aoyue Int732 User manual

16
BASIC TROUBLESHOOTING GUIDE
PROBLEM1:THEUNITHASNOPOWER
1. CheckiftheunitisswitchedON.
2. Checkthefuse.Replacewiththesametypeiffuseisblown.
3. Checkthepowercordandensuretherearenodisconnections.
4. Verifythattheunitisproperlyconnectedtothepowersource.
PROBLEM2:PANELDISPLAYS“”MESSAGES
DESCRIPTION:Displayshow“”
A —TemperatureprobeAnotdetected
b —Temperatureprobebnotdetected
 C —TemperatureprobeCnotdetected
 F—SolderIronnotattached.
SOLUTION: Turn off power and back on. Check the connection of externals
sensors, Top heater tool and solder iron, connect plugs properly into its
receptacle.Checkifthetemperatureprobetipisstillintact.
PROBLEM3:DISPLAYANDOTHERDEVICEOPERATION
ISSUES
SOLUTION:Turnoffpowerandbackon.
OTHERPROBLEMSNOTMENTIONED:
Contactthevendor.
AOYUETONGYIELECTRONICEQUIPMENTFACTORY
JishuiIndustrialZone,Nantou,ZhongshanCity,GuangdongProvince,P.R.China
www.aoyue.com
Copyright©2010AoyueTongyiInternationalLtd.
GameConsoleReworkingSystem
Int732
INSTRUCTION MANUAL
ThankyouforpurchasingAoyueInt732GameConsoleReworkingSystem.
Itisimportanttoreadthemanualbeforeusingtheequipment.
Pleasekeepmanualinaccessibleplaceforfuturereference.
This manual is designed to familiarize the technician with
the proper operation and maintenance of the equipment.
The “Care and Safety Precautions” section explains the
hazards of using any type of soldering or reworking device.
Please read carefully and observe the guidelines in order to
maximize usage and minimize the risk of injury or accidents .
aoyue
®

2
TABLE OF CONTENTS
CARE & SAFETY PRECAUTIONS ………………..………….. 3
PRODUCT DESCRIPTION …………………………………… 4
FUNCTIONS & FEATURES …………………………………… 4
PACKAGE INCLUSION …………………………………….. 6
SPECIFICATIONS ……………………………….……………. 6
OPERATING PROCEDURES ……………………………... 715
BASIC TROUBLESHOOTING GUIDE …………………….... 16
15
OPERATING PROCEDURES
TochecktheslopefromsegmentTwo:
●150C180C=30C
●Timetoreach150Cissetto110seconds.
●Thereforetheslopeis60/110=0.54degreespersecondincrease. 
Note:anegativenumberwoulddenoteadecliningslope.

14
OPERATING PROCEDURES
7. Toseetherunningtime,orcurrentsegmentthesystemisprocessingorthe
temperature of the external temperature probes. repeatedly press the
selectionbuttontoswitchbetweendifferentviews.Followthesuffixguideto
determinedisplayedtemperature.
8. Aftertheprocessisfinishthedisplaywillshow“End”, themiddleandbottom
displaywouldshowthetemperatureoftheprobes.Presstheincreasebutton
tosavetheprofileandexittoprofileadjustmentmode.
9. To exit before the process is finished press the increase button while the
profile is running. The system would exit and return to profile adjustment
mode.
***Analternativewaytosavetheeditedprofileistorepeatedlypresstheselection
button until the display shows “SaveProf 0”(the bottom display number should
correspond to the selected profile). Press the up button to save the settingsand
jump to profile selection screen. Thisoptionis availableonly for newer software
versions. 
Note: There is a built in protection feature to automatically limit the
temperaturerisingslopetonomorethan3degreespersecond.Therefore
themaximumsettemperaturewillbebasedonyoursettime. 
PreloadedProfile0:
SEG1SEG2SEG3SEG4SEG5SEG6
090t110t150t050t060t60t
150C180C210C190C210C230C
Segmentoneissetto50secondstoreach150C.Whichmeansafter50secondsat
theendofsegmentonethetemperatureshouldreach100C.ThenSegmenttwois
set to110 seconds toreach150C,whichmeans by the endof 60 seconds (total
running time after segment two is already 50+110=160 seconds) the set
temperatureshouldreach150C,soonandsoforth.
3
CARE and SAFETY PRECAUTIONS
CAUTION: Improper usage can cause injury and physical damage.
For your own safety, please observe the following precautions.
●Temperaturemayreachashighas500°CwhenturnedON.
