Asco 8262 series Installation and operating instructions

Installation & Maintenance Instructions
2-WAY DIRECT-ACTING SOLENOID VALVES
REVISION “H” & “R”
NORMALLY OPEN OR NORMALLY CLOSED OPERATION
BRASS OR STAINLESS STEEL CONSTRUCTION - 1/8 , 1/4 , OR 3/8 PIPE THREADS
SERIES
8262
8263
(Section 1 of 2)
IMPORTANT: See separate solenoid installation and maintenance
instructions for information on: Wiring, Solenoid Temperature,
Causes of Improper Operation, and Coil or Solenoid Replacement.
DESCRIPTION
Series 8262 and 8263 valves are 2-way direct-acting general service
solenoid valves. Valves bodies are of rugged brass or stainless steel.
Series 8262 or 8263 valves may be provided with a watertight/
explosionproof solenoid enclosure.
Notice: Brass valves are not certified as lead-free under the Safe
Water Drinking Act SWDA 1417 and are not intended for use on
drinking water systems. They are intended for control of water in
industrial applications. Consult ASCO for valves rated for use in
potable water applications.
OPERATION
Normally Open: Valve is open when solenoid is de-energized; closed
when energized.
Normally Closed: Valve is closed when solenoid is de-energized;
open when energized.
IMPORTANT: No minimum operating pressure required.
Manual Operation (Valves with Suffix MS)
Manual operator allows manual operation when desired or during
an electrical power outage. To engage manual operator, rotate stem
on the side of the body clockwise until it hits a stop, approximately
90º from its original position. Do NOT rotate beyond stops. Do NOT
apply excessive force beyond stops. Valve will now be in the same
position as when the solenoid is energized. To disengage,rotate stem
counterclockwise until it hits a stop, approximately 90º from its original
position. Do NOT rotate beyond stops. Do NOT apply excessive force
beyond stops.
MS option is not available on normally closed valves that have a
pressure rating greater than 750 PSI. MS option is not available on
normally open valves.
CAUTION: Do NOT rotate beyond 90 stops. Do NOT
apply excessive force beyond stops. Rotating beyond the
90 result in equipment damage.
CAUTION: For valve to operate electrically, manual
operator stem must be fully rotated counterclockwise.
INSTALLATION
Check nameplate for correct catalog number, pressure, voltage,
frequency, and service. Never apply incompatible fluids or exceed
pressure rating of the valve. Installation and valve maintenance to be
performed by qualified personnel.
Note: Inlet port will either be marked “1” or “IN”. Outlet port will be
marked “2” or “OUT”. (see Figure 1)
Future Service Considerations.
Provision should be made for performing seat leakage, external leakage,
and operational tests on the valve with a nonhazardous,noncombustible
fluid after disassembly and reassembly.
Temperature Limitations
For maximum valve ambient and fluid temperatures, refer to the
following tables. Use catalog number, coil prefix, suffix,and watt rating
on nameplate to identify the maximum ambient and fluid temperatures.
NOTE: The following Temperature Limitations Tables do not apply
to Magnetic Latch Valves: Catalog Numbers 8262A610 to 8262A627;
8263A615 to 8263A618, and 8263A624 to 8263A627. See separate
Instruction Manual.
= EF, EV data applies to Explosionproof coils only.
= DC Normally closed solenoid valves can be operated at maximum
ambient temperature of 55° C / 131° F with reduced pressure
ratings. See page 5 of 5, Section 2 of 2 for maximum operating
pressure differential.
= Solenoid coils with prefix EF & EV are limited to a maximum fluid
temperature of 99°C/ 210°F
= Urethane (UR) elastomer applies to catalog numbers 8262H079, 089,
096 099, 106, 107, 154, 155, 159, 161, 167, 168, 173, 175, 176, 180,
181, 198, 199, 200, 214 and 8262R107, 181, 155, 161, 168, 169.
= Normally open 8262H & 8263H valves fitted with HB 17.1 watt AC
coils have a maximum fluid temperature of 75°C (167°F)
I&M No. V 9575 R5 - Sec. 1
E244785 - 4/14 All Rights Reserved.
©ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com
I&M No. V 9575 R5 - Sec. 1
Page 1 of 5 (Section 1 of 2)
ASCO Valves®
Max. Ambient Temperature Limitations forAC and DC Coil Valves,
Catalog Numbers 8262H/R & 8263H/R
Prefix
Coil
Class
Watt Ratings Max Ambient
Temperature
AC DC Normally
Closed Normally Open
60Hz 50Hz °C °F °C °F
EF,EV FT 6.1, 10.1 8.1, 10.1 -52 125 52 125
EF,EV FB 9.1, 17.1 11.1, 17.1 ---
FT 6.1, 10.1 8.1, 10.1 -55 131 55 131
FB 9.1, 17.1 11.1, 17.1 ---
HT --10.6, 11.6 40
104 55 131
HB --22.6, 18.6
EF,EV HT --10.6, 11.6
EF,EV HB --22.6, 18.6
HT 6.1, 10.1 8.1, 10.1 -
60 140
60 140
HB 9.1, 17.1 11.1, 17.1 -55 131
EF,EV HT 6.1, 10.1 8.1, 10.1 -60 140
EF,EV HB 9.1, 17.1 11.1, 17.1 ---
-2 2 2 60 140
Max. Ambient Temperature Limitations forAC and DC Coil Valves,
Catalog Numbers 8262H/R & 8263H/R
Valve
Elastomer/
Suffix Coil
Class
Watt Ratings Max. Fluid
Temp.
