Amrotec MIB-11F User manual

Currency Discrimination Fitness Sorter MIB-11F Service Manual
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MIB-11F
Currency Discrimination Fitness Sorter
Service Manual
(V1.1)

Currency Discrimination Fitness Sorter MIB-11F Service Manual
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Note
The information or material contained in this document is the property of AMROTEC®.
Any recipient of the information or material contained in this document shall not
disclose or divulge, directly or indirectly, this document or the information or material
contained herein without the prior written consent of AMROTEC®.
All copyrights, trademarks, patents and other rights in connection herewith are
expressly reserved to AMROTEC®. and no license is created hereby.
The above duty of confidence also entails a prohibition of reproduction of this text
without specific authority, in writing, from AMROTEC®.

Currency Discrimination Fitness Sorter MIB-11F Service Manual
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Operators and service professional must read and properly understand the MIB-11F User
Manual and this Service Manual, especially the safety information as listed below. The
Fitness Sorter MACHINE may only be operated by authorized personnel and must be
serviced by trained and AMROTEC authorized personnel.
Electrical Safety Information
Always be careful in operating the Machine. To reduce the risk of fire, electrical
shocks, and other injuries, keep these safety considerations in mind when
installing, operating, and maintaining of your Machine.
Stability
Place the Machine on a secure and stable surface on a desk. The Machine can
seriously get damaged if it falls from the desk or during movement.
Power Supply
Machine should always be connected to correct power as listed on this user
manual and on the label located on the rear side of the Machine.
Grounding
Machine must be plugged into a grounded (three-hole) outlet. Grounded plugs
and outlets are designed for your safety - do not try to make a three-prong plug
fit into a two-prong outlet by modifying the plug or outlet in any way. please
contact your service provider or a qualified certified electrician if you are unable
to plug the Machine into your electrical outlet or power stripe.
Overload
Do not plug too many electrical Machines into a wall outlet or into a power strip.
Do not use an extension cord in any situation. An overloaded outlet could be a
reason of a fire and electrical shock hazard, further could damage the Machine
severely.
Cleaning
Before cleaning the Machine, unplug the Machine from the power outlet. Clean
external surface of Machine with a soft cloth slightly dampened with water. Do
not use aerosol cleaners.
Gas Leaks
Never place the Machine close to a gas outlet nor operate the Machine around
the outlet. In case of a gas leak, it could spread into electrical part of the
Machine causing spark resulting in fire or explosion.

Currency Discrimination Fitness Sorter MIB-11F Service Manual
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Precaution
1. Never push objects of any kind into the machine through the case or cabinet
openings.
2. Do not use your machine near water, in wet locations, or outdoors.
3. Do not allow anything to rest on the power cord, line cord, or PC interface
cable. Do not locate the machine where the cords can be damaged by
persons’ walking on them.
4. Do not allow pets to chew on the power cord or PC interface cable.
5. Use supplies or cleaning materials only as directed. Keep all supplies and
materials out of the way of children.
6. The power supply turns this machine on and off. Make sure that the machine
is installed near an outlet and is easily accessible.
7. Never remove covers or guards that require a tool for removal. There are no
operator serviceable areas inside the machine. Refer servicing to authorized
service personnel.
8. Never defeats interlock switches. This machine is designed to restrict
operator access to unsafe areas. Covers, guards and interlock switches are
provided to ensure that the machine will not operate with covers opened.
9.Risk of explosion if battery is replaced by an incorrect type. Dispose of used
batteries according to the instruction.
Managing the performance of the machine
This unit has many sophisticated sensors. Without proper maintenance, machine
cannot function properly and provide good performance constantly. Please read
the ‘Maintenance’ section and perform daily maintenance. When machine
malfunctions or performance is not consistent or increase of non-recognition of
banknotes or poor fitness functions, please clean all the sensors and refer to this
service manual. If needed, please contact AMROTEC.

