Alto-Shaam 500-1D User manual

MN-28844-MAR • 05/1 0
P R I N T E D I N U .S.A.
OPERATION and CAR E MAN UAL
COOK/HOLD/SERVE SYSTEMS
CABINET, FOOD HOLDING - DRAWER WARMER
230V MARINE
MODELS:
500-1D MARINE -202 36
500-2D MARINE (MANUAL)-202 56
500-2D MARINE (ELECTRONIC)-202 60
500-3D MARINE -202 6
500-1D MARINE
500-2D MARINE
500-3D MARINE
W 1 6 4 N 9 2 2 1 W a t e r S t r e e t • P. O . B o x 4 5 0 • M e n o m o n e e F a l l , W i c o n i n 5 3 0 5 2 - 0 4 5 0 U S A
PHONE: [phone] • 800.558.8744 USA/CANADA FAX: [phone] • 800.329.8744 U.S.A.ONLY
www.alto-s aam.com

Delivery......................................1
Unpacking ....................................1
Safety Procedures and Precautions . . . . . . . . . . . . . . . . . 2
Installation
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . 3
ClearanceRequirements.......................3
Dimension Drawing - Manual Control . . . . . . . . . . . . . 4
Weights....................................4
Capacity...................................4
Dimension Drawing - Electronic Control . . . . . . . . . . . 5
OptionsandAccessories.......................5
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . 6
Operating Instructions
UserSafetyInformation .......................7
BeforeInitialUse ............................7
HeatingCharacteristics........................7
Manual Control Operation . . . . . . . . . . . . . . . . . . . . . . 8
Electronic Control Operation . . . . . . . . . . . . . . . . . . . . 8
Electronic Control Features . . . . . . . . . . . . . . . . . . . . . 9
FoodProduct ips............................9
General Holding Guidelines. . . . . . . . . . . . . . . . . . . . 10
Care and Cleaning
Cleaning and Preventative Maintenance . . . . . . . . . . 11
Protecting Stainless Steel Surfaces . . . . . . . . . . . . . . 11
CleaningAgents ............................11
CleaningMaterials...........................11
CareandCleaning ..........................12
Sanitation
Sanitation/Food Safety . . . . . . . . . . . . . . . . . . . . . . . 13
Internal Food Product emperatures . . . . . . . . . . . . . 13
Service
Manual Control
hermostat and Heat Light Sequence . . . . . . . . . . 14
hermostat Calibration . . . . . . . . . . . . . . . . . . . . . 14
Electronic Control
rouble Shooting Checklist . . . . . . . . . . . . . . . . . . 14
ErrorCodes..............................15
Service Views
Exterior Service View - MANUAL CON ROL ........16
Exterior Service View - ELEC RONIC CON ROL .....17
Cable Wrap and Interior Service Views . . . . . . . . . 18
Heating Cable Replacement Kits . . . . . . . . . . . . . 18
Electrical Components Service View - MANUAL ....19
Electrical Components Service View - ELEC RONIC . 20
Wire Diagrams
ManualControl...........................21
ElectronicControl.........................22
Warranty
ransportation Damage and Claims . . . . . . Back Cover
Limited Warranty . . . . . . . . . . . . . . . . . . . . . Back Cover

500-1D, -2D, -3D MARINE • INSTALLATI N/ PERATI N/SERVICE MANUAL • 1.
D E L I V E R Y
This Alto-Shaa appliance has been
thoroughly tested and inspected to ensure only the
highest quality unit is provided. Upon receipt,
check for any possible shipping da age and report
it at once to the delivering carrier. See
Transportation Damage and Claims section
located in this manual.
This appliance, co plete with unattached
ite s and accessories, ay have been delivered in
one or ore packages. Check to ensure that all
standard ite s and options have been received
with each odel as ordered.
Save all the infor ation and instructions
packed with the appliance. Co plete and return
the warranty card to the factory as soon as
possible to ensure pro pt service in the event of a
warranty parts and labor clai .
This anual ust be read and understood by
all people using or installing the equip ent
odel. Contact the Alto-Shaa service
depart ent if you have any questions concerning
installation, operation, or aintenance.
NOTE: All clai s for warranty ust include the
full odel nu ber and serial nu ber of
the unit.
UNPACKING
1. Carefully re ove the
appliance fro the
carton or crate.
NOTE: Do not discard the
carton and other
packaging aterial
until you have
inspected the unit
for hidden da age
and tested it for
proper operation.
2. Read all instructions in this anual carefully
before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This anual is considered to be part of the
appliance and is to be provided to the owner or
anager of the business or to the person
responsible for training operators. Additional
manuals are available from the Alto-Shaam
service department.
3. Re ove all protective plastic fil , packaging
aterials, and accessories fro the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.
®
®