AC DC
60Hz 50Hz °C °F
UR/None
FT, FB,
HT, HB
6.1, 10.1,
9.1, 17.1,
2
8.1, 10.1,
11.1,
17.1, 2
10.6,
11.6,
18.6,
22.6, 2
60 140
NBR/
None82
180 
CR/J
Lt-Nitrile/A 75 167
EPDM/E 99
210 
FKM/V &
PTFE/T
FT 6.1, 10.1 8.1, 10.1 -
99
210 
FB 11.1, 17.1 -
HT with
EF/EV
Prefix 6.1, 10.1 8.1, 10.1 10.6, 11.6
HB with
EF/EV
Prefix 9.1, 17.1 11.1, 17.1 18.6, 22.6
HT 6.1, 10.1 8.1, 10.1 10.6, 11.6 121
 250 
HB9.1, 17.1 11.1, 17.1 18.6, 22.6
-222

[.34]
9
[.87]
22
[.87]
22
M5 thread 7.6 [.30] Min Full Thread
depth, 2 Holes for Mounting
[.57]
14
[.81]
21
[.75]
19
M5 thread 6 [.24] Min Full Thread
depth, 2 Holes for Mounting
1/4 NPT 3/8 NPT
[.30]
8
[.69]
18
1/8 NPT
FLOW
[.59]
15
FLOW
M5 thread 6.4 [.25] Min Full
Thread depth, 2 Holes for
Mounting
Figure 1 Mounting Dimensions
Positioning
These valves are designed to perform properly when mounted in any
position. However, for optimum life and performance, the solenoid
should be mounted vertically and upright to reduce the possibility of
foreign matter accumulating in the solenoid base sub-assembly area.
Mounting
Two (2) M5 threaded holes are provided in the valve body for mounting.
(See Figure 1)
Optional mounting bracket can be obtained with valve as Suffix MB or
separately as a kit.
Piping
Connect piping or tubing to valve according to markings on valve
body. Inlet port will either be marked “1” or “IN”. Outlet port will
be marked “2” or “OUT”. Wipe the pipe threads clean of cutting oils.
Apply pipe compound sparingly to male pipe threads only. If applied to
valve threads, the compound may enter the valve and cause operational
difficulty.Avoid pipe strain by properly supporting and aligning piping.
When tightening the pipe, do not use valve or solenoid as a lever.
Locate wrenches applied to valve body or piping as close as possible to
connection point.
IMPORTANT: To protect the solenoid valve, install a strainer
or filter suitable for the service involved, in the inlet side as close
to the valve as possible. Clean periodically depending on service
conditions. See ASCO Series 8600 and 8601 for strainers.
MAINTENANCE
WARNING: To prevent the possibility of death,
serious injury or property damage, turn off
electrical power, depressurize valve, and vent
fluid to a safe area before servicing the valve.
NOTE: It is not necessary to remove the valve from the pipeline for
repairs.
Cleaning
All solenoid valves should be cleaned periodically. The time between
cleanings will vary depending on the medium and service conditions.
In general, if the voltage to the coil is correct, sluggish valve operation,
excessive noise or leakage will indicate that cleaning is required. In the
extreme case, faulty valve operation will occur and the valve may fail to
open or close. Clean strainer or filter when cleaning the valve.
Preventive Maintenance
• Keep the medium flowing through the valve as free from dirt and
foreign material as possible.
• Periodic exercise of the valve should be considered if ambient or
fluid conditions are such that corrosion, elastomer degradation,
fluid contamination build up, or other conditions that could
impede solenoid valve shifting are possible. The actual frequency
of exercise necessary will depend on specific operating conditions.
A successful operating history is the best indication of a proper
interval between exercise cycles.
• Depending on the medium and service conditions, periodic
inspection of internal valve parts for damage or excessive wear
is recommended. Thoroughly clean all parts. Replace any worn or
damaged parts.
Causes of Improper Operation
• Incorrect Pressure: Check valve pressure. Pressure to valve
must be within range specified on nameplate.
• Excessive Leakage: Disassemble valve (see Maintenance) and
clean all parts. If parts are worn or damaged, install a complete
ASCO Rebuild Kit.
Valve Disassembly (see Figures 2, 3 & 4)
1. Disassemble valve using exploded views for identification of parts.
2. Remove solenoid, see separate instructions.
3. Unscrew solenoid base sub-assembly with wrench. Remove core
assembly, core spring, and solenoid base gasket from valve body.
