Weller WTBR 1000 User manual

WTBR 1000
99 Washington Street
Melrose, MA 02176
Phone [phone]
Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com

2
OPERATING
INSTRUCTION
FAQ
i
VIDEO
?!
DE Originalbetriebsanleitung
GB Translationof the original
instructions
ES Traduccióndel manual original
FR traductionde la notic e originale
IT Traduzionedelle istruzioni originali
PT traduçãodo manual ori ginal
NL vertalingvan de oorspronkelijke
gebruiksaanwijzing
SV Översättning av bruksanvisning
ioriginal
DK oversættelse af den originale
brugsanvisning
FI alkuperäistenohjeiden
käännös
GR Μετάφραση του πρωτοτύπου
των οδηγιών χρήσης
TR Orijinal işletme talimatı ç evirisi
CZ překlad původního návodu
k používání
PL Tłumaczeniem instrukcji oryginalnej
HU Eredeti használati utasítás fordítása
SK preklad pôvodného návodu
na použitie
SL prevodizvirnih navodil
EE algupärasekasutusjuhendi tõ lge
LV Instrukcijutulkojumam no
oriģinālvalodas
LT Originaliosinstr ukcijos vertimas
BG превод на оригиналната
инструкция
RO traducere a instrucțiunilor
originale
HR Prijevodoriginalnih uputa
LASERLINE 150 MG140
DE Originalbetriebsanleitung
GB Translationof the original instructions
ES Traduccióndel manual original
FR Traductionde la notice originale
IT Traduzionedelle istruzioni originali
PT Traduçãodo manual original
NL Vertalingvan de oorspronkelijke gebruiksaanwijzing
SV Översättningav bruksanvisning i original
DK Oversættelseaf den originale brugsanvisning
FI Alkuperäistenohjeiden käännös
GRΜετάφρασητουπρωτοτύπουτωνοδηγιώνχρήσης
TROrijinalişletmetalimatıçevirisi
CZPřekladpůvodníhonávodukpoužívání
PLT łumaczenieminstrukcjioryginalnej
HUEredetihasználatiutasításfordítása
SK Prekladpôvodnéhonávodunapoužitie
SL Prevodizvirni h navodil
EE Algupärasekasutusjuhendi tõlge
LV Instrukcijutulkojumamnooriģinālvalodas
LT Originaliosinstrukcijos vertimas
BGпреводнаоригиналнатаинструкция
RO Traducerea instructiunilor originale
HR Prijevodoriginalnih uputa
RUОригинальноеруководствопоэксплуатации
WT 1
WT 1H
+ + + +
WT1 / WT1H HER 120LL 150SoftwareWTBR 1000

3
Ø 0,8 mm
XTR A
Ø 0,6 mm
Ø 1,0 mm
Ø 1,5 mm
XTR

4
1
205 kg
4x

5
2
KS4
10 mm
3
0
3
0
6
0
9
0
1
2
0
1
5
0
1
8
0
P
S
I
B
A
R
0
2
4
6
8
10
12
COM 1
USB-Iron
USB-Video
COM 2
2 - 8 bar

6
3
°C °F


Heating element

XTR
w
w
w
.
w
e
l
l
e
r
-
t
o
o
l
s
.
c
o
m
HER 120

7
vordere Position: anfahren:
4
Ø = Ø
(0,6-1,5 mm)
Solderwirefeedsystem

8
5
LK LV
LK
-+
LV
-+
Calibration

9

10
Emergency Stop
PowerStart
Stop
Fault
1 ON
0 OFF
6
ON
POWER
OFF
ON
Operation
Controller
WT 1H
ON

11
6
2-3 s
STOP GO
EMERGENCY STOP
Auto
START F2
F3
x
z
y

12
7
START
Gerätposition hinten, Schublade offen, Leiter-
platte einsetzen
Weller Service
Soldering
max.
195 x 205 mm

