Amrotec MIB-11F User manual

Currency Discrimination Fitness Sorter MIB-11F Service Manual
1
MIB-11F
Currency Discrimination Fitness Sorter
Service Manual
(V1.1)

Currency Discrimination Fitness Sorter MIB-11F Service Manual
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Note
The information or material contained in this document is the property of AMROTEC®.
Any recipient of the information or material contained in this document shall not
disclose or divulge, directly or indirectly, this document or the information or material
contained herein without the prior written consent of AMROTEC®.
All copyrights, trademarks, patents and other rights in connection herewith are
expressly reserved to AMROTEC®. and no license is created hereby.
The above duty of confidence also entails a prohibition of reproduction of this text
without specific authority, in writing, from AMROTEC®.

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Operators and service professional must read and properly understand the MIB-11F User
Manual and this Service Manual, especially the safety information as listed below. The
Fitness Sorter MACHINE may only be operated by authorized personnel and must be
serviced by trained and AMROTEC authorized personnel.
Electrical Safety Information
Always be careful in operating the Machine. To reduce the risk of fire, electrical
shocks, and other injuries, keep these safety considerations in mind when
installing, operating, and maintaining of your Machine.
Stability
Place the Machine on a secure and stable surface on a desk. The Machine can
seriously get damaged if it falls from the desk or during movement.
Power Supply
Machine should always be connected to correct power as listed on this user
manual and on the label located on the rear side of the Machine.
Grounding
Machine must be plugged into a grounded (three-hole) outlet. Grounded plugs
and outlets are designed for your safety - do not try to make a three-prong plug
fit into a two-prong outlet by modifying the plug or outlet in any way. please
contact your service provider or a qualified certified electrician if you are unable
to plug the Machine into your electrical outlet or power stripe.
Overload
Do not plug too many electrical Machines into a wall outlet or into a power strip.
Do not use an extension cord in any situation. An overloaded outlet could be a
reason of a fire and electrical shock hazard, further could damage the Machine
severely.
Cleaning
Before cleaning the Machine, unplug the Machine from the power outlet. Clean
external surface of Machine with a soft cloth slightly dampened with water. Do
not use aerosol cleaners.
Gas Leaks
Never place the Machine close to a gas outlet nor operate the Machine around
the outlet. In case of a gas leak, it could spread into electrical part of the
Machine causing spark resulting in fire or explosion.

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Precaution
1. Never push objects of any kind into the machine through the case or cabinet
openings.
2. Do not use your machine near water, in wet locations, or outdoors.
3. Do not allow anything to rest on the power cord, line cord, or PC interface
cable. Do not locate the machine where the cords can be damaged by
persons’ walking on them.
4. Do not allow pets to chew on the power cord or PC interface cable.
5. Use supplies or cleaning materials only as directed. Keep all supplies and
materials out of the way of children.
6. The power supply turns this machine on and off. Make sure that the machine
is installed near an outlet and is easily accessible.
7. Never remove covers or guards that require a tool for removal. There are no
operator serviceable areas inside the machine. Refer servicing to authorized
service personnel.
8. Never defeats interlock switches. This machine is designed to restrict
operator access to unsafe areas. Covers, guards and interlock switches are
provided to ensure that the machine will not operate with covers opened.
9.Risk of explosion if battery is replaced by an incorrect type. Dispose of used
batteries according to the instruction.
Managing the performance of the machine
This unit has many sophisticated sensors. Without proper maintenance, machine
cannot function properly and provide good performance constantly. Please read
the ‘Maintenance’ section and perform daily maintenance. When machine
malfunctions or performance is not consistent or increase of non-recognition of
banknotes or poor fitness functions, please clean all the sensors and refer to this
service manual. If needed, please contact AMROTEC.