500-1D, -2D, -3D MARINE • INSTALLATI N/ PERATI N/SERVICE MANUAL • 2.
1. This appliance is intended to cook, hold or
process foods for the purpose of human
consumption. No other use for this appliance is
authorized or recommended.
2. This appliance is intended for use in commercial
establishments where all operators are familiar
with the purpose, limitations, and associated
hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for
general reference only and are intended for use
by ualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all
supplied instructions, diagrams, schematics,
parts lists, notices, and labels must remain with
the appliance if the item is sold or moved to
another location.
N O T E : Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
C A U T I O N
Used to indicate the presence of a hazard that can
or will cause minor personal injur , propert
damage, or a potential unsafe practice if the
warning included with this s mbol is ignored.
C A U T I O N
Used to indicate the presence of a
hazard that can or will cause minor or
moderate personal injur or propert
damage if the warning included with
this s mbol is ignored.
D A N G E R
Used to indicate the presence of a
hazard that WILL cause severe
personal injur , death, or substantial
propert damage if the warning
included with this s mbol is ignored.
W A R N I N G
Used to indicate the presence of a
hazard that CAN cause personal injur ,
possible death, or major propert
damage if the warning included with
this s mbol is ignored.
SAFETY PROCEDURES
AND PRECAUTIONS
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
e uipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
N O T E
For equipment de ivered for use
in any ocation regu ated by the
fo owing directive:
DO NOT DISPOSE OF ELECTRICAL
OR ELECTRONIC EQUIPMENT WITH
OTHER MUNICIPAL WASTE.

500-1D, -2D, -3D MARINE • INSTALLATI N/ PERATI N/SERVICE MANUAL • 3.
S I T E I N S T A L L A T I O N
This Alto-Shaam
appliance must be
installed in a location
that will permit it to
function for its
intended purpose and
to allow adequate
clearance for
ventilation, proper
cleaning, and
maintenance access.
1. This appliance must be installed on a stable
and level surface.
2. DO NOT install this appliance in any area
where it may be affected by any adverse
conditions such as steam, grease, dripping
water, high temperatures, or any other severely
adverse conditions.
3. This appliance must be kept free and clear of
any obstructions blocking access for
maintenance or service.
®
C A U T I O N
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
D A N G E R
IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH
OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
CAUTION
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
D A N G E R
DO NOT store or use gasoline or other
flammable vapors or liquids in the
vicinity of this or any other appliance.
MINIMUM CLEARANCE
REQUIREMENTS
BA CK 3" (76mm)
LE FT SIDE 1" (25mm)
RI GHT SID E 1" (25mm)
TO P 2" (51mm)
INSTALLATION

500-1D, -2D, -3D MARINE • INSTALLATI N/ PERATI N/SERVICE MANUAL • 4.
28-11/16" (729mm)
30-3/8" (771mm)
Shown with optional trim kit
26-1/8" (664mm)
25-1/2" (650mm)
25-1/16" (636mm)
43-1/4"(1072mm)
12-1/8"
(307mm)
Pan Size
12" x 20" x 6"
(305mm x 508mm x 152mm)
25-5/16" (643mm)
26-1/2" (673mm)
11-7/8"
(302mm)
19-1/8" (486mm)
26-1/2" (673mm)
P R O D U C T C A PA C I T Y
20 lbs (9 kg) AXI U •EACH DRAWER
(34 BAKED POTATOES, 50 DINNER ROLLS)
WEIGHT
500-1D 500-2D 500-3D
NET 80 lb (36 kg) 115 lb (52 kg) 150 lb (68 kg)
SHIP 90 lb (41 kg) 125 lb (57 kg) 165 lb (75 kg)
CRATE DIMENSIONS:(HXWXD)
16" X27" X30" 23" X27" X30" 30" X27" X30"
(406mm x 686mm x 762mm) (584mm x 686mm x 76mm) (762mm x 686mm x 762mm)
S I T E I N S T A L L A T I O N
INSTALLATION
MANUAL CONTROL

