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  9. Agora Models STEVE MCQUEEN'S ICONIC PORSCHE 917KH Pack 05 Manual

Agora Models STEVE MCQUEEN'S ICONIC PORSCHE 917KH Pack 05 Manual

Porsche, the Porsche shield and the distinctive design of Porsche cars are trademarks and trade dress of Porsche AG. Permission granted.
Personality rights of Steve McQueen are used with permission of Chadwick McQueen and The Terry McQueen Testamentary Trust.
Represented exclusively by Greenlight.
Pack 05
BUILD INSTRUCTIONS
STAGE 29: INSTALLING THE
FRONT RIGHT SUSPENSION
STAGE 30: FITTING THE BRAKES,
STEERING AND FRONT SUSPENSION
STAGE 31: ADDING THE LEFT COCKPIT
TUBULAR FRAME TO THE CHASSIS
STAGE 32: ATTACHING THE LEFT FUEL TANK
WITH THE CIRCUIT BOARD
STAGE 33: ATTACHING THE RIGHT FUEL TANK
AND CABLES
STAGE 34: ADDING THE RIGHT COCKPIT
TUBULAR FRAME TO THE CHASSIS
STAGE 35: FIXING THE MUDGUARDS AND
ADDING THE ELECTRICAL CABLES
STAGE 36: ASSEMBLING AND ATTACHING
THE RIGHT FRONT WHEEL
STAGE 37: FITTING THE COCKPIT PARTITION
FRAME AND THE OIL HOSES
22
AGORAMODELS PORSCHE 917KH
Spare screws are included with each part. Occasionally, you may be instructed to keep spare or
unused screws for a later stage. Keep these spares in a safe place and label them correctly.
Please make sure you don’t mix up the screws. They look quite similar, but the threads do vary slightly.
Using the wrong screws may damage the parts.
When securing parts together using multiple screws, fit each screw loosely to ensure all the parts are
correctly aligned before gently tightening them firmly, but not overtight, in the order in which you
placed them.
The screwdriver can be magnetized by stroking it with a magnet (fridge magnet, etc.) enabling it to
hold the screws and make assembly easier.
If a screw is tight going into a metal part, do not force it as you may shear the head off. Remove it and
put a tiny smear of Vaseline, soap or light oil on the thread. That will lubricate it and make it easier to
drive home.
During the course of this build, you will receive many pieces that you will assemble immediately –
following the instructions in the corresponding stage – and other pieces that you should store safely
to one side, for use in future assembly stages.
Left and Right! When building your Porsche 917KH, the left or right hand side refers to each side as
you are sitting in the car.
!
WARNING: Some parts are assembled using magnets. These magnets can cause serious injury if they
are swallowed. Keep away from children. If you suspect a magnet has been swallowed, seek medical
help straight away.
Advice from the experts
29A Upper control arm
29B Bracket (x2)
29C Shock absorber upper bracket
29D Shock absorber piston
29E Shock absorber spring
29F Shock absorber cylinder
29G Shock absorber lower bracket
29H Hub carrier top
29I Hub carrier bottom
29J Lower control arm
29K Lower control arm bracket (x2)
29L Hub carrier joint (x2)
BM Screw 2.0 x 4 mm (x8)
CM Screw 2.0 x 3 x 5 mm (x3)
DM Screw 2.0 x 8 mm (x4)
EM Screw 2.0 x 9 mm (x4)
ASSEMBLY DIAGRAM
33
AGORAMODELS PORSCHE 917KH
STAGE 29: INSTALLING THE FRONT
RIGHT SUSPENSION
44
AGORAMODELS PORSCHE 917KH
STEP 1
Take the hub carrier
joint (29L) and fit it
into the upper control
arm (29A), then secure
by driving a DM screw
through the larger
hole (red arrow).
Fit the lug of the hub
carrier joint (29L) into
the hole at the top of
the hub carrier top
(29H). Fix the parts
together using a CM
screw as shown.
Next fit the two lower
control arm brackets
(29K), marked with a
‘3’, onto the ends of
the lower control arm
(29J) as shown. Secure
each in place by
driving an EM screw
through the larger
hole of each bracket
(red arrows).
STEP 2
STAGE 29: INSTALLING THE FRONT
RIGHT SUSPENSION
If the screws are hard
to drive through,
use a drop of oil to
lubricate them.
55
AGORAMODELS PORSCHE 917KH
STAGE 29: INSTALLING THE FRONT
RIGHT SUSPENSION
Now take the other
hub carrier joint (29L)
and fit it into the end
of the lower control
arm (29J) as shown.