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Safety Notes
Your machine and the supplies are designed and tested to meet strict safety
requirements. Included are safety agency examination and approval and
compliance to established environmental standards. Please read the following
instructions carefully before operating your machine and refer to them as needed
to ensure the continued safe operation of your machine.
Battery is used for ‘OPE Board’ in this machine. If wrong date and time are
displayed on LCD after correct setting, it is necessary to change the battery of
‘OPE Board’ Please read the following instructions carefully before changing the
battery.
CAUTION
Risk of explosion: If battery is replaced by an incorrect type.
Dispose of used batteries according to the instructions.
Either the symbol , or a similar symbol, combined with the triangle
shaped warning sign from ISO 3864-2, or the following statement or equivalent
text shall be used:
WARNING
Hazardous moving parts keep away from moving fan blades.
WARNING
Hazardous moving ports!
Keep fingers and other body parts away

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FCC Compliance Statement
This manual shows user general symbols for safety information and symbols to
identify special dangers.
Refer to the below Icons before reading Manual.
Icon Word Explanation
DANGER
WARNING
This symbol with the signal word (Danger/
Warning) refers to an immediate risk to life or
health.
CAUTION
This symbol is to identify safety information.
Ignoring this warning can result in damage to
the system or endanger data consistency.
THIS DEVICE COMPLIES WITH PART 15 OF FCC RULES.
OPERATION IS SUBJECT TO THE FOLLOWING CONDITIONS:
THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND
THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED,
INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED
OPERATION.

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Recommended Tools
Picture Name and Spec. Picture Name and Spec.
L Wrench
Ø1.5
Hexagonal
Screwdriver
5mm
L Wrench
Ø2
Screwdriver(+)
6mm
Spanner
7mm
Screwdriver(-)
2.5mm
Screwdriver(-)
1.5mm
Long-Nose Multi-Meter
Nipper
Dust Blower
Aerosol
Anti-Static Gloves
Rubber Coated
Dust Air Blower
Dust Blower: Dust may cause to make a short in PCB so periodically clear dust apt to be
accumulated inside of machine.
Anti-Static Gloves: In maintenance or repairing, recommended to put it on to protect static
caused to make a short.

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TABLE OF CONTENTS
Chapter 1 Installation ---------------------------------------------------------------------------- 10
Chapter 2 Description of the Parts --------------------------------------------------------- 12
2-1. FRONT VIEW and Rear View----------------------------------------------- 12
2-2. Interface Ports ------------------------------------------------------------------ 13
2-3. Fuse ------------------------------------------------------------------------------- 13
Chapter 3 Description of Control Panel --------------------------------------------------- 14
Chapter 4 Overview of Touch Screen------------------------------------------------------- 15
Chapter 5 Preparation of Operation -------------------------------------------------------- 17
5-1. How to place banknotes onto the Hopper-------------------------------- 18
5-2. Counting ------------------------------------------------------------------------- 19
Chapter 6 Basic Operation -------------------------------------------------------------------- 20
6-1. Procedure of Operation------------------------------------------------------- 20
6-2. Currency Selection ------------------------------------------------------------ 20
6-3. Mode Selection----------------------------------------------------------------- 20
6-4. Function Selection ------------------------------------------------------------- 24
6-5. Counting Result Confirmation ---------------------------------------------- 28
6-6. Grand Total (GT) ------------------------------------------------------------ 28
6-7. Reject Reasons --------------------------------------------------------------- 29
6-8. Reject Pocket Lamp ---------------------------------------------------------- 29
Chapter 7 Additional explanation for some functions ------------------------------- 30
7-1. Fitness ---------------------------------------------------------------------------- 30
7-2. OCR (Option) ------------------------------------------------------------------- 31
7-3. SNC (Option) ------------------------------------------------------------------- 31
7-4. User Define Modes (How to set User Define Mode) ------------------ 32
7-5. ADD ----------------------------------------------------------------------------- 34
Chapter 8 Sensors -------------------------------------------------------------------------------- 37
Chapter 9 Boards ------------------------------------------------------------------------------- 38
Chapter 10 Rollers---------------------------------------------------------------------------------- 41
Chapter 11 Pulley and Belts -------------------------------------------------------------------- 42
Chapter 12 ADMIN Menu ------------------------------------------------------------------------- 44
Chapter 13 Service Menu ------------------------------------------------------------------------ 49
13-1. Save Default ------------------------------------------------------------------ 50
13-2. Admin PWD ------------------------------------------------------------------- 51
13-3. Download target -------------------------------------------------------------- 51
13-4. Machine Management ------------------------------------------------------ 51
13-5. Machine setting --------------------------------------------------------------- 55