500-1D, -2D, -3D MARINE • INSTALLATI N/ PERATI N/SERVICE MANUAL • 5.
O P T I O N S & A C C E S S O R I E S
Built-in Trim Kit
500-1D 1004234
500-2D 1004251
500-3D 1004571
Caster Stand Assembly 5004099
Pan, oversize, 15" x 20" x 5" (381 x 508 x 127mm) PN-2123
Perforated pan grid, 15" x 20" (381 x 508mm) 1231
Perforated pan grid, 12" x 20" (305 x 508mm) 16642
28-11/16" (729mm)
30-3/8" (771mm)
Shown with optional trim kit
25-1/2" (650mm)
25-1/16" (636mm)
43-1/4"(1072mm)
12-1/8"
(307mm)
Pan Size
12" x 20" x 6"
(305mm x 508mm x 152mm)
25-5/16" (643mm)
26-1/2" (673mm)
11-7/8"
(302mm)
19-1/8" (486mm)
26-1/2" (673mm)
S I T E I N S T A L L A T I O N
INSTALLATION
ELECTRONIC CONTROL

500-1D, -2D, -3D MARINE • INSTALLATI N/ PERATI N/SERVICE MANUAL • 6.
E L E C T R I C A L
VOLTAGE PHASE CYCLE/H AMPS kW
230 1 50/60 4.2 0.97 CEE 7/7
220-230V PLUG
1.An identification tag is permanently mounted on
the cabinet.
2. Plug cabinet into a properly grounded receptacle
ONLY, positioning the unit so the power supply cord
is easily accessible in case of an emergency.
Arcing will occur when connecting or disconnecting
the unit unless all controls are in the “OFF” position.
3. If necessary, a proper receptacle or outlet
configuration as required for this unit, must be
installed by a licensed electrician in accordance with
applicable, local electrical codes.
For 230V:
To prevent an electrical shock hazard between the
appliance and other appliances or metal parts in
close vicinity, an equalization-bonding stud is
provided. An equalization bonding lead must be
connected to this stud and the other appliances /
metal parts to provide sufficient protection against
potential difference. The terminal is marked with the
following symbol.
NOTE:
230V appliances must be connected to an electrical
circuit that is protected by an external GFCI outlet.
D A N G E R
ENSURE POWER SOURCE
MATCHES VOLTAGE STAMPED
ON APPLIANCE NAMEPLATE.
D A N G E R
To avoid electrical shock, this
applia ce MUST be adequately
grou ded i accorda ce with local
electrical codes or, i the abse ce of
local codes, with the curre t editio
of the Natio al Electrical Code
ANSI/NFPA No. 70. I Ca ada, all
electrical co ectio s are to be
made i accordi g with CSA C22.1,
Ca adia Electrical Code Part 1 or
local codes.
C A U T I O N
THIS SECTION IS PROVIDED FOR THE ASSISTANCE
OF QUALIFIED SERVICE TECHNICIANS ONLY AND
IS NOT INTENDED FOR USE BY UNTRAINED OR
UNAUTHORIZED SERVICE PERSONNEL.
ELECTRICAL CONNECTION
INSTALLATION

