AGCO RoGator 900 User manual

AGCO RoGator RG900/1100/1300
Hawkeye™ Installation Manual
P/N 016-0171-588 Rev. D 12/16 E28563
Copyright 2016

While every effort has been made to ensure the accuracy of this document,
Raven Industries assumes no responsibility for omissions and errors. Nor is any
liability assumed for damages resulting from the use of information contained
herein.
Raven Industries shall not be responsible or liable for incidental or consequential
damages or a loss of anticipated benefits or profits, work stoppage or loss, or
impairment of data arising out of the use, or inability to use, this system or any of
its components. Raven Industries shall not be held responsible for any
modifications or repairs made outside our facilities, nor damages resulting from
inadequate maintenance of this system.
As with all wireless and satellite signals, several factors may affect the availability
and accuracy of wireless and satellite navigation and correction services (e.g.
GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the
accuracy, integrity, continuity, or availability of these services and cannot
guarantee the ability to use Raven systems, or products used as components of
systems, which rely upon the reception of these signals or availability of these
services. Raven Industries accepts no responsibility for the use of any of these
signals or services for other than the stated purpose.
Disclaimer

P/N 016-0171-588 Rev. D i
Chapter 1 Important Safety Information ..................................................... 1
Electrical Safety ........................................................................................................................2
Instructions for Wire Routing .....................................................................................................2
Instructions for Hose Routing ....................................................................................................3
Chapter 2 Introduction............................................................................... 5
Overview of the Installation Process .........................................................................................5
Required Components ........................................................................................................6
Tools and Materials Needed ................................................................................................6
Point of Reference ...............................................................................................................6
Kit Contents ...............................................................................................................................7
Updates .....................................................................................................................................9
Chapter 3 Installation Preparation ............................................................ 11
Chapter 4 Nozzle Control Valve Installation .............................................. 13
Hawkeye Nozzle Control Valve Installation .............................................................................13
Best Practices and Recommendations .............................................................................13
Boom Cable Routing and Connection .....................................................................................15
Best Practices and Recommendations .............................................................................15
Secondary Boom Cable Routing and Connections ...........................................................15
Primary Boom Cable Routing and Connections ................................................................17
Chapter 5 ISOBUS ECU Mounting and Connection..................................... 19
Product Controller II ECU Installation .....................................................................................19
Best Practices and Recommendations .............................................................................19
Electrical Box Preparation .................................................................................................19
Mounting Plate Preparation and ECU Installation .............................................................21
ECU Electrical Connections ..............................................................................................22
Chapter 6 Chassis Cable Installation.......................................................... 29
Chassis Cable Routing and Connection .................................................................................29
Best Practices and Recommendations .............................................................................29
Electrical Box Connection .................................................................................................29
Center Rack Routing and Boom Cable Connections ........................................................29
Battery Compartment and Connections ............................................................................30
System Diagram ......................................................................................................................32
Appendix A Connecting Virtual Terminal to ISOBUS..................................... 35
Viper 4 ISOBUSAdapter Cable ...............................................................................................35

CHAPTER 1
ii AGCO RoGator RG900/1100/1300 Hawkeye™ Installation Manual
Appendix B Connecting Sidekick PRO ICD Direct Injection Pumps to ISOBUS 37
Connecting Sidekick PRO ICD Direct Injection Pumps to the ISOBUS for Rev C and Earlier 115-
7303-085 Cables .....................................................................................................................37