Donottouchtheheatingelementinsidethepreheater.
Donotexposeskintoinfraredlightforlongperiods.
Prolongedexposuremaydamagetheskintissue.
●Handlewithcare
Neverdroporsharplyjolttheunit.
ContainsdelicatepartssuchasIRtubesthatmaybreakiftheunit
isdropped
Donotspillanyliquidtothesystem.
●Do not tamper the electrical control unit or any wiring inside the
device.
●Disconnectplugfrommainpowersourceifthedevicewillnotbeused
foralongperiod.
 Turnoffpowerduringbreaks,ifpossible.
●Allowampletimefortheequipmenttocooldownbeforecommencing
maintenance.
●Use only genuine replacement parts. Turnoff powerand let the unit
cooldownbeforereplacinganycomponent.

4
The Aoyue Int732 Game Console RepairingSystem is a reworking equipment
thatutilizesinfrared(IR)heatingtechnology,toprovidetopandbottomheatingto
the target components. It is equipped with a versatile board holder, Lead free
compatiblesolderIron,andsoftwareprofilecontrolofheatinginone sophisticated
package. It is designed for reworking doublesided, diverse technology printed
circuitboards(PCB)whichutilizestraditionalorleadfreesolder.
The system is equippedwith High powered IRheating elements combined
with multiple types of operating mode to fit various task. Finally, the unique,
innovativedesignwithdigitalcontrolpaneloffersprecision,safety,andeaseofuse
tomeetallreworkingrequirements.
PRODUCT DESCRIPTION
●Complete Game Console  Repairing System.Combines  large area  bottom
heater, high powered topheater andlead free compatible solder iron in one
package.
●Threedifferenttypesofoperationtosuitedifferentneeds:
Type0–Forreballingorprebakingtheboard.Usesinternalsensors.
Type1–Allowsmanualcontrolofthereworkprocess.Usesexternalsensors.
Type2–Automatedreflowingprocessutilizingtheuserconfigurableprofile.
●ClosedLoopTemperatureControlwithThreeExternalSensors
—Sensorsattachedtotheboardallowsprecisetemperaturecontrolatboard
level minimizing damage to board due to inaccurate temperature settings or
overheating. Two sensors are used as temperature control and monitoring,
while  an  extra sensor is added  to  allow  additional monitoring of  other
temperaturesensitiveareasofthePCB.
●EnhancedTopandbottomheater
310x310mmeffectivebottomheatingarea.1500wattsofpreheatingpower
minimizesboardwarping.
60x60mmeffectivetopheatingarea.500wattsmaximumheatingpowerwith
variousnozzlestofitdifferentBGAsizes.
FUNCTIONS and FEATURES
13
OPERATING PROCEDURES
Note: Duringsegments13thetopheaterheatsupto75%ofthesettemperature
at these segments. This is to allow a faster ramp up inpreparation for reflow for
segments46.
1. Toentertype“2”operation.Select2attheinitialscreenthenpresstheselect
button.Thedisplaywouldchangeto“SlctProf 0”.Thissignifieswearenow
inthetype“2”mode.
2. We can then select which profile we would like to use by pressing the
increaseor decrease button. The number shownat the bottom display will
changecorrespondingtoyourselection.Therearethreestoredandselectable
profile.
3. To adjust the time and temperature profile of each segment press the
selectionbuttontwice.Thetopdisplaywillshowwhichsegment“SEG1” we
are currently adjusting. The middle display will show whether we are
adjustingthe“dur” (duration/Time)or“tEMP” (temperature).Thebottom
displayshowsthevaluewearecurrentlyadjusting.Itssuffix“t”signifieswe
areadjustingthetimeortemperatureforasuffix“C”.
4. Press the increase or decrease button to adjust the desired duration and
temperature. The set temperature is adjustable from 50 to 250 C and
duration5to200seconds.
5. Afterthedurationortemperatureissetpresstheselectionbuttontomoveto
the next segment. There are six segments available each with its own
durationandtemperaturesettings.Thedurationsettingssignifiesthetimeit
willtaketoreachoursettemperaturelevel.Forexample:ifsetdurationis50t
andtemperatureissetat100C.Thenassumingtheboardtemperatureis50C
whentheautomatedreworkisinitializedthesystemwouldgraduallyincrease
board temperature by 1 Degree per second such that after 50 seconds the
boardtemperaturewouldreach100C.