8 Cleaning

Read these instructions and the safety guidelines carefully before
starting up the unit and starting work.
Please adhere to the operating instructions of the connected devices.
Installation and commissioning of the machines which we have supplied may
only be performed by authorized specialist personnel.
Failuretoobservethesafetyregulationsresultsinarisktolifeandlimb.
Keep these instructions in a place that is accessible to all users.
Safety information
The soldering tool must be operated only in perfect technical working order.
Safety devices must not be deactivated.
Faults and defects must be repaired immediately. Before using the unit / tool,
safetydevicesmustbecarefullycheckedtomakesurethattheyarefunctioning
properlyandinthemannerintended.Checkthatmovingpartsarefunctioning
properlyandarenotsticking,andwhetherpartsaredamaged.Allpartsmust
becorrectlyttedandmustsatisfyalltherequirementsnecessarytoguarantee
troublefree operation of the unit.
For safety reasons, children and youths under the age of 16, as well as persons
who are not familiar with these operating instructions, may not use the device.
Children shall not play with the appliance.
This device is not intended for use by persons (including children) with limited
physical, sensory or mental aptitude, or by persons who lack knowledge or
experience in handling the device.
Keep other persons well away from your workplace.
The work area is out of bounds for children and unauthorised persons. Never allow
other persons to touch the soldering tool or cable.
WARNING Danger of injury
Thedeviceorpartsofthedevicemayfalloffduringtransportation.
WARNING Danger of injury
Danger of crushing injuries! / Cutting hazard
Risk of injury after opening the hood, as no protection against moving parts is
provided.
• Thekey-operatedswitchmayonlybeusedbyspecialist,trainedpersonnel,whoare
fullyawareoftherisksinvolvedinoperatingthemachinewithoutanyprotective
function,thankstotheirspecialistqualicationandexperience.
• Thekeymustbekeptinasafeplace.
• Donotleavethekeyintheswitchduringnormaloperationofthemachine!
Risk of injury on interchangeable magazines
• Neverputyourhandinsidethedevicewhenthemagazineisopen
Danger: compressed air.
• Takecarewhenttingthecompressedairconnection.Depressurisethehose.
Whensoldering,holdthecouplingrmlyasthecouplingsocketcanspringoutof
yourhand.
WARNING Electrical shock
Protect yourself against electric shocks.
• Do not use the soldering tool in a damp or wet environment.
• Beforedoinganyworkonthemachine,pulltheplugoutofthesocket.Leavethe
unit to cool down.
Connecting the control unit incorrectly poses a risk of injury due to electric
shock and can damage the device.
• Carefullyreadtheattachedsafetyinformation,thesafetyinformationaccompanying
theseoperatinginstructionsaswellastheoperatinginstructionsforyourcontrol
unitbeforeputtingthecontrolunitintooperationandobservethesafetyprecautions
speciedtherein.
• OnlyconnectWELLERtools.
If the device is faulty, active electrical conductors may be bare or the PE
conductor may not be functional.
• RepairsmustalwaysbereferredtoaWeller-trainedspecialist.
• Iftheelectricaltool‘spowersupplycordisdamaged,itmustbereplacedwitha
speciallyprefabricatedpowersupplycordavailablethroughthecustomerservice
organisation.
WARNING Fire hazard
• Keepallcombustibleobjects,liquidsorgaseswellawayfromthehotsolderingtool.
• Once switched on, never leave the tool unattended.
WARNING Risk of burns
The soldering tip becomes very hot during soldering work. There is a risk of
burns from touching the tips. Tools may still be hot long after they have been
switched off.
• Do not touch the hot tools and workpieces.
• Onlyreplacesoldertipswhencold
• Do not touch the housing until it has cooled down.
After the soldering process, the soldering tool and the workpiece holder are
still hot.
• Solderingprolesmustbeconguredsothattheprintedcircuitboardsarecoldon
removal.
• Wear gloves when removing the printed circuit boards. Care must be taken to
ensurethathotprintedcircuitboardsarebeyondthereachofthirdpartiesafter
removal.
WARNING Danger of poisoning
• The soldering process can produce hazardous solder vapours. Hazardous vapours
andotheraerosolsmaybereleasedwhenprintedcircuitboardsareheatedand/or
overheated.Use a solder fume extraction unit.
• When working with adhesives, special attention must be paid to the warning
informationprovidedbytheadhesivemanufacturer.
• Avoid skin contact with the adhesive or the solder paste. Skin contact with these
substances can have adverse health effects.
The power cable must only be plugged into the power socket or adapter
approved for this purpose. Check to see if the mains voltage matches the ratings
on the nameplate. Make sure the machine is switched o before plugging in.
Do not use the cable for purposes other than those for which it is intended.
Nevercarrytheunitbythecable.Donotusethecabletopulltheplugoutofthe
socket. Protect the cable against heat, oil and sharp edges..
Be alert. Payattentiontowhatyouaredoing.Besmartwhenusingtheunit.Donot
usethesolderingtoolifyouarehavingdifcultyconcentrating.
Avoid abnormal posture. Arrangeyourworkstationinanergonomicallycorrectway.
Avoid bad posture when using the unit, as this can lead to postural problems.
Use the correct tool. Useonlyaccessoriesorauxiliarydeviceswhichareincluded
inthelistofaccessoriesorapprovedforusebythemanufacturer.UseWELLER
accessoriesorauxiliarydevicesonoriginalWELLERequipmentonly.Theuseof
othertoolsandotheraccessoriescancauseinjury.
Store your soldering tool in a safe place. When not in use, units and tools should
bestoredinadry,highorlockedareaoutofthereachofchildren.Makesurethat
unused soldering tools are free of voltage and de-pressurised.
Fix the axles in place during transport using cable ties.
Specied Conditions Of Use
Thesolderinginstallationmayonlybeusedtopistonsolderassemblies.
Thisdevicemayonlybeusedatroomtemperatureandindoors.Protectagainstmois-
ture and direct sunlight.
User groups
Duetodifferingdegreesofriskandpotentialhazards,severalworkstepsmayonlybe
performedbytrainedexperts.
Work step User groups
Operation
Machine operation, Fault clearance,
Equipment
Non-specialists (semi-skilled, experienced)
Technical trainees under the guidance and
supervision of a trained expert
Installation., Starting up the
device, Cleaning, Maintenance,
Maintenance, Working on
pneumatic equipment
Specialist personnel with technical training
Working on electrical equipment Electricians
Technical trainees under the guidance and
supervision of a trained expert
Default maintenance intervals Safetyexpert

