AGCO Valtra BC 800 User manual

Operator's Manual
BC 800
Combine
BC7800
BC8800
Canoas
AGCO do Brasil - Av. Guilherme Schell, 10260 –
Canoas/ RS
VALTRA is a worldwide brand of AGCO
© AGCO 2017
Original Operator's Manual
April 2017
ACW1493520
English

Contents
BC800 TIERIII OM EN 4
1. Safety 6
1.1 General Information 8
1.2 Travel on Public Roads 16
1.3 Safety in Maintenance 17
1.4 Safety 25
1.5 Safety Decals 27
2. General Information 60
2.1 Introduction 62
2.2 Units of Measurement 63
2.3 Replacement Parts 64
2.4 Location of the Serial Number Identification Plate 65
2.5 Dealer Information 67
2.6 Main components of the machine 68
2.7 How a Combine Works 69
2.8 Headers 71
2.9 Disposal 72
2.10 Intended Use 73
3. Operation 74
3.1 Running in the New Combine 80
3.2 Running in the New Engine 81
3.3 Pre-Operation Inspection 82
3.4 Starting the Engine 83
3.5 Engine shutdown 86
3.6 Transport Switch 87
3.7 Hydrostatic Transmission 88
3.8 Two-speed rear wheel drive assistant 92
3.9 Towing the Combine 94
3.10 Transporting combines on public roads 95
3.11 Towing the header using the combine 101
3.12 Removing a stuck combine 102
3.13 Ladders 103
3.14 Guards and Latches 108
3.15 Access panels 112
3.16 Handrails 116
3.17 Steps 117
3.18 Header Lift Cylinder Latch 118
3.19 Operator's Cab 119
3.20 Seats 123
3.21 Steering Column and Foot Controls 126
3.22 Parking Brake 129
3.23 Combine Lamps 130
3.24 Windscreen wiper 137
3.25 Temperature Control 138
3.26 Electric Rear-View Mirrors 142
3.27 Automatic Guidance (autopilot) 143
3.28 Terminal 144
3.29 Combine Operations 161
3.30 Control Console 228
3.31 Tilt and Header Control Operation 236
3.32 Fuelling the combine 249
3.33 Header Tools 254
3.34 Headers 255
3.35 Feeder 258
3.36 Variable speed header engagement 259
3.37 Beater 263
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3.38 Stone traps 264
3.39 Threshing Rotor 265
3.40 Concaves 267
3.41 Separator Grate 270
3.42 Upper Sieve Pre-cleaner 271
3.43 Separation Grill Pan 272
3.44 Cleaning sieve (vibration system) 273
3.45 Cleaning Fan 277
3.46 Clean Grain and Return Systems 279
3.47 Grain Tank 283
3.48 Unloading Material 287
3.49 Combine Harvesting Configuration Guidelines 297
3.50 Changing the speed of the beater cylinder 326
4. Adjustments 328
4.1 Drive Alignment 330
4.2 Drive Belts 333
4.3 Chains 356
4.4 Concave 360
4.5 Discharge Deflectors 362
4.6 Feeder Channel Drum Stop 363
4.7 Adjusting the Sensor 365
4.8 Adjusting the Ground Speed Cable 369
4.9 Transmission Shift Cable Adjustment 370
4.10 Axles 371
4.11 Brakes 379
4.12 Cab Lighting 380
5. Lubrication and Servicing 382
5.1 Combine Lubrication and Servicing 386
5.2 Lubrication and servicing charts 387
5.3 Lubrication points 394
5.4 Chains 406
5.5 Elevator Chains 407
5.6 Engine Oil 408
5.7 Fuel Filter 411
5.8 Selective Catalytic Reduction System 414
5.9 Engine Air Cleaner 416
5.10 Engine Coolant 419
5.11 Cooling systems assembly 422
5.12 Windscreen washer reservoir 424
5.13 Cleaning the Cab Window 425
5.14 Temperature Control System 426
5.15 Electrical system 428
5.16 Hydraulic System 445
5.17 Transmission 453
5.18 Final drive 454
5.19 Brakes 455
5.20 Drive transmission boxes 457
5.21 Concaves 461
5.22 Separation Grates 466
5.23 Rotor 468
5.24 Unloader tube drive fuse bolt 470
5.25 Straw chopper 473
5.26 Lifting points 476
5.27 Tyres and Wheels 477
5.28 Preparation for off-season storage 481
5.29 Preparation for use after storage 482
5.30 Components' Speed 483
6. Troubleshooting 488
6.1 Headers 490
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6.2 Processing 494
6.3 Engine 500
6.4 Propulsion hydrostatic system 503
6.5 Hydraulic system 506
6.6 Terminal 507
6.7 Fieldstar® II 508
7. Specifications 512
7.1 Harvest system 514
7.2 Engine 519
7.3 Transmission and rear axle 520
7.4 Hydraulic 521
7.5 Electrical system 524
7.6 Weights and dimensions 525
7.7 Capacities 528
7.8 Wheels and Tyres 530
7.9 Headers 532
8. Accessories and Optional Items 534
8.1 Precision Agriculture 536
8.2 Threshing System - Separation 537
8.3 Threshing System - Cleaning 538
8.4 Grain Tank 540
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1. Safety
1.1 General Information .....................................................17
1.1.1 Safety Alert Symbol ....................................................17