6. After we have set the segments of the profile we may begin automated
reworking. To start automation repeatedly press the  selection button until
thedisplayshowstheword“Run Prof 0” (thebottomdisplaynumbershould
correspondtotheselectedprofile)thenpresstheincreasebutton.A3second
countdownwillcommencebeforeautomatedreworkingstarts.

12
OPERATING PROCEDURES
6. To view the actual temperature read by the three external temperature
sensor,repeatedlypresstheselectionbuttonuntilthetopdisplayshowsthe
top heater external temperature probe's (probe A) actual temperature
followedbyasuffix“A”.Themiddledisplaywillshowexternaltemperature
probe b’sactualmeasuredtemperaturefollowedbya suffix“b”. Andthe
bottomdisplaywouldshowtheactualmeasuredtemperatureoftheexternal
temperatureprobeC.Itisfollowedbyasuffix“c”.
Note:Undertype“1”modeofoperationitisnotnecessarytomonitorthe
internaltemperaturesensor’sreadout. i.e.internaltemperaturereadouts
withsuffix“d”and“E”. 
External temperature probes are labeled.  Top heater external
probeis labeledA,whiletheothertwois labeledbandC.Thedisplayed
actualtemperaturereading’ssuffixcorrespondstothelabels.
F.TYPE“2”OPERATION
Before proceeding with this type of operation, attach the top external
temperatureprobe A toonecorneroftheBGAorICtobereworked.Thenattach
theexternaltemperatureprobe b totheundersideofthePCBtobeworkedon,
preferablytothesideandnotdirectlyundertheBGAorICtobereworkedon.The
externaltemperatureprobeCcanbeplacednearanyareaofinterest.
Thistypeofoperationutilizestheexternaltemperatureprobe A toregulatethe
top heater, while the external temperature probe b regulates the heat of the
bottom heater. The  external temperature probe C can be used for additional
monitoring.
Inprofilemodethefirst3segmentsutilizesthebottomheatertoreach75%of
the required heat for reflow. After which the bottom heater would regulate the
board atthe temperature set atsegment 3.Then the last three segments utilizes
thetopheatertoprovidethefinal25%oftheheattoreachreflow.
5
FUNCTIONS and FEATURES
●MultiPointBoardHolder
— Innovative board holder: Nine securing screws with four side grips to
provideasecurefitforvariousboardsizesandshapes.Effectivelyminimizes
BGAballsshortingtogetherduetoboardwarping.
●MultiAxisArmature
— Top heater’s support allows 3 degrees of freedom:  Rotation of the Top
heater, Swiveling of the armature, and sliding adjustments. This new design
expandstheeffectiveworkingcoverageoftheunit,allowingustoaccesseven
thoseICsattheedgeorcornerofthePCBs.
●DigitalSystemControlandSafety
— CPU controlled system with easy to use digital controls and display. Uses
advanceddigitalcontrolsandsignalprocessingformaximumperformance,and
accuracy. Builtin overheat protection and temperature limiting. The system
automaticallylimitstheriseintemperaturetoindustrystandard3degreesper
second.Thiswillminimizedamagetosensitivecomponentsandensureproper
reflow.
●Profilemodewithautoadjustment
—Threeprogrammable6segmentreworkingprofile.Setandstorethedesired
duration and temperature to ensure high success rate for repetitive reworks.
Equippedwithautoprofileadjustment,systemautoeditsyourprofiletoensure
profilemeetsindustrystandardlimits.
●TheIntegratedSolderIronhasexcellentthermalrecoveryspecificallydesigned
fortheleadfreesolderingprocess.Ithasawiderangeoftipssizesandstyles
designedtofitdifferentrequirements.SelecttunneltypewhencleaningBGAs,
use the blade type for drag soldering, conical types for normal thruhole
solderingandmanymoredifferenttipsizeandstyles.
●WideCompatibility
—TheentiresystemiscompatiblewithLeadfreesolder,isRoHS,CEandESD
Safecompliant.

6
PACKAGE INCLUSION
Instruction
Manual
732MainStation
SolderingIron SolderingIron
stand
SPECIFICATIONS*
PowerInput: Availablein110V21Amps/220V11Amps(Max)
Dimensions: MainUnit:520(l)x370(w)x410(h)mm
BoardHolder:450(l)x280(w)x134(h)mm
Power
Consumption:
Total:2100WattsMaximum
TopHeater:500Watts
BottomHeater:1500Watts
SolderIron:75Watts
TemperatureRange: 50°C280°C(^maximum)
HeatingElement:
TopHeater:ForcedConvectionQuartzInfrared
BottomHeater:QuartzInfrared
SolderIron:Ceramicheater
PreHeatingArea: TopHeater:60x60mm
BottomHeater:310x310mm
Weight: Approx.11.6Kg
^Dependsontypeofoperation
*Specificationssubjecttochangewithoutpriornotice
***Expansionforfutureversions,maynotbeavailableforcurrentreleases.
Nozzles
Lamp
Notice***
VacuumSuction
Pen
Others:
Flux.