CHAPTER
1
P/N 016-0171-588 Rev. D 1
CHAPTER1 IMPORTANT SAFETY
INFORMATION
Read this manual and all operation and safety instructions included with the implement and/or controller carefully
before installing the Hawkeye® system.
• Follow all safety information presented within this manual.
• If you require assistance with any portion of the installation or service of Raven equipment, contact a local
Raven dealer for support.
• Follow all safety labels affixed to system components. Be sure to keep safety labels in good condition and
replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact a
local Raven dealer.
When operating the machine, observe the following safety measures:
• Be alert and aware of surroundings.
• Do not operate agricultural equipment while under the influence of alcohol or an illegal substance.
• Remain in the operator’s position at all times when equipment is engaged. Disable system functions or features
when exiting from the operator’s seat and machine.
• Do not drive the machine with equipment enabled on any public road.
• Determine and retain a safe working distance from other individuals. The operator is responsible for disabling
Hawkeye when the safe working distance has been diminished.
• Ensure Hawkeye is disabled prior to starting any maintenance work on the system or the implement.
AGRICULTURAL CHEMICAL SAFETY
• Thoroughly bleed pressure from chemical lines and rinse the system with clean water prior to installing or
servicing fittings, hoses, valves, or nozzles in the application system.
• Always follow safety labels and instructions provided by the chemical manufacturer or supplier.
• Always wear appropriate personal protective equipment as recommended by the chemical and/or equipment
manufacturer.
• Fill, flush, calibrate, and decontaminate chemical application systems in an area where runoff will not reach
ponds, lakes, streams, livestock areas, gardens, or populated areas.
• Avoid inhaling chemical dust or spray particulate and avoid direct contact with any agricultural chemicals. Seek
immediate medical attention if symptoms of illness occur during, or soon after, use of agricultural chemicals,
products, or equipment.
• After handling or applying agricultural chemicals:
•Thoroughly wash hands and face before eating, drinking, or using the rest room.
NOTICE
DANGER

CHAPTER 1
2 AGCO RoGator RG900/1100/1300 Hawkeye™ Installation Manual
•Thoroughly flush or rinse equipment used to mix, transfer, or apply chemicals with water after use
or before servicing any component of the application system.
• Follow all federal, state, and local regulations regarding the handling, use, and disposal of agricultural
chemicals, products, and containers. Triple-rinse and puncture or crush empty containers before disposing of
them properly. Contact a local environmental agency or recycling center for additional information.
ELECTRICAL SAFETY
• Always verify that the power leads are connected to the correct polarity as marked. Reversing the power leads
could cause severe equipment damage.
• Disconnect the Hawkeye System ECUs and control console before jump starting the vehicle or welding on any
part of the implement.
INSTRUCTIONS FOR WIRE ROUTING
The word “harness” is used to mean all electrical leads and cables, bundled and unbundled. When installing
harness, secure it at least every 30 cm (12in) to the frame. Follow existing harness as much as possible and use
these guidelines:
Harness should not contact or be attached to:
• Lines and hoses with high vibration forces or pressure spikes
• Lines and hoses carrying hot fluids beyond harness component specifications
Avoid contact with any sharp edge or abrading surfaces such as, but not limited to:
• Sheared or flame cut edges
• Edges of machined surfaces
• Fastener threads or cap screw heads
• Ends of adjustable hose clamps
• Wire exiting conduit without protection, either ends or side of conduit
• Hose and tube fittings
Routing should not allow harnesses to:
• Hang below the unit
• Have the potential to become damaged due to exposure to the exterior environment. (i.e. tree limbs, debris,
attachments)
• Be placed in areas of or in contact with machine components which develop temperatures higher than the
temperature rating of harness components
• Wiring should be protected or shielded if it needs to route near hot temperatures beyond harness component
specifications
Harnessing should not have sharp bends
CAUTION