Operating controls
1 2 3 4 5 6 7
1
ON / OFF
2
Fault
3
Stop
4Start
StartstheprocessofthecurrentlyloadedWinControlprogram.
After stopping, the machine starts the stopped movement in the
exact place where it was interrupted, provided machining has not
been ended via the operating interface.
5
Key-operatedswitch
Youcanusethekey-operatedswitchtooverridethesafetydoor
switches during setup
6
Power Activationofthepoweramplierforaxlecontrolandcontrolvolta-
ge.
7
Emergencystop Abortionofallfunctions;thefaultstatuscanstillbechecked
using the software.
Care and maintenance
WARNING
Before doing any work on the machine, pull the plug out
of the socket. Leave the unit to cool down.
Daily
Soldering tip Check for wear
Replaceifnecessary
Cleaning station Beat the brushes
Emptythecollectiontank
Solder wire guide tube Check for wear
Replaceifnecessary
Weekly
Solder wire guide tube Clean
Replaceifnecessary
Every 3 months
Soldering tip Check the temperature
Heating element Replaceifnecessary
Solderwirefeedsystem Visual check for wear on the drive wheels under
pressure or the drive shaft
Drive Check the switch point of the soldering end switch
Axles
Every500-1000operating
hours Lubricate the axles (Ex works with sodium soap grease GP00/000F-20 in accordance with DIN
5105022)
Every100-200operating
hours If oil is used, relubricate.
TheoperatinghourscanbedisplayedinWinControl.
Check all connected cables and hoses on a regular basis. If power tools are
damaged,theymustbeimmediatelyremovedfromuse.
RepairsandworksspeciedintheseInstructionsmayonlybeperformedbyqualied
authorised staff.
Useoriginalreplacementpartsonly.
Warranty
Claimsbythebuyerforphysicaldefectsaretime-barredafteraperiodofone
yearfromdeliverytothebuyer.Thisdoesnotapplytoclaimsbythebuyerfor
indemnicationinaccordancewith§§478,479BGB(GermanFederalLawGazette.
Weshallonlybeliableforclaimsarisingfromawarrantyfurnishedbyusifthe
qualityordurabilitywarrantyhasbeenfurnishedbyuseinwritingandusingtheterm
„Warranty“.
Thewarrantyshallbevoidifdamageisduetoimproperuseandifthedevicehas
beentamperedwithbyunauthorisedpersons.
Technical Data
Piston soldering robot / Soldering
machine WTBR-1000
Dimensions Lx W x H (mm)
(inch) 1100 x 900 x 950
Weight (kg) 205
Mainssupplyvoltage (V / Hz) 200-230 / 50-60
100-120 / 50-60
Power consumption (W) max. 1500
Compressed air connection
oil-free,drycompressedair bar 5,5 - 8
Work area (mm)
(inch) 390(2x195)x205x100
Positioning range (mm) Axles:
x: 400
y:300
z: 100
t: 270°
Soldering iron HER 120
Power consumption (W) 120
Temperature range (°C) 50 - 450
Stroke Pneumatic module (mm) 50
Work angle -30° - +30°
Solder wire feed system
Solder wire diameter (mm) 0,5 - 1,5
Speed (mm /s) 0 - 24
Power consumption (W) 1,7
Planetarygearreduction 1:166
Stroke Pneumatic module (mm) 30
Work angle -30° - +30°
Subject to technical alterations and amendments.

Symbols
Caution! / Warning!
Warning! Risk of burns!
Warning against hand injuries
Warning against cutting injuries
Read the operating instructions!
Beforeperformingworkofanykindontheunit,alwaysdisconnectthe
power plug from the socket.
ESD-compatible design and ESD-compatible workstation
CEmarkofconformity
Disposal
Do not dispose of electric tools together with household waste material!
In observance of European Directive 2012/19/EU on waste electrical and
electronic equipment and its implementation in accordance with national
law, electric tools that have reached the end of their life must be collected
separatelyandreturnedtoanenvironmentallycompatiblerecyclingfacility.
Original declaration of conformity
Piston soldering robot / Soldering machine WTBR-1000
We hereby declare that the products described herein comply with the following
guidelines:
2006/42/EG, 2014/30/EU
Applied harmonised standards:
DIN EN 13849-1:2016-06
DIN EN 12100:2011-03 (2013-08)
DIN EN 60204-1:2014-10
DIN EN 61000-6-4:2012-05
DIN EN 61000-6-2:2009-06
Besigheim, 2018-01-29
T. Fischer B.Frühwald
GlobalQualityManager Managingdirector
Authorised to compile technical documentation.
Weller Tools GmbH
Carl-Benz-Straße2,74354Besigheim,Germany
99 Washington Street
Melrose, MA 02176
Phone [phone]
Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com