Spatula.
Temperature
probe
11
OPERATING PROCEDURES
Thistypeofoperationutilizestheexternaltemperatureprobe A toregulate
thetopheater,whiletheexternaltemperatureprobe b regulatestheheatofthe
bottom heater. Using this type of operation allows us to closely control the
temperature at board level. While freeing up  external temperature probe C for
additionalmonitoring.
1. To set the desired top heater temperature press the selection button
repeatedly until the top display shows “TOP” and the middle display shows
“SEt”.Thebottomdisplaywouldshowthecurrentsettemperatureofthetop
heaterfollowedbyasuffix“A”.
2. Press the increase or decrease button to adjust the top heater set
temperaturelevel.Thesettemperatureisadjustablefrom50to280Cinthis
typeofoperation.Totemporarilyturnoffthetopheatersimultaneouslypress
boththe“Increase”and“decrease”button (#3 &#4 fromthecontrolpanel
display see page 8) . The bottom display will show “OFF” indicating the top
heaterisnowturnedoff.
3. To set the desired bottom heater temperature press the selection button
repeatedly untilthe top display shows “bOt” and the middle display shows
“SEt”. The bottom displaywould show the current settemperature of the
bottomheaterfollowedbyasuffix“b”.
4. Press the increase or decrease button to adjust the bottom heater set
temperaturelevel.Thesettemperatureisadjustablefrom50to280Cinthis
typeofoperation.Totemporarilyturnoffthebottomheatersimultaneously
pressboththe“Increase”and“decrease”button (#3 &#4 fromthecontrol
paneldisplayseepage8) .Thebottomdisplaywillshow“OFF”indicatingthe
bottomheaterisnowturnedoff.
5. For this type  (type 1) of operation we must closely monitor the actual
temperature of the Top heater external temperature probe A and the
externaltemperatureprobe b. Asthistwoprobesmanagetheheatofboth
thetopandbottomheater.

10
OPERATING PROCEDURES
4. Press the increase or decrease button to adjust the bottom heater set
temperaturelevel.Thesettemperatureisadjustablefrom50to280Cinthis
typeofoperation.Totemporarilyturnoffthebottomheatersimultaneously
pressboththe“Increase”and“decrease”button (#3 &#4 fromthecontrol
paneldisplayseepage8) .Thebottomdisplaywillshow“OFF”indicatingthe
bottomheaterisnowturnedoff.
5. To view the actual  internal temperature read by the Top heater and the
bottomheater’sinternal temperature probe, repeatedly press the selection
buttonuntilthetopdisplayshowstheactualvalueofthetopheaterinternal
temperaturefollowedbyasuffix“d”.Thenumberdisplayedinthemiddlerow
followedbyasuffix“E”isforthebottomheateractualinternaltemperature.
Thebottomdisplayshowstheactualtemperatureofthesolderingiron,itis
followedbyasuffix“F”.
6. To view the actual temperature read by the three external temperature
sensor,repeatedlypresstheselectionbuttonuntilthetopdisplayshowsthe
top heater external temperature prob’s actual temperature followed by a
suffix “A”. The middle display will show  external temperature probe b’s
actual measured temperature followed by a suffix “b”. And the bottom
display would show the actual measured temperature of the external
temperatureprobeC.Itisfollowedbyasuffix“C”.
Note:Externaltemperatureprobesarelabeled.Topheaterexternalprobe
islabeledA,whiletheothertwoislabeledbandC.Thedisplayedactual
temperaturereading’ssuffixcorrespondstothelabels.
E.TYPE“1”OPERATION
Before proceeding with this type of operation, attach the top external
temperatureprobe A toonecorneroftheBGAorICtobereworked.Thenattaché
theexternaltemperatureprobe b totheundersideofthePCBtobeworkedon,
preferably not  near the are of the BGA or IC to be reworked on but not directly
underneaththeBGAorIC..Theexternaltemperatureprobe Ccanbeplacednear
anyareaofinterest.
7
LEGEND:
1—DigitalDisplay 7—SolderIronConnector
1.aTopDisplay 8—MainPowerSwitch.