Fix the parts together
using a DM screw,
driving it through the
larger hole (red arrow)
of the control arm.
Take the shock
absorber cylinder
(29F) and the shock
absorber lower
bracket (29G), marked
with a ‘2’. Push the
parts together as
shown, then drive a
DM screw through
the larger hole of the
bracket (red arrow).
Fit the square lug of
the shock absorber
lower bracket (29G)
into the corresponding
hole in the lower
control arm (29J).
Secure using a BM
screw as shown.
66
AGORAMODELS PORSCHE 917KH
STEP 3
Fit the hub carrier
bottom (29I) onto
the top of the lower
control arm (29J),
then secure together
using a CM screw.
Note the control arm
should be able to
rotate freely.
STAGE 29: INSTALLING THE FRONT
RIGHT SUSPENSION
Now place the hub
carrier bottom (29I)
onto the hub carrier
top (29H), then secure
together using two
BM screws.
The front right suspension assembly should
now look like this.
77
AGORAMODELS PORSCHE 917KH
STAGE 29: INSTALLING THE FRONT
RIGHT SUSPENSION
STEP 4
Position the shock
absorber upper
bracket (29C), marked
with a ‘1’, onto the top
of the shock absorber
piston (29D). Drive
an EM screw through
the larger hole of the
bracket (red arrow).
Take the dashboard
frame assembly from
Stage 28 and fit the
shock absorber upper
bracket (29C) in place
on the side of the
frame. Secure in place
using a BM screw.
Position the upper control arm (29A) on the
dashboard frame (27A) in the orientation shown,
then fit the brackets (29B) in place over the ends of
the upper control arm.
88
AGORAMODELS PORSCHE 917KH
STAGE 29: INSTALLING THE FRONT
RIGHT SUSPENSION
Secure the brackets
firmly in place using
two BM screws. The
suspension should be
able to move, so be
sure not to overtighten
the screws.
STAGE COMPLETE
30A Left brake caliper
30B Brake piston cover (x2)
30C Left brake disc cooling air duct
30D Right brake disc inner surface (red
arrows indicate direction of ventilation holes)
30E Right brake disc outer surface (red
arrows indicate direction of ventilation holes)
30F Brake disc rotor (inner half)
30G Brake disc rotor (outer half)
30H Right brake caliper
30I Right brake disc cooling air duct
30J Steering rod
30K Steering bar
BM Screw 2.0 x 4 mm (x8)
CM Screw 2.0 x 3 x 5 mm (x3)
IM Screw 1.7 x 3.5 mm (x10)
KM Screw 1.7 x 3 x 5 mm (x2)
CP Screw 1.7 x 3 x 5 mm (x3)
99
AGORAMODELS PORSCHE 917KH
STAGE 30: FITTING THE BRAKES,
STEERING AND FRONT SUSPENSION
ASSEMBLY DIAGRAM
10 10
AGORAMODELS PORSCHE 917KH
STAGE 30: FITTING THE BRAKES,
STEERING AND FRONT SUSPENSION
11 11
AGORAMODELS PORSCHE 917KH
STAGE 30: FITTING THE BRAKES,
STEERING AND FRONT SUSPENSION
STEP 1
Take the dashboard
frame assembly and
position the steering
link (30J) in place.
Ensure that the pin at
the end of the steering
wheel column (2B) fits
in the slot as shown by
the red arrow. Secure
the link using a KM
screw, making sure it
is able to move freely
when turning the
steering wheel.
Align the steering
bar (30K) with the
dashboard frame as
shown. Press the lugs
at the end of the bar
into the holes of the
hub carriers (3G and
29H). At the same
time, fit the slot onto
the pin of the steering
link (30J) as shown by
the red arrow. Fix the
bar to the hub carriers
by driving a CM screw
in at each end.
The dashboard frame
should look like this
once the steering link
and bar have been
attached to it.
12 12
AGORAMODELS PORSCHE 917KH
STAGE 30: FITTING THE BRAKES,
STEERING AND FRONT SUSPENSION
STEP 2
Position the left brake
disc cooling air duct
(30C) onto the left
hub carrier (3G) in
the orientation shown
then secure it in place
using two IM screws.
Retrieve the left brake
disc (3O and 3N) from
Stage 3 and fit it onto
the hub carrier (3G)
and left brake disc
cooling air duct (30C)
as shown by the blue
arrows.