Currency Discrimination Fitness Sorter MIB-11F Service Manual
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Safety Notes
Your machine and the supplies are designed and tested to meet strict safety
requirements. Included are safety agency examination and approval and
compliance to established environmental standards. Please read the following
instructions carefully before operating your machine and refer to them as needed
to ensure the continued safe operation of your machine.
Battery is used for ‘OPE Board’ in this machine. If wrong date and time are
displayed on LCD after correct setting, it is necessary to change the battery of
‘OPE Board’ Please read the following instructions carefully before changing the
battery.
CAUTION
Risk of explosion: If battery is replaced by an incorrect type.
Dispose of used batteries according to the instructions.
Either the symbol , or a similar symbol, combined with the triangle
shaped warning sign from ISO 3864-2, or the following statement or equivalent
text shall be used:
WARNING
Hazardous moving parts keep away from moving fan blades.
WARNING
Hazardous moving ports!
Keep fingers and other body parts away

Currency Discrimination Fitness Sorter MIB-11F Service Manual
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FCC Compliance Statement
This manual shows user general symbols for safety information and symbols to
identify special dangers.
Refer to the below Icons before reading Manual.
Icon Word Explanation
DANGER
WARNING
This symbol with the signal word (Danger/
Warning) refers to an immediate risk to life or
health.
CAUTION
This symbol is to identify safety information.
Ignoring this warning can result in damage to
the system or endanger data consistency.
THIS DEVICE COMPLIES WITH PART 15 OF FCC RULES.
OPERATION IS SUBJECT TO THE FOLLOWING CONDITIONS:
THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND
THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED,
INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED
OPERATION.

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Recommended Tools
Picture Name and Spec. Picture Name and Spec.
L Wrench
Ø1.5
Hexagonal
Screwdriver
5mm
L Wrench
Ø2
Screwdriver(+)
6mm
Spanner
7mm
Screwdriver(-)
2.5mm
Screwdriver(-)
1.5mm
Long-Nose Multi-Meter
Nipper
Dust Blower
Aerosol
Anti-Static Gloves
Rubber Coated
Dust Air Blower
Dust Blower: Dust may cause to make a short in PCB so periodically clear dust apt to be
accumulated inside of machine.
Anti-Static Gloves: In maintenance or repairing, recommended to put it on to protect static
caused to make a short.

Currency Discrimination Fitness Sorter MIB-11F Service Manual
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TABLE OF CONTENTS
Chapter 1 Installation ---------------------------------------------------------------------------- 10
Chapter 2 Description of the Parts --------------------------------------------------------- 12
2-1. FRONT VIEW and Rear View----------------------------------------------- 12
2-2. Interface Ports ------------------------------------------------------------------ 13
2-3. Fuse ------------------------------------------------------------------------------- 13
Chapter 3 Description of Control Panel --------------------------------------------------- 14
Chapter 4 Overview of Touch Screen------------------------------------------------------- 15
Chapter 5 Preparation of Operation -------------------------------------------------------- 17
5-1. How to place banknotes onto the Hopper-------------------------------- 18
5-2. Counting ------------------------------------------------------------------------- 19
Chapter 6 Basic Operation -------------------------------------------------------------------- 20
6-1. Procedure of Operation------------------------------------------------------- 20
6-2. Currency Selection ------------------------------------------------------------ 20
6-3. Mode Selection----------------------------------------------------------------- 20
6-4. Function Selection ------------------------------------------------------------- 24
6-5. Counting Result Confirmation ---------------------------------------------- 28
6-6. Grand Total (GT) ------------------------------------------------------------ 28
6-7. Reject Reasons --------------------------------------------------------------- 29
6-8. Reject Pocket Lamp ---------------------------------------------------------- 29
Chapter 7 Additional explanation for some functions ------------------------------- 30
7-1. Fitness ---------------------------------------------------------------------------- 30
7-2. OCR (Option) ------------------------------------------------------------------- 31
7-3. SNC (Option) ------------------------------------------------------------------- 31
7-4. User Define Modes (How to set User Define Mode) ------------------ 32
7-5. ADD ----------------------------------------------------------------------------- 34
Chapter 8 Sensors -------------------------------------------------------------------------------- 37
Chapter 9 Boards ------------------------------------------------------------------------------- 38
Chapter 10 Rollers---------------------------------------------------------------------------------- 41
Chapter 11 Pulley and Belts -------------------------------------------------------------------- 42
Chapter 12 ADMIN Menu ------------------------------------------------------------------------- 44
Chapter 13 Service Menu ------------------------------------------------------------------------ 49
13-1. Save Default ------------------------------------------------------------------ 50
13-2. Admin PWD ------------------------------------------------------------------- 51
13-3. Download target -------------------------------------------------------------- 51
13-4. Machine Management ------------------------------------------------------ 51
13-5. Machine setting --------------------------------------------------------------- 55