P/N 016-0171-588 Rev. D 3
IMPORTANT SAFETY INFORMATION
Allow sufficient clearance from machine component operational zones such as:
• Drive shafts, universal joints and hitches (i.e. 3-point hitch)
• Pulleys, gears, sprockets
• Deflection and backlash of belts and chains
• Adjustment zones of adjustable brackets
• Changes of position in steering and suspension systems
• Moving linkages, cylinders, articulation joints, attachments
• Ground engaging components
For harness sections that move during machine operation:
• Allow sufficient length for free movement without interference to prevent: pulling, pinching, catching or
rubbing, especially in articulation and pivot points
• Clamp harnesses securely to force controlled movement to occur in the desired harness section
• Avoid sharp twisting or flexing of harnesses in short distances
• Connectors and splices should not be located in harness sections that move
Protect harnesses from:
• Foreign objects such as rocks that may fall or be thrown by the unit
• Buildup of dirt, mud, snow, ice, submersion in water and oil
• Tree limbs, brush and debris
• Damage where service personnel or operators might step or use as a grab bar
• Damage when passing through metal structures
IMPORTANT:Avoid directly spraying electrical components and connections with high pressure water. High pressure water
sprays can penetrate seals and cause electrical components to corrode or otherwise become damaged.
When performing maintenance:
•Inspect all electrical components and connections for damage or corrosion. Repair or replace
components, connections, or cable as necessary.
•Ensure connections are clean, dry, and not damaged. Repair or replace components, connections,
or cable as necessary.
•Clean components or connections using low pressure water, pressurized air, or an aerosol electrical
component cleaning agent.
•Remove visible surface water from components, connections, or seals using pressurized air or an
aerosol electrical component cleaning agent. allow components to dry completely before
reconnecting cables.
INSTRUCTIONS FOR HOSE ROUTING
The word “hose” is used to mean all flexible fluid carrying components. Follow existing hoses as much as possible
and use these guidelines:
Hoses should not contact or be attached to:
• Components with high vibration forces
• Components carrying hot fluids beyond component specifications
Avoid contact with any sharp edge or abrading surfaces such as, but not limited to:

CHAPTER 1
4 AGCO RoGator RG900/1100/1300 Hawkeye™ Installation Manual
• Sheared or flame cut edges
• Edges of machined surfaces
• Fastener threads or cap screw heads
• Ends of adjustable hose clamps
Routing should not allow hoses to:
• Hang below the unit
• Have the potential to become damaged due to exposure to the exterior environment. (i.e. tree limbs, debris,
attachments)
• Be placed in areas of or in contact with machine components which develop temperatures higher than the
temperature rating of hose components
• Hoses should be protected or shielded if it needs to route near hot temperatures beyond hose component
specifications
Hoses should not have sharp bends
Allow sufficient clearance from machine component operational zones such as:
• Drive shafts, universal joints and hitches (i.e. 3-point hitch)
• Pulleys, gears, sprockets
• Deflection and backlash of belts and chains
• Adjustment zones of adjustable brackets
• Changes of position in steering and suspension systems
• Moving linkages, cylinders, articulation joints, attachments
• Ground engaging components
For hose sections that move during machine operation:
• Allow sufficient length for free movement without interference to prevent: pulling, pinching, catching or
rubbing, especially in articulation and pivot points
• Clamp hoses securely to force controlled movement to occur in the desired hose section
• Avoid sharp twisting or flexing of hoses in short distances
Protect hoses from:
• Foreign objects such as rocks that may fall or be thrown by the unit
• Buildup of dirt, mud, snow, ice, submersion in water and oil
• Tree limbs, brush and debris
• Damage where service personnel or operators might step or use as a grab bar
• Damage when passing through metal structures
•High pressure wash

CHAPTER
2
P/N 016-0171-588 Rev. D 5
CHAPTER2 INTRODUCTION
Hawkeye™ nozzle control is a pressure based product control system designed for precise sprayer application in a
variety of conditions. Pressure based application control provides accurate control of droplet size which reduces
spray drift during field operations.
Hawkeye is compatible with the ISOBUS communication platform which allows the system to work with most ISO
Virtual Terminals (VTs) and Task Controllers on the market. This manual is intended to provide installation
instructions on the following equipment:
TABLE 1. AGCO RoGator Make and Model Information
FIGURE 1. RoGator 1300B
OVERVIEW OF THE INSTALLATION PROCESS
The recommended process for installing the Hawkeye nozzle control system is as follows:
Make Model Model Years Boom
Configuration
AGCO RoGator 900, 1100, and 1300 2012 through 2017
120’ Boom
20” and 15” Spacing
100’ Boom
20” and 15” Spacing
90’ Boom
20” and 15” Spacing