1.1.2 Safety Messages ......................................................17
1.1.3 Informative Messages ..................................................17
1.1.3.1 Safety Signs ...................................................17
1.1.4 A Word to the Operator .................................................18
1.1.4.1 Operator Manual ...............................................19
1.1.5 Prepare for Operation ...................................................19
1.1.6 Operation ...........................................................19
1.1.6.1 General Information ..............................................20
1.1.6.2 PPE (Personal Protection Equipment) .................................21
1.1.6.3 Seat Instructions ................................................22
1.1.6.4 Shield and Guards ...............................................22
1.1.6.5 Exhaust Warning ................................................23
1.1.6.6 Flying Debris ...................................................23
1.1.6.7 Handrails .....................................................24
1.2 Travel on Public Roads ...................................................25
1.3 Safety in Maintenance ...................................................26
1.3.1 General Information ....................................................26
1.3.2 Fire Prevention and First Aid ..............................................28
1.3.3 Checking for High Pressure Leaks ..........................................29
1.3.4 Engine Safety ........................................................29
1.3.5 Adding Fuel ..........................................................31
1.3.6 DEF safety ...........................................................31
1.3.7 Battery Safety ........................................................32
1.3.8 Tire Safety ...........................................................32
1.3.9 Accumulator Safety ....................................................33
1.4 Safety ..................................................................34
1.4.1 Warning Lights ........................................................34
1.4.2 Beacon Lamps ........................................................34
1.4.3 Backup Alarm ........................................................34
1.4.4 Parking Brake .........................................................35
1.4.5 Fire Extinguisher ......................................................35
1.4.6 Header Lift Cylinder Latch ...............................................35
1.5 Safety Decals ............................................................36
1.5.1 Location of decals .....................................................36
1.5.1.1 Safety decals ..................................................41
1.5.1.2 Optional equipment ..............................................58
Table of contents
BC 800 15
ACW1493520
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Table of contents
16 BC 800
ACW1493520
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1.1 General Information
1.1.1 Safety Alert Symbol
The safety alert symbol means ATTENTION!
BECOME ALERT! YOUR SAFETY IS INVOLVED!
Look for the safety alert symbol both in this
manual and on safety signs on this machine. The
safety alert symbol will direct your attention to
information that involves your safety and the
safety of others.
GUID-462DD9F8-63FB-40AD-B62C-FCE9049A24F3-high.jpg [High]
Fig. 1
1.1.2 Safety Messages
The words DANGER, WARNING or CAUTION are
used with the safety alert symbol. Learn to
recognize these safety alerts and follow the
recommended precautions and safety practices.
• DANGER: Indicates an imminently hazardous
situation that, if not avoided, will result in
DEATH OR VERY SERIOUS INJURY.
• WARNING: Indicates a potentially hazardous
situation that, if not avoided, could result in
DEATH OR SERIOUS INJURY.
• CAUTION: Indicates a potentially hazardous
situation that, if not avoided, may result in
MINOR INJURY. GUID-C7C344BB-D28C-4828-953E-DEEA4DC9BF3B-high.jpg [High]
Fig. 2
1.1.3 Informative Messages
The words IMPORTANT and NOTE are not related to personal safety, but are used to give additional
information and tips for operating or servicing this equipment.