500-1D, -2D, -3D MARINE • INSTALLATI N/ PERATI N/SERVICE MANUAL • 7.
OPERATING INSTRUCTIONS
USER SAFETY INFORMATION
The Alto-Shaam holding cabinet is intended for
use in commercial establishments by qualified
operating personnel where all operators are
familiar with the purpose, limitations, and
associated hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
S T A R T- U P O P E R A T I O N
BEFORE INITIAL USE:
Interior oven surfaces must be heated to remove
surface oils and the accompanying odor produced
during the first use of the oven.
1. Wipe all wire shelves, side racks and the full
cabinet interior with a clean, damp cloth.
Install the side racks and shelves. Shelves are
installed with the curved edge toward the back
of the unit.
2. Close the oven doors, press the ON key and set
the temperature to 200°F (93°C) by using the
UP/DOWN arrow keys.
3. Allow the oven to cycle for approximately 2
hours or until no odor is detected.
PREHEATING:
Always preheat the appliance for a minimum of
30 minutes before holding product. Follow the
operating instructions indicated on the next page
of this manual.
HEATING CHARACTERISTICS
The cabinet is equipped with a special heating
cable. Through this Halo Heat concept, the
heating cable is mounted against the walls of the
unit to provide an evenly applied heat source
controlled by a thermostat. The design and
operational characteristics of the unit eliminate
the need for a moisture pan or a heat circulating
fan. Through even heat application,
the quality of food products is maintained up to
several hours or more.
D A N G E R
DISCONNECT UNIT FROM
POWER SOURCE BEFORE
CLEANING OR SERVICING.
D A N G E R
AT NO TIME SHOULD THE INTERIOR
OR EXTERIOR BE STEAM CLEANED,
HOSED DOWN, OR FLOODED WITH
WATER OR LIQUID SOLUTION OF
ANY KIND. DO NOT USE WATER JET
TO CLEAN.
SEVERE DAMAGE OR
ELECTRICAL HAZARD
COULD RESULT.
WARRANTY BECOMES VOID IF
APPLIANCE IS FLOODED
C A U T I O N
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.

500-1D, -2D, -3D MARINE • INSTALLATI N/ PERATI N/SERVICE MANUAL • 8.
1. Preheat at 200°F (93°C) for 30 minutes.
When the thermostat is turned clockwise to an
“ON” position, the indicator light will illuminate
and will remain lit as long as the unit is calling for
heat. Allow a minimum of 30 minutes of
preheating before loading the warmer with food.
The indicator light will go “OUT” after
approximately 30 minutes, or when the air
temperature inside the unit reaches the
temperature set by the operator.
2. Load the drawer warmer with pans of
hot food only.
The purpose of the unit is to maintain hot food at
proper serving temperatures. Only hot food should
be placed into the warmer. Before loading the unit
with food, use a food thermometer to make certain
all food products are at an internal temperature
range of 140° to 160°F (60° to 71°C). All food not
within the proper temperature range should be
heated before putting into the drawer warmer.
3. eset the thermostat to 160°F (71°C).
Check to make certain the drawer is securely
closed, and reset the thermostat to 160°F (71°C).
THI S W ILL NOT NEC E SSA I LY
BE THE FINAL SETTING.
The proper temperature range for the food being
held will depend on the type and quantity of
product. When holding food for prolonged
periods, it is advisable to periodically check the
internal temperature of each item to assure
maintenance of the proper temperature range.
1. Preheat at 200°F (93°C) for 30 minutes.
Press the ON key, and set the temperature to
200°F (93°) by using the UP/DOWN arrow keys.
Allow a minimum of 30 minutes preheating time
before loading the holding cabinet with hot food.
Closing the vents on the inside of the door will
speed the preheating process. The LED heat
indicator light will go “Out” after approximately
30 minutes preheat time, or when the air
temperature inside the unit reaches the
temperature set by the operator. The Set
indicator will light up anytime the temperature
is set or reset.
2. Load the drawer warmer with pans of
hot food only.
The purpose of the holding cabinet is to maintain
hot food at proper serving temperature. Only
hot food should be placed into the cabinet.
Before loading the cabinet with food, use a food
thermometer to make certain all products are at
an internal temperature range of 140° to 160°F
(60° to 71°C). Any food product not within the
proper temperature range should be heated
before loading into the holding cabinet.
3. eset the thermostat to 160°F (71°C).
Check to make certain the cabinet door is
securely closed, and reset to 160°F (71°C) by
using the UP/DOWN keys
THI S W ILL NOT NECESSA ILY
BE THE FINAL SETTING.
The proper temperature range and OPEN or
CLOSED door vent position will depend on the
type and quantity of product. When holding
food for prolonged periods, it is advisable to
periodically check the internal temperature of
each item with a food thermometer to assure
maintenance of the proper temperature range of
140° to 160°F (60° to 71°C).
INDICATO
LIGHT THE MOSTAT
ON/OFF
SWITCH
TEMPE ATU E
GAUGE
OPERATING INSTRUCTIONS
MANUAL CONTROL ELECTRONIC CONTROL
POWE INDICATO
LIGHT UP/DOWN
AOWS
ON/OFF
POWE KEY
LOCK
INDICATO
LED DISPLAY
HEAT INDICATO
LIGHT