Note the orientation of
the ventilation holes
(red arrow).
This image shows left brake disc fitted in place.
13 13
AGORAMODELS PORSCHE 917KH
STAGE 30: FITTING THE BRAKES,
STEERING AND FRONT SUSPENSION
STEP 3
Fit the left brake
caliper (30A), marked
with an ‘L’, onto the
hub carrier (3G) and
fix it in place using two
IM screws.
Attach one of the
brake piston covers
(30B) to the left brake
caliper (30A) by
pressing the two small
pins on the cover into
the corresponding
holes on the caliper.
Make sure that the
cover is oriented the
correct way as shown
in the image, following
the curve of the brake
caliper.
STEP 4
Next take the right brake disc outer surface (30E) and remove the backing paper (blue arrow).
Stick it to the brake disc rotor (outer half) (30G) using the adhesive side. Take note of the
direction of the ventilation holes (red arrow). Ensure the outer holes align with the ribs of the disc
(orange arrows).
14 14
AGORAMODELS PORSCHE 917KH
STAGE 30: FITTING THE BRAKES,
STEERING AND FRONT SUSPENSION
In the same manner, peel the backing paper from the right brake disc inner surface (30D) and
stick it to the brake disc rotor (inner half) (30F).
Fit the two halves of
the brake disc (30F
and 30G) together as
shown and fix them
using two CP screws.
The right brake disc
has been assembled.
15 15
AGORAMODELS PORSCHE 917KH
STAGE 30: FITTING THE BRAKES,
STEERING AND FRONT SUSPENSION
STEP 5
Now fit the left brake
disc cooling air duct
(30I) onto the hub
carrier (29H) and
secure in place using
two IM screws.
Fit the right brake disc
(30F and 30G) onto
the hub carrier (29H)
and left brake disc
cooling air duct (30I)
as shown by the blue
arrows.
Note the orientation of
the ventilation holes
(red arrow).
This image shows the right brake disc fitted in place.
16 16
AGORAMODELS PORSCHE 917KH
STAGE 30: FITTING THE BRAKES,
STEERING AND FRONT SUSPENSION
STEP 6
Fit the right brake
caliper (30H) onto the
hub carrier (29H) and
fix it in place using two
IM screws.
Push the remaining
brake piston cover
(30B) into the right
brake caliper (30H) in
the same manner as
the previous one.
The brakes, steering and front suspension have been fitted to the dashboard frame .
17 17
AGORAMODELS PORSCHE 917KH
STAGE 30: FITTING THE BRAKES,
STEERING AND FRONT SUSPENSION
STEP 7
Take the chassis assembly. To attach the dashboard frame, start by fitting the two lower control
arm brackets (3J) into the chassis (25A) and secure them using two BM screws.
Fit the shock
absorber spring
(29E) over the shock
absorber cylinder
(29F). Tilt the assembly
(green arrow) to fit
the shock absorber
piston (29D) through
the spring and into the
cylinder (blue arrow).
For the next two sections of this step, the two shock absorber springs (29E and 3D) are
interchangeable. You can use either spring when instructed.
18 18
AGORAMODELS PORSCHE 917KH
Fit the other shock
absorber spring
(3D) over the shock
absorber cylinder
(3E). Tilt the assembly
(green arrow) to fit
the shock absorber
piston (3C) through
the spring and into the
cylinder (blue arrow).
STAGE 30: FITTING THE BRAKES,
STEERING AND FRONT SUSPENSION
At the same time, fit the two arms of the dashboard frame (27A) (blue arrows) and the two lower
control arm brackets (29K) (red arrows) into the corresponding holes in the chassis (25A).
Note there is also a pin on the V-frame (orange arrow) that the dashboard frame will connect
with. Take care not to damage or knock off the brake fluid tanks attached to the V-frame while
positioning the dashboard frame!
19 19
AGORAMODELS PORSCHE 917KH
STAGE 30: FITTING THE BRAKES,
STEERING AND FRONT SUSPENSION
STEP 8
Attach the arms of the dashboard frame (27A) to the chassis (25A) using two BM screws.
Check that the two lower control
arm brackets (29K) are located
properly in the holes of the
chassis (25A).
Attach the lower
control arm brackets
(29K) to the chassis
using two BM screws.
20 20
AGORAMODELS PORSCHE 917KH
STAGE COMPLETE
STAGE 30: FITTING THE BRAKES,
STEERING AND FRONT SUSPENSION
The dashboard frame has
now been connected onto
the chassis.

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