•IMPORTANT: They identify specific instructions or procedures that must be strictly observed to avoid
damage to or destruction of the machine, the process or nearby objects.
•NOTE: They identify specific points that provide a more efficient and appropriate operation or repair.
1.1.3.1 Safety Signs
WARNING:
Do not remove or obscure Danger, Warning or Caution signs. Replace any Danger,
Warning or Caution signs that are not readable or are missing. Replacement signs are
available from your dealer in the event of loss or damage. The actual location of the safety
signs is illustrated at the end of this section.
Keep signs clean by wiping off regularly. Use a cleaning solution if necessary.
If parts have been replaced or a used machine has been purchased, make sure all safety signs are in the
correct location and can be read. See Safety Sign Location in this section for illustrations.
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1. Safety
BC 800 17
ACW1493520
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Replace any safety signs that can not be read or are missing. Clean the machine surface thoroughly with a
cleaning solution before replacing signs. Replacement safety signs are available from your dealer.
1.1.4 A Word to the Operator
It is YOUR responsibility to read and understand
the safety section in this manual and the manual
for all attachments before operating this machine.
Remember YOU are the key to safety. Good
safety practices not only protect you, but also the
people around you.
Study the features in this manual and make them a
working part of your safety program. Keep in mind
that this safety section is written only for this type
of machine. Practice all other usual and customary
safe working precautions, and above all
REMEMBER - SAFETY IS YOUR
RESPONSIBILITY. YOU CAN PREVENT SERIOUS
INJURY OR DEATH.
This safety section is intended to point out some
of the basic safety situations that may be
encountered during the normal operation and
maintenance of your machine. This section also
suggests possible ways of dealing with these
situations. This section is NOT a replacement for
other safety practices featured in other sections of
this manual.
Personal injury or death may result if these
precautions are not followed.
Learn how to operate the machine and how to use
the controls properly.
Do not let anyone operate the machine without
instruction and training.
For your personal safety and the personal safety of
others, follow all safety precautions and
instructions found in the manuals and on safety
signs affixed to the machine and all attachments.
Use only approved attachments and equipment.
Make sure your machine has the correct
equipment needed by the local regulations.
GUID-F12599F4-CAB7-46F1-B3D2-11E8CE25FD31-high.jpg [High]
Fig. 3
WARNING:
An operator should not use alcohol or drugs which can affect their alertness or
coordination. An operator on prescription or 'over the counter' drugs needs medical
advice on whether or not they can properly operate machines.
CAUTION:
If any attachments used on this equipment have a separate Operator Manual, see that
manual for other important safety information.
CAUTION:
See the engine Operation and Maintenance Manual for other important safety
information. See the combine Operator Manual for other important safety information.
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1. Safety
18 BC 800
ACW1493520
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1.1.4.1 Operator Manual
This manual covers general safety practices for this machine. The Operator Manual must always be kept
with the machine.
Right-hand and left-hand, as used in this manual, are determined by facing the direction the machine will
travel when in use.
The photos, illustrations, and data used in this manual were current at the time of printing, but due to
possible in-line production changes, your machine can vary slightly in detail. The manufacturer reserves the
right to redesign and change the machine as necessary without notification.
WARNING:
In some of the illustrations and photos used in this manual, shields or guards may have
been removed for clarity. Never operate the machine with any shields or guards removed.
If the removal of shields or guards is necessary to make a repair, they MUST be replaced
before operation.
The Operator Manual is stored in the holder (1) on
the machine. After using the Operator Manual,
return the manual to the storage location.
GUID-937201FA-6DBF-4E6D-98D3-05287F6B5DEE-high.jpg [High]
Fig. 4
1.1.5 Prepare for Operation
Read and understand all operating instructions and precautions in this manual before operating or servicing
the machine.
Make sure you know and understand the positions and operations of all controls. Make certain all controls
are in neutral and the parking brake is applied before starting the machine.
All equipment has a limit. Make sure you understand the speed, brakes, steering, stability, and load
characteristics of this equipment before you start.
1.1.6 Operation
Safety instructions for operation.
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1. Safety
BC 800 19
ACW1493520
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