AGCO 5270C User manual

MANUAL
WORKSHOP
FENDT
5270C
5270C-AL
6300C
6300C-AL
IMPORTANT
AGCO Policy is one of continuous
improvement and the right to
make modifications and changes
on combine configuration.
So if some of the information
included on this Manual are
different from that one on your
combine, please consult your
AGCO dealer

INTRODUCTORY REMARKS
◊This manual is subdivided in sections marked by two--digit numbers, with independent page numbering within
each section.
For a quick reference, these sections have the same identification number and the same description of the
relevant Flat Time Rate Manual.
◊The dealt matters and the information can be easily detected by index on the following pages.
◊At the bottom of each page there is the manual print number and the relevant publication/up--dating date.
◊The pages of further up--datings shall have the same print number of the current publication, changing the
last digit (for example: first up--dating 327201011; second up--dating 327201012; etc.) and the relevant publi-
cation date.
These pages shall be completed by the new print of the index, duly revised.
◊The information of this manual are up--dated at the date of the publication.
As AGCO continuously improves its product range, some information could be not up--dated due to modifica-
tions of technical or commercial type, as well as for suiting the law regulations of the different countries.
In case of disagreement, refer to AGCO Sales and Service networks.
IMPORTANT CAUTION
◊All repair and maintenance works listed in this manual must be carried out only by staff belonging to the AGCO
Service Network, strictly complying with the instructions given and using, whenever required, the special
tools.
◊Anyone who carries out the above operations without complying with the prescriptions shall be responsible
for the subsequent damages.
◊The Manufacturer and all the organizations of its distribution chain, including -- without limitation -- national,
regional or local dealers, reject any responsibility for damage due to the anomalous behaviour of parts and/or
components not approved by the manufacturer himself, including those used for the servicing or repair of the
product manufactured or marketed by the Manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the Manufacturer
in case of damages due to an anomalous behaviour of parts and/or components not approved by the Manu-
facturer.
LITERARY AND ARTISTIC COPYRIGHT
OF LAVERDA S.p.A.
No reproduction, though partial, of
text and illustrations allowed
PRINTEDINITALY
AGCO Limited -- Banner Lane -- Coventry -- England CV4 9GF
SERVICE
Print no. 327201010 -- First Edition -- 11--2004
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CONTENT
Sections
-- GENERAL INFORMATION 00..................................
-- E N G I N E 1 0...................................................
-- LIVE PTO 14.................................................
-- TRANSMISSION 21...........................................
-- FRONT DRIVE AXLE 25.......................................
-- HYDROSTATIC TRANSMISSION 29............................
-- BRAKES AND CONTROL 33...................................
-- HYDRAULIC SYSTEMS 35....................................
-- STEERING 41................................................
-- AXLE AND WHEELS 44.......................................
-- CAB CLIMATE CONTROL 50..................................
-- ELECTRICAL SYSTEMS 55....................................
-- ATTACHMENTS / HEADERS 58................................
-- PRODUCT FEEDING 60.......................................
-- THRESHING 66..............................................
-- SEPARATION 72.............................................
-- STRAW CHOPPER 73.........................................
-- CLEANING 74................................................
-- GRAIN STORAGE 80.........................................
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MODEL IDENTIFICATION
FENDT
5270C
5270C-AL
6300C
6300C-AL
5
5AL
6
6AL
COMBINE MODELS
INITIALS ENGINE
CV/kW
STRAW
WALKER
NO.
MCS
DEVICE
PFR
DEVICE
GSA
DEVICE
MACHINE
LEVELLING
DEVICE
5275 / 203 5YES YES YES NO
5AL 275 / 203 5YES YES YES YES
6300 / 224 6YES YES YES NO
6AL 300 / 224 6YES YES YES YES
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3
IMPORTANT
THE COMBINE ASSEMBLY, AT THE ARRIVAL TO THE DEALER OR IMPORTER, HAS TO BE MADE FOL--
LOWING THE “ASSEMBLY INSTRUCTION BOOK”.
BEFORE THE DELIVERY OF COMBINE TO THE CUSTOMER, THE PRE--DELIVERY INSPECTION HAS TO
BE MADE FOLLOWING THE P.D.I. MODULE INSTRUCTIONS AS THE ONE REPORTED BELOW.