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13-6. Value setting --------------------------------------------------------------------- 56
13-7. Function On/Off --------------------------------------------------------------- 64
13-8. Information --------------------------------------------------------------------- 65
Chapter 14 CALIBRATION -------------------------------------------------------------------------- 66
14-1. Tape(CAP) CALIBRATION --------------------------------------------------- 66
14-2. CIS CALIBRATION ------------------------------------------------------------- 68
14-3. UV CALIBRATION ------------------------------------------------------------- 69
14-4. MR TEST ------------------------------------------------------------------------- 71
14-5. IR TEST --------------------------------------------------------------------------- 72
14-6. Hopper CALIBRATION -------------------------------------------------------- 72
Chapter 15 Adjustment ----------------------------------------------------------------------------- 73
15-1. Hopper Sensor ------------------------------------------------------------------ 73
15-2. Timing for ‘Bracket Solenoid’----------------------------------------------- 74
15-3. Gap between Separator and ADF Roller --------------------------------- 74
15-4. Timing between ADF and Pick-up Roller --------------------------------- 76
15-5. Information that requires your attention ----------------------------------- 77
Chapter 16 S/W Upgrade and Image Data Downloading --------------------------------- 80
16-1. Software Upgrade -------------------------------------------------------------- 80
16-2. Image Data Downloading 81
Chapter 17 Maintenance ---------------------------------------------------------------------------- 86
17-1. Clean all sensors and Rollers ----------------------------------------------- 87
17-2. Dust Tray Cleaning ---------------------------------------------------- 88
Chapter 18 LCD Error Message ------------------------------------------------------------------ 90
18-1. Initializing Running Error ---------------------------------------------
90
18-2. Error on counting-------------------------------------------------------
91
Chapter 19 Board & Component ----------------------------------------------------------------- 92
19-1. Connection Diagram ----------------------------------------------------------- 92
19-2. Board Description -------------------------------------------------------------- 93
Chapter 20 Assembly Drawings ----------------------------------------------------------------- 98
Chapter 21 Specifications -------------------------------------------------------------------------- 139

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Packing List
No. Part Name Qty Remark
1 MACHINE 1 Unit
2 AC Power Cord 1 pc.
3 User Manual 1 pc.
4 Sensor Cleaning Cloth 1 pc.
Work Area
To help ensure trouble-free operation of the Machine, it is strongly recommended that you
place the Machine on a flat, stable surface on your desktop or workstation.
Do not place the Machine:
in direct sunlight
Near heat sources or air conditioners vent
In dusty or dirty environment
Handling
When handling or moving the Machine,
do not lift the Machine with grasping
the Front Area. The picture
on the right illustrates how to lift the
Machine correctly by holding at the
bottom portion of the Machine from
rear ends.
Power On / Off
Plug one end of the power cord into the A/C socket at the rear side of the Machine and the
other end into a standard AC power wall outlet (properly grounded) or to a power strip.
Turn the Power On or Off by pressing power Switch button located at the rear side of the
Machine (See section 2.1 Description of Parts at page 12). After initializing, Machine will
enter into main display and ready for operation. Confirm that all of the counting results are
saved prior to powering off the Machine (ignore if you decided not to save counting results).
1 INSTALLATION