CHAPTER 2
6 AGCO RoGator RG900/1100/1300 Hawkeye™ Installation Manual
1. Check Hawkeye kit contents. See the Kit Contents section on page 7.
2. Replace existing strainer with an 80 mesh (or finer) strainer for use with the Hawkeye nozzle control system.
See the Hawkeye Installation Preparation section on page 7.
3. Remove spray tips and flush each section individually for a minimum of 20 seconds to thoroughly flush the
boom.
4. Mount Hawkeye nozzle control valves. See the Hawkeye Nozzle Control Valve Installation section on page 8.
5. Route and connect the secondary and primary boom cables. See the Boom Cable Routing and Connection
section on page 10.
6. Mount the Hawkeye product controller II ECU. See the Product Controller II ECU Installation section on page 13.
7. Route and connect chassis cable. See the Chassis Cable Routing and Connection section on page 19.
REQUIRED COMPONENTS
The following components must be installed with the Hawkeye nozzle control system:
• Updated software on field computers or control monitors. Contact your local RoGator dealer for the latest
version of C1000 software.
• PWM pump control valve
• Raven compatible flow meter
• Raven compatible pressure transducer
• 80 mesh (or finer) strainer
NOTE: Do not use air induction tips with the Hawkeye nozzle control system. A fan or cone style spray tip is
required for the Hawkeye system to operate properly.
TOOLS AND MATERIALS NEEDED
The following tools are recommended for completing the installation:
• SAE and metric sized wrenches and tools
•1-1/2” hole saw
• Drill bit set and drill
• Dielectric grease (supplied)
• Cable ties (supplied)
POINT OF REFERENCE
The instructions provided in this manual assume the installer is standing behind the machine, looking toward the
machine cabin.

P/N 016-0171-588 Rev. D 7
INTRODUCTION
KIT CONTENTS
TABLE 2. AGCO RoGator 900, 1000, 1300 (120’ Boom, 20” Spacing) Kit (P/N 117-1007-020)
AGCO RoGator 900, 1100, 1300 (100’ Boom, 20” Spacing) Kit (P/N 117-1007-021)
AGCO RoGator 900, 1100, 1300 (90’ Boom, 20” Spacing) Kit (P/N 117-1007-022)
AGCO RoGator 900, 1100, 1300 (120’ Boom, 15” Spacing) Kit (P/N 117-1007-023)
AGCO RoGator 900, 1100, 1300 (100’ Boom, 15” Spacing) Kit (P/N 117-1007-024)
AGCO RoGator 900, 1100, 1300 (90’ Boom, 15” Spacing) Kit (P/N 117-1007-025)
Picture Item Description Part Number
Qty.
117-1007-
020 021 022 023 024 025
Not Pictured
Manual - Hawkeye™
Calibration and
Operation
016-0171-584 1
Not Pictured
Manual - AGCO
RoGator 1300
Hawkeye Installation
016-0171-588 1
Not Pictured Quick Start Guide -
Hawkeye Start-Up 016-0171-598 1
Not Pictured
Cable, Adapter,
Viper 4 to 3-Pin
ISOBUS
115-0172-247 1
Not Pictured Cable, RoGator
ISOCan 115-0172-325 1
Cable - AGCO Boom
Sense Retrofit 115-7303-084 1
Cable - AGCO Logic
Power/CAN Retrofit 115-7303-085 1
Cable - AGCO
Chassis Cable 115-7303-086 1

CHAPTER 2
8 AGCO RoGator RG900/1100/1300 Hawkeye™ Installation Manual
ECU - ISO Product
Controller II 063-0173-704 1
ECU - ISO Boom
Sense/Speed 063-0173-635 1
Cable - Primary RG
900/1100/1300 (120’,
20”)
115-7303-068 2
Cable - Primary RG
900/1100/1300 (100’,
20”)
115-7303-109 2 2
Cable, Left Primary
RG 900/1100/1300
(120’, 15”)
115-7303-123 1
Cable, Right Primary,
RG 900/1100/1300
(120’, 15”)
115-7303-140 1
Cable, Left Primary
RG 900/1100/1300
(90’/100’, 15”)
115-7303-129 1 1
Cable, Right Primary,
RG 900/1100/1300
(120’, 15”)
115-7303-158 1 1
Cable - Secondary
RG 900/1100/1300
(120’, 20”)
115-7303-069 2
Cable - Secondary
RG 900/1100/1300
(100’, 20”)
115-7303-110 2
Cable - Secondary
RG 900/1100/1300
(90’, 20”)
115-7303-128 2
Cable - Secondary,
RG 900/1100/1300
(120’, 15”)
115-7303-124 2
Cable - Secondary,
RG 900/1100/1300
(100’, 15”)
115-7303-131 2
Cable - Secondary,
RG 900/1100/1300
(90’, 15”)
115-7303-130 2
Picture Item Description Part Number
Qty.
117-1007-
020 021 022 023 024 025