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13-6. Value setting --------------------------------------------------------------------- 56
13-7. Function On/Off --------------------------------------------------------------- 64
13-8. Information --------------------------------------------------------------------- 65
Chapter 14 CALIBRATION -------------------------------------------------------------------------- 66
14-1. Tape(CAP) CALIBRATION --------------------------------------------------- 66
14-2. CIS CALIBRATION ------------------------------------------------------------- 68
14-3. UV CALIBRATION ------------------------------------------------------------- 69
14-4. MR TEST ------------------------------------------------------------------------- 71
14-5. IR TEST --------------------------------------------------------------------------- 72
14-6. Hopper CALIBRATION -------------------------------------------------------- 72
Chapter 15 Adjustment ----------------------------------------------------------------------------- 73
15-1. Hopper Sensor ------------------------------------------------------------------ 73
15-2. Timing for ‘Bracket Solenoid’----------------------------------------------- 74
15-3. Gap between Separator and ADF Roller --------------------------------- 74
15-4. Timing between ADF and Pick-up Roller --------------------------------- 76
15-5. Information that requires your attention ----------------------------------- 77
Chapter 16 S/W Upgrade and Image Data Downloading --------------------------------- 80
16-1. Software Upgrade -------------------------------------------------------------- 80
16-2. Image Data Downloading 81
Chapter 17 Maintenance ---------------------------------------------------------------------------- 86
17-1. Clean all sensors and Rollers ----------------------------------------------- 87
17-2. Dust Tray Cleaning ---------------------------------------------------- 88
Chapter 18 LCD Error Message ------------------------------------------------------------------ 90
18-1. Initializing Running Error ---------------------------------------------
90
18-2. Error on counting-------------------------------------------------------
91
Chapter 19 Board & Component ----------------------------------------------------------------- 92
19-1. Connection Diagram ----------------------------------------------------------- 92
19-2. Board Description -------------------------------------------------------------- 93
Chapter 20 Assembly Drawings ----------------------------------------------------------------- 98
Chapter 21 Specifications -------------------------------------------------------------------------- 139

Currency Discrimination Fitness Sorter MIB-11F Service Manual
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Packing List
No. Part Name Qty Remark
1 MACHINE 1 Unit
2 AC Power Cord 1 pc.
3 User Manual 1 pc.
4 Sensor Cleaning Cloth 1 pc.
Work Area
To help ensure trouble-free operation of the Machine, it is strongly recommended that you
place the Machine on a flat, stable surface on your desktop or workstation.
Do not place the Machine:
in direct sunlight
Near heat sources or air conditioners vent
In dusty or dirty environment
Handling
When handling or moving the Machine,
do not lift the Machine with grasping
the Front Area. The picture
on the right illustrates how to lift the
Machine correctly by holding at the
bottom portion of the Machine from
rear ends.
Power On / Off
Plug one end of the power cord into the A/C socket at the rear side of the Machine and the
other end into a standard AC power wall outlet (properly grounded) or to a power strip.
Turn the Power On or Off by pressing power Switch button located at the rear side of the
Machine (See section 2.1 Description of Parts at page 12). After initializing, Machine will
enter into main display and ready for operation. Confirm that all of the counting results are
saved prior to powering off the Machine (ignore if you decided not to save counting results).
1 INSTALLATION