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Interface
[ Micro SD]
For optional function
[ USB Type A]
Machine firmware can be upgraded with USB Memory Stick
(Flash drive) (Preferable method).
[ LAN Port]
1. The counting results can be sent to PC though LAN.
2. PC can be connected to a third-party software via LAN port.
3. The Machine can also be upgraded through LAN.
[ RJ11 Jack]
External Display for customer [optional] can be connected to
these 2 ports. Two Users can attach their own External
Displays to these ports to show their individual counting
results.
[RS232C Serial Port]
Machine has a RS232C serial interface port for connecting your Dot matrix or Thermal printer to print out
counting result. To connect your printer to the Machine, follow the steps as below:
1. Make sure that both the Machine and the printer are turned off.
2. Connect the end of printer cable to the RS232C Serial port of the Machine.
3. Turn on the Machine and set parameters.
[Warning]
If user inserts improper cable terminal into the port, the Machine could get shut off.
Please check the right port before inserting cable terminal.

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2-1 Description of the Parts
[FRONT VIEW]
[REAR VIEW]
2 OVERALL DESCRIPTION
BILL GUIDE
LCD & CONTROL PANEL
STACKER
REJECT POCKET
HOPPER
UPPER COVER
REAR COVER
AC POWER
INTERFACE PORTS
POWER SWITCH
UPPER COVER OPEN LEVER
CURRENCY GATE
ADJUSTMENT SCREW

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2-2. INTERFACE PORTS
[ Micro SD ]
For optional function
[ USB Type A ]
The firmware can be upgraded with USB Memory Stick
(Flash drive).
[ LAN ]
1. The counting results is sent to PC though LAN
2. PC can control the set though LAN
3. The machine can be upgraded through LAN
[ RJ11 ]
External Display for customer [option] can be
connected with these 2 ports 1 or 2 user can make the
counting result display using these ports.
[RS232C Serial Port]
The machine has a serial interface port, which allows you to connect your printer to print out
counting result. To connect your printer to the machine, follow the steps as below:
1. Make sure that both the machine and the printer are turned off.
2. Connect the end of printer cable to the serial port of machine.
3. Turn on the machine and set parameters.
[Warning]
If user inserts improper cable terminal into the port, the machine could be turn off.
Please, check the right port before inserting.
2-3. Fuse
If you open the red part in below picture, you can find fuse box (spare fuse enclosed).
3.15A 250V

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Chapter 3. Description of Control panel
Description of Control Panel
Overview of Control panel
KEYS / Buttons Description
- Manually START (when manual starting is set)
- Emergency STOP & START while counting.
- Save or Set the Mode
- This key means ‘OK’ and ‘YES.’
- CLEAR the current Count Result or Return to previous stage.
- CANCEL the Present Setting.
- User can remove the jammed notes by pressing this key.
- This key means ‘Cancel’, ‘Close’ and ‘No.’
- To change the display form of count result.
- To change the activated icon one by one
- This key means CHANGE something.
- To change the Counting Modes.
- To enter Setting Menu (User can set various Parameters).
- To escape from Setting Menu.
- To print the counted result to an external printer if connected (SNBC
Printer) .

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Chapter 4. Overview of Touch Screen
(Example with EURO currency)
[Before counting]
[After counting]
14
15
12
13
10
11
4
6
7
8
9
1
2
3
5
3
1-1 1-2
1-3 1-4
1-5

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No. Name Description
1 Indicators
1-1 Auto or Manual Icon
To show Auto or Manual start. Auto start is default. Icon will
appear if Manual start is activated.
1-2
Counterfeit Icons
These icons indicate which counterfeit detectors are active (UV/
IR/ MR detectors). By Default, all CF detectors are on.
1-3 Tape Sensor To show Tape Sensor On / Off except for in Fitness Mode
1-4 Customer Display To show Customer display is on operation (Display A, B)
1-5 User Define Mode To show User Define Mode
2 Currency Flag Icon To show which currency type is selected for counting operation.
3 Dual-Users To indicate if Dual-User function is ON. Names will appear.
4
Date & Time
To show current Date & Time. Can be adjusted.
5
Mode Icons on Screen
or
To change to various Counting (Discriminating or Direction) using
Touch Screen Icons, MIX SINGLESINGLE-Denom.SORT
FACEORIENT.
6
Function Setting Icons
These icons represent ADD, BATCH, Manual Input, and Accept
count results. If greyed out, means, not activated.
7 Pocket LED To show each pocket is empty/full
8 Batch Setting
Icon is used for Batch setting by qty or by dollar amount or by
denomination batch (DB) or Pre-set Batch.
9 Information To give some information for selected modes
10 Denomination & number To show the counted result by denomination
11 Reject Reject reason. Touch this button to see Detail view.
12 Stacker Stacker Pocket count result. Touch this button to see Detail view
13 The Day Total To show the Day Total amount
14 INPUT
To correct the count result. User can add the amount of
Uncounted notes or coins manually.
15 ACCEPT Count result will be added to Grand Total