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4
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5
Dealer Service Schedule
X= Both Ranges A= 5A--5B--6A only B= 5-- 6-- 5A L--6AL onl y
50
Hours
225
Hours
450
Hours
900
Hours
End of
Season 1
End of
Season 2
End of
Season 3
End of
Season 4
Table Header
Grease the knife drive gearbox. X X X X X X X X Grease the knife head. X X X X X X X X Check knives and fingers. X X X X Check auger, auger fingers and flights. X X X X Check auger slip clutch. X X X X Check all drive belts and chains. X X X X X Check reel belt drive variator hubs. X X X X Check reel tine bars, spiders and bearings. X X X X Check correct function of the GSA (Auto Level). X X X X
Main Crop Elevator
Fit any table stabilising devices and detach cutting table from the rump of the combine. X X X X Check condition of Prepare & Feeding Roller (PFR system). B B B B Check condition of elevator slats and conveyor chains. X X X X Check movement and condition of lower feed roller. X X X X Inspect and reset slip clutch. X X X X Check condition and tensioning of elevator and table drive chain. X X X X X X X X Check condition of top feeder drive shaft. X X X X Check operation of stone trap. X X X X Check operation and condition of the table reverse mechanism (at low engine speed). X X X X
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6
50
Hours
225
Hours
450
Hours
900
Hours
End of
Season 1
End of
Season 2
End of
Season 3
End of
Season 4
Drum, Concave and Threshing area
Check condition of the drive & speed variator mechanism to drum. X X X X Check condition of the cylinder and rasp bars for wear / damage. X X X X Inspect condition of concave(s) rub bars and wires. X X X X Ensure concave(s) are free to move, can be fully adjusted & the clear-- ance is correct. X X X X Check condition of the drive to the Rotary Separator (MCS). B B B B Check condition & clearance of the Rotary Separator (MCS) & also for wear / damage. B B B B Check condition of cylinder door and seals. X X X X Inspect rear beater for damage / wear and condition of its drive. X X X X Check rear beater & concave curtain condition. X X X X Check all drive belts and chains. X X X X X X Check condition of straw walkers and sieves. X X X X Check sealing strips for grain pan and shaker shoe. X X X X
Straw Walkers
Check condition of the drive mechanism. X X X X Inspect for wear the straw walker crankshafts and bearings / blocks. X X X X Check condition and adjustment of the straw walker curtain(s). X X X X Check condition of the straw walkers and risers if fitted. X X X X Check on condition of sealing rubbers. X X X X Check condition of sealing rubbers installed for maize. X X X X Check security and position of grain loss sensors. X X X X Check on condition of returns pan. X X X X Check the condition of all drives and mounting bushes / bearings. X X X X X X
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7
50
Hours
225
Hours
450
Hours
900
Hours
End of
Season 1
End of
Season 2
End of
Season 3
End of
Season 4
Cleaning Area
Check sieves will operate through full range of adjustment. X X X X Remove sieves and grain pan and check for damage. Protect from rusting. X X X X Inspect condition of shaker shoe and grain pan frame for cracks or dam-- age. X X X X Inspect mounting bushes / bearings for wear. X X X X X X Inspect belt, pulley and pitman drives to sieves. X X X X X X Check adjustments and timing of shaker shoe drives. X X X X Inspect condition of all sealing strips. X X X X Check condition and operation of cleaning fan, including drive belt. X X X X Check condition and adjustment of air deflectors, fan blades and sealing strips. X X X X Inspect condition of cross augers. X X X X
Crop Elevators, Augers and Tank
Check condition of drives to grain elevators. X X X X X X X Inspect condition of conveying chains and paddles. X X X X X X X Check elevator top and bottom for wear. X X X X Check condition and function of bubble up auger. X X X X Check condition of grain tank discharge system. X X X X Check grain tank and unloading auger for leaks. X X X X Check discharge auger angle gear oil. X X X X Inspect general condition of grain tank including ‘full‘ sensors. X X X X Inspect returns system slip clutch. X X X X Inspect and adjust the elevator slip clutch and check condition of the shear bolts for the discharge auger. X X X X
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8
50
Hours
225
Hours
450
Hours
900
Hours
End of
Season 1
End of
Season 2
End of
Season 3
End of
Season 4
Chaff Spreader and Straw Chopper
Check security and positioning of chaff spreader in / out of operation. X X X X Check chaff spreader rotors for damage. X X X X Inspect drive mechanism of chaff spreader. X X X X Check condition of the straw chopper rotor and condition of all knives. X X X X X X X Check function and condition of straw deflectors. X X X X Inspect straw chopper drive and engagement mechanism for wear and adjustment. X X X X Change the oil in the main transmission gearbox. X X X X X X
Transmission and Brakes
Check gearbox for leaks and correct oil level. X X Inspect final drives for oil leaks and correct oil level. X X Change the oil in the final drives. X X X X X X Ensure gear selection and external adjustment is correct. X X X X Ensure hydrostatic transmission operates correctly. X X X X Look for signs of leakage or damage to hydrostatic pump, motor, hoses and oil cooler. X X X X X X X X Change hydrostatic oil. X X X X X X Check hydrostatic oil level in reservoir. X X Change hydrostatic pump filter. X X X X X X Inspect condition of drive shaft couplers to final drive housings. X X X X X Check the track frame, outer support oil level. B B B B B B Check the track chain tension. B B B B B B Check parking brake system for operation and adjustment. X X X X X X Check independent brakes for operation and balance. X X X X X X Check brake fluid level. X X X X X X Change brake fluid and bleed brakes. X X Assess condition of brake shoes / pads for wear. X X X X X Check brake lines / hoses for deterioration. X X X X X
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