P/N 016-0171-588 Rev. D 9
INTRODUCTION
TABLE 3. Hawkeye Service Kit Components (P/N 117-1005-057)
UPDATES
Raven software and documentation updates may be made available periodically on the Raven Applied Technology
web site:
Nozzle Body, Triple
Nozzle, 1” Wet
Boom, Hypro
334-0002-196 2
Hawkeye Nozzle
Control Valve, Hypro 063-0173-673 72 60 54 95 79 71
O-Ring, Viton,
Green Coated, -115,
56 Pack
219-1005-
115M 221222
Picture Item Description Part Number Quantity
Hawkeye Nozzle Control Valve, Hypro 063-0173-673 1
Not Pictured Kit, Seal, Hawkeye Valve, Hypro 117-1005-051 3
Not Pictured Hawkeye Valve Jumper 115-7303-139 2
Hawkeye Valve Tool 321-0000-457 2
Hawkeye Fly Nut Wrench 321-0000-459 1
Picture Item Description Part Number
Qty.
117-1007-
020 021 022 023 024 025

CHAPTER 2
10 AGCO RoGator RG900/1100/1300 Hawkeye™ Installation Manual
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CHAPTER
3
P/N 016-0171-588 Rev. D 11
CHAPTER3 INSTALLATION PREPARATION
Perform the following procedure to prepare fir the Hawkeye™ nozzle control installation.
1. Rinse and fill the tank with clean water.
2. Move the equipment to an open area suitable for testing application system operation and rinsing the boom
plumbing.
3. Unfold the boom and enable the application control system. Verify that all control hardware (e.g. control valves,
section valves, etc.) and spray tips function as expected.
4. Operate the system until all chemicals are rinsed from the boom supply lines.
5. Disable the application control system and de-pressurize the boom.
6. Replace existing carrier line strainer(s) with an 80 mesh strainer. An 80 mesh (or finer) strainer is required for
use with the Hawkeye nozzle control system.
7. If turret style nozzle bodies are installed on the implement, rotate the turret to an open spray position, if
available. If an open spray position is not available, or for nozzle bodies without a turret, remove the spray tips
from the boom and set aside for later use.
8. Enable the application control system and run clean water for at least 20 seconds to rinse any remaining debris
from the boom plumbing and nozzle bodies.
9. Remove the cap and diaphragm from the nozzle bodies.
FIGURE 1. Nozzle Body Cap and Diaphragm Removed
CAUTION
Chemical residues may be present. Thoroughly
bleed pressure from chemical lines and rinse the
system with clean water prior to installing or
servicing fittings, hoses, valves, or nozzles in the
application system.
Cap and Diaphragm
Removed

CHAPTER 3
12 AGCO RoGator RG900/1100/1300 Hawkeye™ Installation Manual

CHAPTER
4
P/N 016-0171-588 Rev. D 13
CHAPTER4 NOZZLE CONTROL VALVE
INSTALLATION
HAWKEYE NOZZLE CONTROL VALVE INSTALLATION
After rinsing the debris out of the plumbing, mount the Hawkeye™ nozzle control valves to the existing nozzle
bodies.
BEST PRACTICES AND RECOMMENDATIONS
• Do not connect battery leads until all cables are installed and connected.
• If a dual channel turret nozzle body is installed on the implement, always mount the Hawkeye nozzle control
valve to the straight nozzle port to avoid excessive pressure drop across the nozzle.
• If there are obstacles that interfere with the Hawkeye valve installation it may be necessary to purchase a
different brand of nozzle body with a threaded port on the opposite side.
GENERAL VALVE INSTALLATION
FIGURE 1. Valve Face O-Ring and Nozzle Control Valve
1. Place the supplied o-ring on the inside of the fly nut flush with the valve body face.
NOTE: If using TeeJet QJS (straight) nozzle bodies, use the green coated (size 115) o-ring. For AGCO Hypro
nozzle bodies, use the green coated (size 115) o-ring. For TeeJet QJ (turret) nozzle bodies, use the
brown/gray (size 116) o-rings.
Valve Body Face O-
Ring
Nozzle
Body