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Chapter 5. Placing Bills into the Hopper
When Upper or Rear Cover is opened, Machine will display alarm message
How to open and close ‘Upper Cover’ and ‘Rear Cover / Door’
[Upper Cover]
Gently insert your fingers inside the tab and lift-up the Upper cover. Press hard on the “PUSH”
area to close the cover. You will hear a locking sound ensuring cover is properly locked in placed
and closed.
[CAUTION]
PLEASE MAKE SURE THAT UPPER COVER IS CLOSED PROPERLY. OTHERWISE,
MACHINE WILL MALFUNCTION AND SEND MANY NOTES TO REJECT POCKET.
[Rear Door Cover]

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How to place banknotes onto the Hopper
It is especially important to place the banknotes on the hopper correctly and towards the end
because recognition performance of the banknotes is highly affected by the arrangement of
banknotes in a stack. Number of rejected banknotes can increase when banknotes are not
placed towards the end and not aligned and arranged properly. Refer to the pictures below for
the correct placement of banknotes onto the Machine Hopper.
[CAUTION]
PLEASE MAKE SURE THAT THERE ARE NO CLIPS, BANDS OR SIMILAR FOREIGN
OBJECTS ATTACHED TO BANKNOTES. FOREIGN OBJECTS CAUSES MACHINE
MALFUNCTION AND MAY DAMAGE SENSORS SEVERELY.
(Good) (No good)
(Good) (No good)

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Counting
In AUTO mode, MACHINE starts to count the bill automatically as it detects the existence of
the banknotes on the hopper. In MANUAL mode, the machine will start to count the
banknotes only if the banknotes are placed onto the hopper and ‘START’ is pressed.
While counting, the machine will display the number of the banknotes on LCD display and it
stops working when it meets the conditions described as below.
No bills on the hopper
Stacker is full.
Rejecter is full.
The number of the bills counted is the same as the batch number to be set in
BATCH function.
Errors have occurred.
If an error is occurred during operation and the machine stops, then an error message will
be displayed. To clear the error, press ‘C’ key. The machine will try to solve the
problem automatically, but if it fails to clear a jam or there are some other mechanical errors,
open the top door or rear door and get rid of the jammed banknotes and close the cover
correctly. Then the machine can clear error message automatically.
(Stop in operation)
Press ‘START’ button to stop operation for an instant while the machine is operating.
If you want to count continuously again, press ‘START’ button.
[CAUTION] Stop in operation
Please ‘START’ button to stop operation while the machine is counting.
If you want to count continuously again, press ‘START’ button.

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Chapter 6. Basic Operation
6-1 Procedure of Operation
6.2. Currency Selection
User can set up the currency by selecting the national flag. (ex> )
‘AUTO’ means that MACHINE will set up the first detected currency automatically.
6.3 Mode Selection:
‘MIX’: To counts and denominates mixture denomination of banknotes for
individual value, quantity and total quantity and value.
‘DIRECTION’ : To select the directions of the banknotes (FACE/ORIENT)
‘ISSUE’ : To select the issue (Banknote Version of printing) separating function
‘FITNESS’ : To select the fitness parameter (ATM / FIT1 / FIT2)
‘SERIAL NUMBER’ : To select Banknote serial numbers extraction (Option)