AGCO MF 9205 Instruction manual

1857 768 M1 MF9205
Workshop Manual
MF9205
Serial Number AC1911000>
EN
AGCO Ltd
Abbey Park Stoneleigh
Kenilworth
England, CV8 2TQ
MASSEY FERGUSON is a wholly owned subsidiary of AGCO Corporation
September 2011
1857768M1
Issue 1a
MF9205
EAME - English
©AGCO Limited 2011
Workshop Manual

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Workshop Manual
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1857 768 M1 1-1 MF9205
Workshop Manual
MAINTENANCE SAFETY
Never service the Massey Ferguson
Telescopic Handler without
instructions.
MSW12-0409
Have good ventilation when
welding or grinding painted
parts.
Wear dust mask when grinding
painted parts. Toxic dust and gas
can be produced.
Avoid exhaust fume leaks which
can kill without warning. Exhaust
system must be tightly sealed.
Cleaning and maintenance are
required daily.
CORRECT
P-90216
Lead-acid batteries produce
flammable and explosive gases.
Keep arcs, sparks, flames and
lighted tobacco away from
batteries.
Batteries contain acid which
burns eyes or skin on contact.
Wear protective clothing. If acid
contacts body, flush well with
water. For eye contact flush well
and get immediate medical
attention.
Safety Alert Symbol: This symbol with a warning statement,
means: “Warning, be alert! Your safety
is involved!” Carefully read the
message that follows.
Disconnecting or loosening any
hydraulic tubeline, hose, fitting,
component or a part failure can
cause boom to drop. Do not go
under boom when raised unless
supported by an approved boom
stop. Replace if damaged.
Keep body, jewelry and clothing
away from moving parts,
electrical contact, hot parts and
exhaust.
Wear eye protection to guard
from battery acid, compressed
springs, fluids under pressure
and flying debris when engines
are running or tools are used.
Use eye protection approved for
type of welding.
Never work on Telescopic
Handler with boom up unless
boom is held by an approved
boom stop. Replace if damaged.
Never modify equipment or add
attachments not approved by
Massey Ferguson Company.
CORRECT
B-16082
WRONG
B-16080
WRONG
B-16079
WRONG
B-16081
WRONG
B-16078
WRONG
B-6589
WARNING
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Manual, and signs
(decals) on machine. Follow warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation &
Maintenance Manual must be performed ONLY BY QUALIFIED MASSEY FERGUSON SERVICE PERSONNEL.
Always use genuine Massey Ferguson replacement parts.

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CONTENTS
SAFETY AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
ELECTRICAL SYSTEM AND ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
ENGINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
HEATING, VENTILATION, AIR CONDITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC
ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INDEX

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FOREWORD CONTENTS
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Spark Arrestor Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Telescopic Handler Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Other Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
MASSEY FERGUSON TELESCOPIC HANDLER IDENTIFICATION . . . . . . . . . . . . . . . . . . . 1-14

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FOREWORD
This manual is for the Massey Ferguson telescopic handler mechanic. It provides necessary
servicing and adjustment procedures for the Massey Ferguson telescopic handler and its component
parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting
procedure, daily checks, etc.
A general inspection of the following items must be made after the telescopic handler has had
service or repair:
FW VH-0308 SM
1. Check that ROPS/FOPS
(including right side window)
is in good condition and is not
modified.
8. The parking brake must
function correctly.
2. Check that ROPS mounting
hardware is tightened and is
Massey Ferguson approved.
9. Enclosure door latches must
open and close freely.
3. The seat belt must be
correctly installed, functional
and in good condition.
10. Attachment locking pins must
function correctly and be in
good condition. Bob-Tach
wedges and linkages (if
equipped) must function
correctly and be in good
condition.
4. Check boom stop, replace if
damaged. 11. Safety treads must be in good condition.
5. Machine signs (decals) must
be legible and in the correct
location.
12. Check for correct function of
indicator lamps and gauges.
6. Joystick control lever and foot
pedals must return to neutral. 13. Check hydraulic fluid level, engine oil level and fuel
supply.
7. Check for correct function of
the work lights. 14. Inspect for fuel, oil or hydraulic fluid leaks.

MF9205 1-8 1857 768 M1
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FW VH-0308 SM
15. Lubricate the telescopic
handler. 20. Inspect for loose or broken parts or connections.
16. Check the condition of the
battery and cables. 21. Check for any field modification not completed.
17. Inspect the air cleaner for
damage or leaks. Check the
condition of the element.
22. Operate the machine and
check all functions.
18. Check the electrical charging
system. 23. Check function or condition of all equipped options and
accessories (examples: back-
up alarm, fire extinguisher,
rotating beacon, front
stabilizers, etc.).
19. Check tires for wear and
pressure. Use only approved
tires.
24. Recommend to the owner
that all necessary corrections
be made before the machine
is returned to service.