1.bMiddleDisplay 9—PowerCord.
1.cBottomDisplay 10—FuseHolder.
2—SelectionButton 11— TopHeaterPowerCord
3—IncreaseButton/EnterButton 12— TopHeaterSensorConnector
4—DecreaseButton 13— TopHeaterPowerConnector
5—StatusLED 14— TopHeaterSensorCord
6—ExternalSensorConnector 15— TopHeaterExternalSensor
***(Expansionforfutureversions,Maynotbeavailableforcurrentreleases)16— LampAttachment.***
Suffixguide:
A - ActualTemperatureofSensor“A”/SetTemperatureofTopHeater.
b - ActualTemperatureofSensor“b”/SetTemperatureofBottomHeater.
c- ActualTemperatureofSensor“c”.
D- ActualTemperatureofTopHeaterInternalSensor.
E- ActualTemperatureofBottomheaterInternalSensor.
F- Set/ActualTemperatureofSolderIron.
1.a
4
32
6
8
5
FrontPanel
BackPanel 11
12
1.b 1.c 7
10
9
13
14
15
16
CONTROL PANEL GUIDE
TopHeater

8
OPERATING PROCEDURES
A.INITIALPROCEDURES
1. Makesureallswitchesaredeactivated.
2. Attachexternal sensor probes to the three pin socket  (#6on control panel
guide) .
3. AttachtheTopHeaterpowercord( #11 oncontrolpanelguide) totheTop
heaterpowerconnector (#13oncontrolpanelguide) .
4. AttachtheTopheatersensorcord (#12formthecontrolpanelguide) tothe
baseconnector (#14 fromthecontrolpanelguide) .
5. Attachthedevicetothemainpowersource.ItisrecommendedtouseNEMA
plugs and receptacles with ratings compliant to the machine specifications 
(seepage6) .
6. To turn the unit ON. Toggle the main power switch to ON position (#8on
controlpanelguide) .
B.OPERATIONTYPE(MODE)SELECTION
1. Followinitialprocedures, “A.INITIALPROCEDURES” .
2. The display would show “TYPE 0”, whichmeans Type 0 operation will be
used.Toselectbetweentypes0to2.Presstheincreaseordecreasebuttons 
(#3&#4ofcontrolpanelguide) .
3. To confirm selection and enter into operation mode using the selected
operationtype.Presstheselectionbutton (#2ofcontrolpanelguide) .
C.SOLDERIRONUNDEROPERATIONTYPE0and1
1. To set the desired solder iron temperature press the selection button
repeatedly until the top display shows “SEt” and the middle display shows
“iron” . Thebottom display would show the currentset temperatureof the
solderironfollowedbyasuffix“F”.
9
OPERATING PROCEDURES
2. Presstheincreaseordecreasebuttontoadjustthesettemperaturelevel.The
settemperatureisadjustablefrom200to480C.
3. For the solder iron actual temperature display. Follow TYPE “0”
OPERATION number5 (seepage10) .
4. To temporarily turn off the solder iron. Simultaneously press both the
“Increase”and“decrease”button (#3 & #4 fromthecontrolpaneldisplay
seepage8) .Thebottomdisplaywillshow“OFF”indicatingthesolderironis
nowturnedoff.
D.TYPE“0”OPERATION
Thistypeofoperationutilizestheinternaltemperaturesensorstocontrolthe
heat.  Using this type frees up the three extra external temperature probes for
monitoring.Attachthethreeextratemperatureprobestoareasofinterestsuchas
thebottomoftheboardand/ornearthecomponenttoweworkedon.
1. To set the desired top heater temperature press the selection button
repeatedly untilthetop displayshows “TOP” and the middle displayshows
“SEt”.Thebottomdisplaywouldshowthecurrentsettemperatureofthetop
heaterfollowedbyasuffix“A”.
2. Press the increase or decrease button to adjust the top heater set
temperaturelevel.Thesettemperatureisadjustablefrom50to550Cinthis
type of operation.  To temporarily turn off the top heater. Simultaneously
pressboththe“Increase”and“decrease”button (#3 &#4 fromthecontrol
paneldisplayseepage8) .Thebottomdisplaywillshow“OFF”indicatingthe
top heater is now turned off.  Note: In order to reach the maximum
temperatureitisrecommendedthatanozzleisattached.
3. To set the desired bottom heater temperature press the selection button
repeatedly until thetop display shows “bOt” and themiddle display shows
“SEt” . The bottom display would show the current set temperature of the
bottomheaterfollowedbyasuffix“b”.