CHAPTER 4
14 AGCO RoGator RG900/1100/1300 Hawkeye™ Installation Manual
FIGURE 2. Green Coated and Brown/Gray O-Rings
2. Thread the fly nut onto the nozzle body.
3. Orient the nozzle control valve so that the label is easily readable.
4. Hand tighten the swivel nut to secure the nozzle control valve to the nozzle body. Do not over tighten.
NOTE: Frequently check the nozzle control valve fly nuts to ensure they are secure.
VALVE MOUNTING INTERFERENCE AND OBSTRUCTIONS
In some locations on the spray boom, boom equipment or hardware may interfere with mounting the Hawkeye
nozzle control valves. In these locations, there are a few options to get around the interferences:
1. Rotate the nozzle control valve so the round, low profile side of the NCV is towards the interference.
FIGURE 3. Modified Nozzle Control Valve Installation
2. Loosen the brackets and slide them down, out of the way of the NCV. Verify the brackets still adequately
support the components as intended. Do not remove the brackets completely.
3. If the first two options do not solve the interference, swap the AGCO nozzle body for a triple nozzle body
(provided in the kit) with the threaded connection for the Hawkeye valve facing away from the interference.
Green Coated
Brown/Gray
Straight Nozzle Body Turret Nozzle Body

4
P/N 016-0171-588 Rev. D 15
NOZZLE CONTROL VALVE INSTALLATION
FIGURE 4. Triple Nozzle Body Installed
NOTE: Avoid removing of any existing boom hardware or support brackets where applicable during
installation of the Hawkeye nozzle control valves.
BOOM CABLE ROUTING AND CONNECTION
BEST PRACTICES AND RECOMMENDATIONS
• Route the Hawkeye primary and secondary boom cables along existing cables or plumbing to avoid cable
damage.
• Route cables to avoid pinch points and to avoid stretching the cable during folding and unfolding operations.
Pay special attention to cable routing near folding or break-away points.
• Route cables through existing cable retention devices as appropriate.
• When securing the primary and secondary boom cables on the implement, begin at the outer boom tips.
Adjust the cable position to provide sufficient slack between valve tee branches while working toward the
center of the implement.
• Route the boom cables on the inside of the boom frame when available.
• Secure cables using a zip tie at each nozzle control valve tee branch, and one between each tee branch along
the cable length.
SECONDARY BOOM CABLE ROUTING AND CONNECTIONS
NOTE: Please review the Best Practices and Recommendations section on page 15 before routing or securing
the boom cables on the implement. Do not connect or secure the cable until instructed to do so in
the procedure.
1. Locate the terminator on each of the secondary boom cables (refer to the Kit Contents section on page 7).

CHAPTER 4
16 AGCO RoGator RG900/1100/1300 Hawkeye™ Installation Manual
FIGURE 5. Secondary Cable ISOBUS Powell Terminator
NOTE: Verify the terminators are secured to the main cable trunk using a zip tie through the connector
retainer clip. If terminators are not secured, wire breakage could occur.
2. Route the secondary boom cables so they are located at the outer tips of the left and right boom.
3. Starting from the mid-boom fold point, feed the terminator end of the secondary boom cable through the
boom framework along existing cable or plumbing runs and through any existing cable retention devices as
appropriate.
NOTE: If there is interference between the connector and boom components, remove the 90° back shell
from the connector. Refer to Figure 7 on page 17.
4. Starting with the nozzle control valve at the outer end of the boom, begin connecting the valve tee branches to
the nozzle control valves.
FIGURE 6. Securing Valve Branches
5. At each valve branch, adjust the cable as necessary to provide slack between nozzle control valve connections.
The large round connector on the secondary boom cable should reach to the mid-boom fold point after all
nozzle control valves are connected.
Powell Active
Terminator