4. For normally open construction (Figure 4) remove spring,and disc
holder assembly.
5. All parts are now accessible to clean or replace. If parts are worn
or damaged, install a complete ASCO Rebuild Kit.
Valve Reassembly
1. Use exploded views for identification, orientation and placement
of parts.
2. Lubricate all gaskets with DOW CORNING® 200 Compound
lubricant or an equivalent high-grade silicone oil.
3. For normally open construction (Figure 4), install disc holder
assembly and disc holder spring.
4. Replace solenoid base gasket, core assembly with core spring
and solenoid base sub-assembly. Note: For core assemblies with
internal type core springs, install wide end of core spring in core
assembly first, closed end of core spring protrudes from top of core
assembly. (see Figure 2)
5. Torque solenoid base sub-assembly to 175±25 in-lbs [19,8±2,8
Nm].
6. Install solenoid. See separate solenoid instructions. Then make
electrical hookup to solenoid.
WARNING: To prevent the possibility of death,
serious injury or property damage, check valve
for proper operation before returning to service.
Also perform internal seat and external leakage
tests with a nonhazardous, noncombustible fluid.
7. Restore line pressure and electrical power supply to valve.
8. After maintenance is completed, operate the valve a few times to
be sure of proper operation. A metallic click signifies the solenoid
is operating.
ORDERING INFORMATION
FOR ASCO REBUILD KITS
Parts marked with an asterisk (*) in the exploded views in Figure 2 &
3 are supplied in Rebuild Kits. When Ordering Rebuild Kits forASCO
valves, order the Rebuild Kit number stamped on the valve nameplate.
If the number of the kit is not visible, order by indicating the quantity
of kits required, and the Catalog Number and Serial Number of the
valve(s) for which they are intended.
FLOW
©ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com
I&M No. V 9575 R5 - Sec. 1
Page 2 of 5 (Section 1 of 2)

Partial cutaway view showing
positioning of rider ring, core
guide, and core spring on
core assembly.
rider ring
core assembly
core guide
core spring
manual operator
(Suffix MS)
solenoid base
sub-assembly
Part Name
solenoid base
sub-assembly
core assembly
with core spring
solenoid base
gasket
retainer ring
valve body
With Manual Operator
External Spring Construction
solenoid base
sub-assembly
Torque Chart
Torque value
Inch-Pounds
175 ± 25
Torque value
Newton-Meters
Suffix “P”
19,8 ± 2,8
solenoid base
sub-assembly
core assembly
with core spring
and rider ring
core guide
solenoid base
gasket
valve body
Indicates Parts Supplied in
ASCO Rebuild Kits.
core spring core spring
(see Note) (see Note)
core assembly core assembly
(AC Construction) (DC Construction)
solenoid base gasket
valve body Note:
Wide end of core spring in core first,
closed end protrudes from top of core.
Internal Spring Construction
Figure 2. Normally Closed Construction
©ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com
I&M No. V 9575 R5 - Sec. 1
Page 3 of 5 (Section 1 of 2)

Indicates Parts
Supplied In ASCO
Rebuild Kits
spring washer
solenoid base
sub-assembly
core assembly
solenoid base gasket
retainer ring
valve body
External Spring Construction with
Manual Operator (Suffix MS)
3. Replace solenoid base gasket and solenoid base sub-assembly into
valve body. Torque solenoid base sub-assembly to 175 ± 25 in-lbs
[19,8 ± 2,8 Nm].
4. Check manual operator for proper operation. Turn stem clockwise
and counterclockwise; stem should turn freely without binding.
IMPORTANT
Flat portion of stem must face upwards when
reinstalled into body and retainer must be installed
with flat side down to engage the groove in stem.
stem groove
stem
slot Partial view to show proper positioning of
retainer ring on the manual operator
Notes:
1. Position manual operator at 0° (slot in the stem
is in horizontal position).
retainer ring
2. Reinstall retainer ring on body and lock retainer
into the stem groove for proper engagement.
3. Position core assembly with core spring into
base of valve body.
4.
Replace solenoid base gasket in valve body.
Torque solenoid base sub-assembly to
175±25 in-lbs [19,8±2,8 Nm].
5. Check operation of manual operator.
Figure 3. manual operator
spring washer
solenoid base
sub-assembly
holder assembly
solenoid base gasket
holder spring
valve body
Part Name
solenoid base
sub-assembly
Torque Chart
Torque value
inch-pounds
175 ± 25
Torque value
Newton-Meters
Indicates Parts
Supplied In ASCO
Rebuild Kits
Figure 4. Series 8262 & 8263, normally open constructions
19,8 ± 2,8
Disassembly and Reassembly of Manual Operator (Refer to
Figure 3)
1. Position core assembly with core spring attached into base of
manual operator body.
2. Ensure retaining ring is properly located in valve body.
©ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com
I&M No. V 9575 R5 - Sec. 1
Page 4 of 5 (Section 1 of 2)