refer to Figure 2.5 and proceed as follows.
1. Detach the two thumb screws on the upper edge of the rear panel.
2. Remove the top cover.
Figure 2.5 Removing the top chassis cover
2.3 Installing the Backplane
ACP-7000 supports backplanes with up to 20 slots. To install the backplane, please
refer to Figure 2.6 and proceed as follows:
1. Remove the top chassis cover, and then dismantle the hold-down clamp by
removing the four screws.
2. Put the backplane in the proper location and attach the supplied EMI spring
shielding with the screws provided. Then fasten it onto the chassis.
3. For the PICMG 1.0 BACKPLANE, connect the orange-white wire from connec-
tor “HCN1” on the backplane to connector “CN21” on the CPU card.
4. Connect the 20-pin ATX power connector from the power supply to the back-
plane. (For the PICMG 1.0 BACKPLANE, the 4-pin +12 V power connector is
connected to the CPU card.)
5. Replace the hold-down clamp and fasten it to the chassis.
6. Return the top chassis cover and fasten it.
Figure 2.6 Installing the backplane

9 ACP-7000 User Manual
Chapter 2 System Setup
2.4 Installing CPU Card & Add-on Cards
ACP-7000 supports up to 20 add-on cards. To install a CPU card or add-on card,
please proceed as follows:
1. Select a vacant PICMG slot for a full-length CPU card, or a PCI/ISA slot for
other add-on cards. Then remove the corresponding I/O bracket attached to the
rear plate of the chassis.
2. Insert the CPU card (with CPU, CPU cooler, RAM, and necessary cables
installed), or add-on card vertically into the proper slot (See Figure 2.7). For full-
length cards, please make sure that the card bracket has been inserted properly
and the other edge of the card has been inserted into the plastic guiding fillister.
Fasten the card with the screw on top of the I/O bracket.
3. Connect the +5Vsb and PS_ON wires from the power supply to the CPU card.
4. Connect the 9-pin USB wire, power switch wire and system reset switch wire
from the chassis to the CPU card.
5. For the PICMG1.0 Backplane, connect the orange-white wire from the connec-
tor “CN20” on the CPU card to the connector “HCN1” on the backplane. Con-
nect the 4-pin +12 V power connector from the power supply to the CPU card.
6. Repeat Steps 2 and 4 if there is more than one CPU card or add-on card.
7. There are two rows of notches on both sides of the hold-down clamp for insert-
ing rubber cushions into. One side is for PCI cards, while the other side is for
ISA cards. Depending on the card height, the cushions can be inserted upward
or downward. After the rubber cushions have been inserted into the notches,
they will stabilize the add-on cards to protect them from shock and vibration.
8. Replace the hold-down clamp and screw it in place.
Figure 2.7 Installing a full-length CPU card
+5Vsb/PS_ON wires
connect to CPU card

ACP-7000 User Manual 10
2.5 Hold-down Clamp
The hold-down clamp protects all the cards from vibration and shock. After installing
all the cards, re-fasten the hold-down clamp. Please refer to the following steps.
1. After plugging in the CPU card and add-on cards, please insert the rubber cush-
ions provided into the notches of the hold-down clamp, and adjust them to the
placement of the cards. The cushions offer these cards protection against shock
and vibration.
2. Put the hold-down clamp back into its original position. Please note that the cir-
cle hole on the hold-down clamp should face toward the rear panel. (See Figure
2.9).
3. Secure the hold-down clamp to the chassis with the four screws.
Figure 2.8 Installing hold-down clamp
Figure 2.9 The circle hole should face the rear panel